Vision Engraving & Routing Systems 1624R User manual

© 2020 Vision Engraving & Routing Systems
Vision 1624R, 2525 and 2550
Series 5 Installation Guide
Revised: 5/14/2020Part number 12-1089-01
This is ONLY the Installation Guide.
PLEASE review the complete User
Manual for your machine, which will be
installed on your computer after the
software installation is completed.
Red Dot Laser Pointer Offset
X__________ Inches__ mm__
Y__________ Inches__ mm__
Braille Inserter Offset
X__________ Inches__ mm__
Y__________ Inches__ mm__
Factory Settings

All rights reserved. No parts of this work maybe reproduced in any form or by any means - graphic, electronic, or
mechanical, including photocopying, recording, taping, or information storage and retrieval systems - without the
written permission of the publisher.
Products that are referred to in this document may be either trademarks and/or registered trademarks of the
respective owners. The publisher and the author make no claim to these trademarks.
While every precaution has been taken in the preparation of this document, the publisher and the author assume no
responsibilityfor errors or omissions, or for damages resulting from the use of information contained in this
document or from the use of programs and source code that may accompany it. In no event shall the publisher and
the author be liable for any loss of profit or any other commercial damage caused or alleged to have been caused
directly or indirectly bythis document.
Revised: 5/14/2020
Vision 1624R, 2525 and 2550 Series 5 Installation Guide
© 2020 Vision Engraving & Routing Systems

3Contents
3
© 2020 Vision Engraving & Routing Systems
Table of Contents
Part I Introduction 4
................................................................................................................................... 41 Computer Requirements
................................................................................................................................... 52 Vision Software Security Device
................................................................................................................................... 63 General Electrical and Facility Requirements
Part II Machine Setup 7
................................................................................................................................... 71 Locating the Router
................................................................................................................................... 92 Layout Diagrams
.......................................................................................................................................................... 91624R Router Layout Diagram
.......................................................................................................................................................... 102525 and 2550 Layout Diagrams
................................................................................................................................... 133 Connections
................................................................................................................................... 164 Pendant Holder Installation
................................................................................................................................... 185 Spindle Options
.......................................................................................................................................................... 18Engraving Head
.......................................................................................................................................................... 22High Frequency Router Head
.......................................................................................................................................................... 28NSK 50,000 RPM Spindle
.......................................................................................................................................................... 31High Speed Engraving Spindle
.......................................................................................................................................................... 37Oscillating Knife
.......................................................................................................................................................... 40UNIST Misting System
................................................................................................................................... 426 2550 Vacuum Pump Connection - Vacuum Table Model Only
................................................................................................................................... 447 Network Connection
................................................................................................................................... 498 Vision Mov UI Software Installation
................................................................................................................................... 579 Vision Software Installation

Vision 1624R, 2525 and 2550 Series 5 Installation Guide4
© 2020 Vision Engraving & Routing Systems
1 Introduction
This guide contains information to prepare the owner of a Vision 1624R, 2525 or 2550 for the proper
installation of their machine. It is the customer's responsibility to read through this guide and make sure
the work area, electrical and computer requirements are met. If for any reason, there are questions about
these requirements, please call your Vision representative as soon as possible.
In the following sections, the complete machine and Vision software installation will be outlined.
Please call or email your Vision distributor or the Vision service department at Vision for assistance if
you have any questions with this procedure. The Vision service department phone number is 1-602-439-
0600 and the email address is [e-mail].
FOR MORE DETAILED INFORMATION, PLEASE REFER TO THE USER GUIDE FOR YOUR MACHINE
INSTALLED WITH THE VISION SOFTWARE. USER GUIDES ARE ALSO AVAILABLE ONLINE AT
http://www.visionengravers.com/support/vision-engraver-manuals.html
1.1 Computer Requirements
Minimum System
Requirements:
CPU:
Intel i5 2.6-3.0GHz
Hard Drive:
5 GB free space
RAM:
8 GB
Operating System:
Windows 10 (32/64 bit)
Windows 8 (32/64 bit)
Windows 7 (32/64 bit)
NOTE: Windows updates must ALL be installed
Ports:
1 USB port for security dongle
1 USB port for Ethernet adapter to connect machine
Suggested System
Requirements
CPU:
Intel i7 2.6-3.0GHz (or faster)
Hard Drive:
500 GB SSD (or larger)
RAM::
16 GB (or more)
Operating System:
Windows 10 (64 bit)
Ports
1 USB port for security dongle
1 USB port for Ethernet adapter to connect machine

Introduction 5
© 2020 Vision Engraving & Routing Systems
1.2 Vision Software Security Device
IMPORTANT:
The Vision software is available in two versions; one with a USB dongle, and one that is "dongleless" and
is loaded on to a USB Memory stick. If your machine was delivered with, or you currently have the silver,
white/blue or orange software dongle, DO NOT LOSE IT!
The Vision software will NOT run without the dongle plugged into the computer.

Vision 1624R, 2525 and 2550 Series 5 Installation Guide6
© 2020 Vision Engraving & Routing Systems
1.3 General Electrical and Facility Requirements
Machine Model
Requirements
1624R, 2525, 2550 Router with T-Slot
TableWith Engraving Head
With High Frequency Router Head
One 110 VAC 15 Amp
OR One 220 VAC 10 Amp Single Phase
One 110 VAC 15 Amp
OR One 220 VAC 10 Amp Single Phase (Vision controller)
AND One 220 VAC 30 Amp Single Phase (3 HP router)
2550 Router with Vacuum Table
With Engraving Head
With High Frequency Router Head
One 110 VAC 15 Amp
OR One 220 VAC 10 Amp Single Phase (Vision controller)
AND One 220 VAC 20 Amp Single Phase (vacuum pump)
One 110 VAC 15 Amp
OR One 220 VAC 10 Amp Single Phase (Vision controller)
AND One 220 VAC 30 Amp Single Phase (3 HP router)
AND One 220 VAC 20 Amp Single Phase (vacuum pump)
Optional Equipment
Engraving Chip Removal System
Router Extraction System
Required in addition to the machine power above:
One 110 VAC 15 Amp OR One 220VAC 10 Amp
One 220 VAC 20 Amp Single Phase
Optional Equipment Requiring
Compressed Air Supply
UNIST Misting System
NSK 50,000 RPM Spindle
Required in addition to the machine power above:
Clean Dry Compressed Air Supply 60 - 90 PSI
One 110 VAC 15 Amp OR One 220 VAC 10 Amp Single
Phase AND Clean Dry Compressed Air Supply 1 SCFM
@ 40 PSI
NOTE: In addition to the above requirements, a standard outlet is required for the computer.

Introduction 7
© 2020 Vision Engraving & Routing Systems
2 Machine Setup
2.1 Locating the Router
1. Locate all equipment indoors on a flat surface and on a solid foundation.
2. Temperature must remain between 40°F and 85°F.
3. Do not expose machine to direct sunlight, rain, vibration, dampness, or explosive environments.
4. The machine dimensions are:
1624R - 44" (W) x 34" (L) x 31" (H), shipping weight = 290 lbs.
2525 - 40” (W) x 47” (L) x 64” (H), shipping weight = 534 lbs.
2550 - 40” (W) x 71” (L) x 64” (H), shipping weight = 737 lbs.
2550 Vacuum Pump (supplied with 2550 Vacuum Table machines only) - 28” (W) x 44” (L) x
25” (H), shipping weight = 400 lbs.
NOTE: If you use our freight company, the equipment will be placed on the ground and a
pallet jack or other device is necessary to move the crate into your facility.
5. The sides of the crate unscrew, but it will take four people to remove the router from the shipping
crate and place it on the included stand (2525/2550 models only) once the stand is assembled.
6. A stand kit for the 2525/2550 machines is packed under the machine in the crate and requires
approximately 30 - 45 minutes to assemble. The instructions for assembling the stand are
included in the crate.
7. A distance of at least 1 Meter (3 feet) is recommended around all sides of the machine to ensure
easy operating, material handling, cleaning, maintenance and safety. The machine's stand is
equipped with wheels, so it can be moved as necessary.
8. Typically, the router table is oriented as shown in the layout diagrams, at least 36” from any wall.
9. Cutters and sample materials must be available before the scheduled installation/machine
orientation date.
10. If a chip extraction unit has not been purchased from Vision, it is highly recommended that one is
available for the installation/machine orientation.
11. If ordered, the NSK High Frequency Spindle requires a clean air source. The airflow requirement is
1 CFM @ 40 psi.

Vision 1624R, 2525 and 2550 Series 5 Installation Guide8
© 2020 Vision Engraving & Routing Systems
12. If ordered, the UNIST Misting System requires a compressed air supply regulated to no more than
60 psi.

Machine Setup 9
© 2020 Vision Engraving & Routing Systems
2.2 Layout Diagrams
2.2.1 1624R Router Layout Diagram

Vision 1624R, 2525 and 2550 Series 5 Installation Guide10
© 2020 Vision Engraving & Routing Systems
2.2.2 2525 and 2550 Layout Diagrams
Vision 2525 installation layout

Machine Setup 11
© 2020 Vision Engraving & Routing Systems
Vision 2550 installation layout

Vision 1624R, 2525 and 2550 Series 5 Installation Guide12
© 2020 Vision Engraving & Routing Systems
Vision 2550 vacuum table installation layout

Machine Setup 13
© 2020 Vision Engraving & Routing Systems
2.3 Connections
On the rear of the Vision Series 5 controller, there are 13 connection ports. Plug in all of the cables
unless noted below.
1. The Aux Table plug connects to a 15 pin connector on the Vision 2525 and 2550. NOTE: This is not
used with the 1624R.
2. The Table plug connects to a 25 pin connector on the Vision 1624R, 2525 and 2550.
3. The Rotary plug connects to a 9 pin connector on the Vision Rotary attachment. NOTE: This is not
used unless a rotary attachment or configured with the machine.
4. The 90V Spindle plug connects a 4 pin round connector that comes from the Vision 1624R, 2525 and
2550.
5. The Vacuum plug connects to a 2 pin round connector that comes from an optional vacuum chip
removal system. If your machine is equipped with the optional Vacuum Chip Removal System, a
remote On/Off cable is connected to the controller to automatically turn the vacuum pump on and off
when the job is being run. NOTE: This will not be used if a vacuum chip removal system is not
configured with the machine.
6. The Pump/Mist plug connects to a misting system or water pump. NOTE: This is not used unless a
misting system or water pump is configured with the machine.
7. The Computer plug connects to the Ethernet port on the computer. This is typically plugged into the
USB to Ethernet adapter supplied with the machine.
8. The Pendant network plug connects to the back of the touch screen LCD pendant.
9. The 4 pin Pendant plug connects to the back of the touch screen LCD pendant.
10. The Mod Bus plug connects to the 3 hp router spindle power inverter. NOTE: This is only used if the
3 hp router motor is configured with the machine.
11. The power input plug connects to either the power source. IMPORTANT: Only use the 110 volt AC
or 220 volt AC power source that is displayed on the yellow label. Using the incorrect input power
can cause serious damage to the machine.
12. The Analog plug is used to control optional spindles such as a 50,000 RPM spindle. NOTE: This is
not used unless an optional spindle is configured with the machine.
13. The Aux plug is an expansion port that can be used for new products at a later date. NOTE: This is
not currently used.

Vision 1624R, 2525 and 2550 Series 5 Installation Guide14
© 2020 Vision Engraving & Routing Systems
Vision Series 5 controller (rear view)

Machine Setup 15
© 2020 Vision Engraving & Routing Systems
Vision Series 5 pendant (rear view)
NOTE: If the emergency stop screen appears on the LCD when the machine is powered on, then the
emergency stop button is pressed in. This can either be the emergency stop button on the table or the
emergency stop button on the pendant. Release the button twisting it until it "pops up". This will clear
the emergency stop screen.
The machine is now connected. Please continue to the network setup section.

Vision 1624R, 2525 and 2550 Series 5 Installation Guide16
© 2020 Vision Engraving & Routing Systems
2.4 Pendant Holder Installation
The 2525 and 2550 machines are shipped with a Pendant Holder to give the user a place to secure the
Pendant.
NOTE: Not required for 1624R.
To install the Pendant Holder on the 25 Series machines, follow the below procedure.

Machine Setup 17
© 2020 Vision Engraving & Routing Systems

Vision 1624R, 2525 and 2550 Series 5 Installation Guide18
© 2020 Vision Engraving & Routing Systems
2.5 Spindle Options
2.5.1 Engraving Head
The Motor Plug connects to the Spindle Port and the Proximity Sensor Plug connects to the Proximity
Sensor Port on the back of the Carriage.
Carriage - rear view

Machine Setup 19
© 2020 Vision Engraving & Routing Systems
Engraving Head Diagram- Installed

Vision 1624R, 2525 and 2550 Series 5 Installation Guide20
© 2020 Vision Engraving & Routing Systems
Engraving Head Removal Procedure
1. Remove the Motor Plug from the back of the Carriage and place it over the Cable/Hose Hanger.
2. Loosen the four mounting screws and remove. The Engraving Head will be held in place on the Rail
Plate by the two Dowel Pins on the back of the Mounting Plate.
3. Using two hands, pull the Engraving Head away from the Rail Plate.
To Install the Engraving Head, reverse this procedure.