WÄRTSILÄ JOVYREC D600 G120/10 User manual

150254_10_BA
Operating manual
Wärtsilä
JOVYREC
D600 G120/10

Wärtsilä JOVYREC D600 G120/10 150254_10_BA - 2 –
Rev. Date Name Change
024.05.2019 J. Schulte First Edition
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Important notes
Please read these instructions carefully
These instructions contain specifications concerning safety, installation and work procedures that will help you put
our product to optimal use. They must be read carefully before beginning assembly and installation of the product.
They must be accessible to both the product’s assembler and operator.
Please keep these instructions in a safe place
They contain important specifications and notes concerning use of the product as well as notes concerning
questions and problems.
Validity
Our goods and services are subject to the general terms of delivery for products of the electronics industry as well
as our general sales conditions. We reserve the right to make changes to these instructions – in particular as
regards the technical data, operating instructions and the weights and dimensions – at any time. These instructions
correspond to the product’s technical version at the time of publication. Their contents are not part of any contract
but are for information purposes only.
Wärtsilä JOVYATLAS EUROATLAS GmbH reserves the right to make substantive and technical changes
regarding the content of these instructions without prior notification. Wärtsilä JOVYATLAS EUROATLAS GmbH
cannot be held liable for any errors or inaccuracies in these instructions, as there is no obligation to provide regular
updates.
Complaints
Complaints must be submitted to the manufacturer at the latest eight days after delivery of the product.
Copyright
Any disclosure, reproduction and/or copying of these instructions, by electronic or mechanical means, in whole or
in part, requires the express prior written consent of Wärtsilä JOVYATLAS EUROATLAS GmbH.
Copyright Wärtsilä JOVYATLAS EUROATLAS GmbH. All rights reserved.

Wärtsilä JOVYREC D600 G120/10 150254_10_BA - 3 –
Table of Contents
1Technical Data 4
2 Safety Regulations 5
2.1 Important Instructions and Explanations 5
2.2 Safety Notes / Precautions 5
2.3 Electrical Safety Precautions 5
2.4 Handling of Elelctrostatic Discharge Sensitive Assemblies 6
2.5 General Information 6
2.6 Accident Prevention Regulations 6
2.7 Danger Entailed During Maintenance and Repair Work 6
2.8 Fire Hazard 7
2.9 Qualified Personnel 7
2.10 Safety Awareness 7
2.11 Application 7
2.12 Liability 8
2.13 Regulations 8
3Description 8
3.1 General information 8
3.2 Function specification of the rectifier 8
3.3 Specification of the rectifier 9
3.4 Battery undervoltage monitoring 9
3.5 Supply voltage failure 9
3.6 Isolation monitoring 10
3.7 Status circuit breaker load output 10
4Transport, Storage and Erection 10
4.1 General 10
4.2 Visual control 10
4.3 Packaging 10
4.4 Transport 10
4.5 Site Conditions 12
4.6 Floor Mounting 12
4.7 Storage 12
4.8 Installation and Cabinet Interconnections 12
5Putting into operation 13
6 Maintenance 14
6.1 Introduction 14
6.2 Preventive Maintenance 15
6.3 Troubleshooting 15
7 Spare Parts and Customer Service 16
8Drawings & data sheets 16

Wärtsilä JOVYREC D600 G120/10 150254_10_BA - 4 –
1 Technical Data
Mains supply (X1)
Voltage : 3 x 600VAC ±10%
Frequency : 50Hz ±5%
Rated current : 3 x 5A
Output
Nominal Output Voltage : 136,2VDC ±1% (2,27V per cell)
Ripple : 5%RMS
Current : 10A ±2% limited
General
Operating mode : Continuous operation
Protective system : IP 54
Ambient temperature : 0°C...+40°C
Noise level : <60dBA
Widht x Height x Depth UPS : 800mm x 2000mm x 600mm
Waight UPS : Approximate 200kg
Varnishing : RAL 7035
Indicating- and operating elements
Voltmeter P1 0...150VDC : Output voltage rectifier 1
Voltmeter P3 0...150VDC : Output voltage rectifier 2
Ampere meter P2 0...15ADC : Output current rectifier 1
Ampere meter P4 0...15ADC : Output current rectifier 2
Rotary switch S1 : 1 - Rectifier 1 ON
: 0 – OFF
: 2 – Rectifier 2 ON
Rotary switch S2 (inside) : Reset low discharge protection
Signal lamp H1 : Rectifier 1 ON
Signal lamp H2 : Rectifier 1 ON
Remote indication
Potential free contacts for:
-Rectifier 1 fault
- Rectifier 2 fault
-Mains failure
-DC – overvoltage
- DC - undervoltage
-Insolation failure
-- Fuse failure Distriburion

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2 Safety Regulations
2.1 Important Instructions and Explanations
The instructions for operation and maintenance as well as the following safety regulations must be complied with to
safeguard the safety of personnel as well as the function of the unit. All personnel in-stalling/dismantling, starting
up, and servicing the unit must be familiar with and observe these safety regulations. Only qualified personnel may
perform the described work with suitable and intact tools, equipment, test equipment and materials.
Important instructions are highlighted by "CAUTION:", "ATTENTION:", "NOTE:" and indented text.
CAUTION:
This symbol identifies all working and operational procedures requiring absolute compliance to avoid
any danger to personnel.
ATTENTION:
This symbol identifies all working and operational procedures requiring absolute compliance to
prevent any damage, irreparable or otherwise, to the rectifier or its components.
NOTE:
This symbol identifies technical requirements and additional information requiring the operator's
attention.
2.2 Safety Notes / Precautions
Operation and maintenance procedures must be performed only by qualified personnel. The following rectifier
operation and maintenance requirements must be observed at all times to assure maximum safety and
performance.
Operate, service, and maintain the units as described in this manual.
Thoroughly understand unit and system operation and functions.
Understand all controls, indicators, and operating limits.
Before operating the rectifier, learn the significance of possible malfunc-tions and be prepared to take appropriate
action if one occurs.
Understand and observe the following safety notices and precautions.
2.3 Electrical Safety Precautions
The rectifier must be considered energized unless all sources of input power and batteries have been removed and
circuits are checked for voltage by an independent voltmeter.
Capacitors can retain voltage for long periods of time. All capacitors should be discharged with an adequate
device by qualified personnel be-fore rectifier maintenance, troubleshooting or repair is performed.
When switches have been opened or fuses removed to de-energize a circuit for maintenance, the switches and
fuses should be tagged out to prevent accidental closure or replacement.
To the fullest extent possible, all rectifier maintenance should be conducted with external power removed.
When it is absolutely necessary to work on energized equipment, the following precautions must be observed:
-Never ground test equipment to live buses.
-Insulate all surrounding circuitry not under inspection with sheet
rubber or dry heavy weight paper.
-Stand only on rubber matting.
-Use one hand only and wear insulating rubber gloves.
-Wear safety glasses.
-Never work alone.
-Personnel qualified in CPR (cardiopulmonary resuscitation) should be readily available.
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Wärtsilä JOVYREC D600 G120/10 150254_10_BA - 6 –
For personnel safety and equipment protection keep all access doors and panels securely fastened or locked at all
times.
For personnel safety and equipment protection never remove a printed circuit board or fuse from an energized
circuit.
Never override or bypass an interlock or safety device during operation.
ATTENTION:
The rectifier must be considered energized unless input isolation and output isolation switch is
confirmed open.
2.4 Handling of Elelctrostatic Discharge Sensitive Assemblies
Electrostatic discharge (ESD) precautions must be observed when trouble-shooting, handling, aligning, adjusting,
removing, repairing, replacing, un-packing, or repackaging ESD sensitive items. The following items are
considered ESD sensitive:
All printed wiring board assemblies.
All parts, assemblies, and equipment marked ESD sensitive.
Internal and external cable connectors when one end is still attached to an ESD sensitive item.
Drawers or panels when open, disconnected, or removed from the top assembly.
2.5 General Information
The following general instructions are given as a reminder for personnel trained in ESD prevention. These ESD
instructions do not represent a complete list of precautionary measures which must be observed to prevent ESD
damage.
Only personnel trained in the use of ESD preventive devices, tools, and techniques are to handle ESD sensitive
items.
Synthetic clothing is not to be worn when handling ESD sensitive items. Synthetic cloth is not to be used as
cleaning rags, all cotton cloth is preferred.
A properly grounded ESD wrist strap which makes contact with bare skin is to be worn when handling ESD
sensitive items.
ESD sensitive items will be placed only on properly grounded ESD protective matting when not installed in
equipment.
ESD sensitive items are not to be transported without proper ESD protective coverings, packaging and markings.
Do not damage or discard materials used to package ESD sensitive items. The packing material can be re-used to
return defective items.
Do not allow connector pins of ESD sensitive items to contact a non-ESD protected surface.
2.6 Accident Prevention Regulations
Compliance with the accident prevention regulations valid in the country of application and the general safety
regulations in accordance with IEC 364 is mandatory.
The following must be observed prior to any work on the rectifier:
-disconnect the power supply,
- secure against reactivation,
- verify that the unit is disconnected from the power supply,
- earth and short the circuit,
-cover or isolate any neighbouring power-supplied units.
2.7 Danger Entailed During Maintenance and Repair Work
CAUTION:
The voltage applied to the rectifier can be fatal. Prior to start-up or maintenance work always
disconnect the rectifier from the power supply and the batteries and ensure that the unit cannot be
switched on. The capacitors must be discharged. Freestanding and movable components can enter
the work area and cause injuries.

Wärtsilä JOVYREC D600 G120/10 150254_10_BA - 7 –
ATTENTION:
Considerable damage can be caused to equipment if unsuitable spare parts are used during repair
work, if work is carried out by unauthorised personnel or the safety regulations are not observed.
NOTE:
Only trained and qualified personnel may work on or around the rectifier while strictly observing the
safety regulations.
2.8 Fire Hazard
Structure of fireproof enclosures (EN 60950)
If the rectifier is installed in rooms with inflammable floors (e.g. textile, wood, PVC), a floor plate must also be
installed. The assembler is responsible for proper installation.
CAUTION:
If smoke is detected or a fire breaks out, immediately disconnect the rectifier from the power supply
and inform the maintenance personnel.
2.9 Qualified Personnel
The rectifier may only be transported, installed, connected, started, serviced and operated by qualified personnel
who are familiar with the pertinent safe-ty and installation regulations. All work performed must be inspected by
responsible experts.
The qualified personnel must be authorised to perform the work by the competent safety officer.
Qualified personnel is defined as personnel
•having completed training and gained experience in the respective field,
•familiar with the pertinent standards, rules and regulations and accident prevention regulations,
•having received instruction on the mode of operation and operating conditions of the rectifier.
•capable of recognising and preventing dangers.
•Regulations and definitions for qualified personnel are contained in DIN 57105/VDE 0105, Part 1.
2.10 Safety Awareness
The personnel defined in upper chapter are responsible for safety and must ensure that only suitably qualified
persons are permitted access to the safe-ty area or to be in the proximity of the rectifier.
The following points must be observed:
•All working procedures are prohibited which are detrimental to the safety and operation of the rectifier in
any way.
•The rectifier may only be operated in perfect working condition.
•Never remove or render inoperable any safety devices.
All necessary operational measures must be initiated prior to deactivation of any safety devices for maintenance,
servicing or any other work on the unit.
Safety awareness also entails informing colleagues of any unsuitable behaviour and reporting any detected faults
to the respective authority or per-son.
2.11 Application
The rectifier may only be used for power supply with the maximum permissible connected loads in accordance with
these operating instructions in the described mode of installation and operating mode. The device may only be
used for this intended purpose. It is not permitted to make any unauthorised modifications to the rectifier or to use
any spare parts and replacement parts not approved by JOVYATLAS GmbH or to use the device for any other
purpose.
The person responsible for the installation must ensure that:
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Wärtsilä JOVYREC D600 G120/10 150254_10_BA - 8 –
-safety instructions and operating instructions are readily available and are complied with,
-operating conditions and technical data are observed,
- safety devices are employed,
-the prescribed maintenance work is performed,
-maintenance personnel is informed or that the device is shut down immediately in the event of abnormal
voltages or noises, high temperatures, vibration or any similar effects in order to detect the cause.
These operating instructions contain all information required by qualified personnel for operation of the rectifier.
Additional information for unqualified personnel and for the use of the rectifier in non-industrial applications is not
included in these operating instructions.
The warranty obligations of the manufacturer are only applicable when these operating instructions are complied
with.
2.12 Liability
No liability is accepted if the rectifier is used for applications not intended by the manufacturer. Any necessary
measures for prevention of injury or damage to equipment is the responsibility of the operator or user. In the event
of any claims in connection with the rectifier please contact us quoting:
-the type designation,
- works number,
- reason for claim,
- period of use,
- ambient conditions,
-operating mode.
2.13 Regulations
The rectifier devices comply with current DIN and VDE regulations. VBG4 is met on the basis of compliance with
the regulation DIN EN 50274.
The CE sign on the device confirms the conformance to the basic EC regulations for -72/23 EEC - Low voltage and
for -89/336 EEC - Electromagnetic compatibility, if the installation and commissioning instructions described in the
operating manual are observed!
3 Description
The 120V DC-supply essentially consists of two combined charging-/power rectifiers, explained in the following.
The supply outputs are de-coupled by power diodes.
3.1 General information
The unit complies with the valid DIN- and VDE-stipulations.
Each rectifying unit have been designed to supply power to DC loads with a 60-cell lead battery in parallel
operation readiness.
Each rectifier is suited to supply power to the DC-load in continuous battery power supply. The rectifiers essentially
consists of a radio interference suppression filter, as well as miscellaneous alarm and control circuits.
The battery is charged with one of both charging-/power rectifiers (in de-pendent of switch-position S1: 1 – Rectifier
1 ON / 2 – Rectifier 2 ON. In case of rectifier failure the second rectifier can take over the load supply and battery
charging. Should both rectifiers fail, the battery will take over the task of supplying power without interruption.
3.2 Function specification of the rectifier
The rectifier is connected to the power supply by terminal rail X1 (L1,L2,L3,PE).
NOTE:
Please ensure that the phase-sequence rotates in a clockwise direction!
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Wärtsilä JOVYREC D600 G120/10 150254_10_BA - 9 –
The power-convertor transformer T1 is fed in via the mains. The transformer T1 supplies the adapted voltage for
the switching power supply. Furthermore, insulating the primary and secondary windings results in a galvanic
disconnection between the input and the output.
The rectifiers A1 and A2 transform the AC-voltage to an DC-Voltage and suppling the load and charging the
batteries.
3.3 Specification of the rectifier
The control unit is designed as a switching power supply. Including the voltage adaption, current limiting, Alarm
LED and EMI filters. The manual is attached to this manual.
3.3.1 Monitoring unit
The printed wiring board monitors the following faults:
-Rectifier failure,
-rectifier is overheating,
All of the fault messages are generated as a collective alarm on the control circuit board. These signals are sent
potential-free as a collective signal to the terminal rail X3.
The following fault and operating condition is made available for further processing. The fault signal result as
follows:
-Rectifier 1 fault : X3.1...X3.2 open
X3.2...X3.3 closed
-Rectifier 1 fault : X3.4...X3.5 open
X3.5...X3.6 closed
When the facility is functioning properly the contact is according in the opposite state.
3.4 Battery undervoltage monitoring
An undervoltage monitoring facility has been installed for the battery. The PCB A6 monitors the voltage of the
connected battery. The voltage-value is adjusted at approx. 99VDC.
The signal 'Battery undervoltage' is sent potential-free to the terminal rail X3.The following faults and operating
conditions are made available for further processing. The fault signals result as follows:
- Battery undervoltage : X3.13...X3.14 open
X3.14...X3.15 closed
When the facility is functioning properly the contacts are according in the opposite state.
3.5 Supply voltage failure
A phase failure relay is installed for monitoring the mains-supply of the rectifier. The assembly A5 monitors the
input voltage for an phase sequence - and an phase failure. The supply voltage failure signal is sent potential-free
to the terminal rail X3.
The following fault- and operating condition is made available for further processing. The fault signals result as
follows:
- Mains fault : X3.7...X3.8 open
X3.8...X3.9 closed
When the facility is functioning properly the contacts are according in the opposite state.

Wärtsilä JOVYREC D600 G120/10 150254_10_BA - 10 –
3.6 Isolation monitoring
The DC-voltage will be monitored continously by the earth fault monitoring device A9. The earth fault failure signal
is sent potential-free to the terminal rail X3.
The following faults and operating conditions are made available for further processing. The fault signals result as
follows:
- Earth fault : X3.16…X3.17 open
X3.17…X3.18 closed
3.7 Status circuit breaker load output
The circuit breakers of the distribution panel will be monitored of switched off position and fuse failure. The circuit
breaker failure signal will be sent potential-free to the terminal rail X3.
The following faults and operating conditions are made available for further processing. The fault signals result as
follows:
- Fault ACB load output : X3.18…X3.19 open
4 Transport, Storage and Erection
4.1 General
This section contains guidelines for the installation of the rectifier including equipment unloading, placement,
inspection, and interconnection. The concerning drawings are located in annex.
4.2 Visual control
Perform a thorough visual inspection of the rectifier prior to installation. Inspect all items for any shipping damage,
finish defacement, assembly, and component damage. Ensure all plug in devices are firmly seated. Inspect all
panel, assembly, and component markings for legibility. Notify the manufacturer immediately if any equipment
damage or deficiency is found.
4.3 Packaging
The rectifier units are packed at the works to withstand both rail and road transport. The housing is secured to the
pallet with taut bands. The unit is packed in plastic film to prevent any damage to the surface paint and protect the
device against moisture.
NOTE:
To prevent damage only remove the film immediately prior to installation.
The taut bands can then be removed with a knife.
4.4 Transport
4.4.1 Crane Transport (Option)
CAUTION:
Do not walk under suspended loads!
Always wear protective clothing such as a helmet, safety shoes and gloves!
Transport the unit with due care and observe the safety regulations!
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ATTENTION:
Only transport the charging rectifier in an upright position!
Never tilt or cant, always observe the centre of gravity!
Eyelet Eyelet
The length of the cables is calculated so that an angle of 45° is given between the cable and the top edge of the
cabinet (DIN 580). The minimum load capacity of each cable must be ³ 0.5 times the weight of the cabinet (DIN
580). The weight of each charging rectifier is contained in Chapter ‘Technical Data’. One cable must be used for
each eyelet.
Proceed as follows to transport the unit by crane:
•Check the four transport eyelets in the threaded bores on the top of the cabinet for fixed mounting.
•Hook in the four cables.
•Carefully lift the charging rectifier and transport the unit to its intended site.
•Carefully lower the charging rectifier without jolting the unit.
•Remove the cables and eyelets.
4.4.2 Transporting the Unit with a Forklift and Lowlift Truck
ATTENTION:
Prior to transport always ensure that the transport devices used for the rectifier are designed for the
respective load.
NOTE:
Transport with a forklift or lowlift truck should be avoided whenever possible, especially on construction
sites and uneven ground.
Always transport by crane when possible!
Preparation:
•Leave the rectifier on the transport pallet.
• Remove the base covering.
Transport with lowlift truck Transport with forklift truck
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ATTENTION:
Observe the centre of gravity!
The lifting arms must be sufficiently long and sufficiently far apart.
Proceed as follows:
• Insert the lifting arms between the transport pallet and the rectifier.
•Carefully lift the rectifier and transport the unit to its intended location.
•Lower the rectifier carefully without jolting the unit.
•Retract the forklift or lowlift truck.
•Refit the base covering with the securing bolts.
4.5 Site Conditions
Suitable floor surfaces are:
•double floors,
•above cable ducts or
•directly on a level surface.
Ensure that the weight of the rectifier device does not exceed the maximum floor bearing capacity.
The site must also:
•be free from conductive dust,
•free from corrosive or acid fumes
•the intake air temperature must not exceed 45°C
•the ventilation openings on the rectifier should not be obstructed by any constructional features or other
measures.
Rectifier devices are suitable for installation in confined spaces. It must be ensured that a 800mm space is
provided in front of the device to ensure an escape route and 100mm above the unit to ensure unobstructed air
venting.
4.6 Floor Mounting
Four bores are provided in the base frame of the rectifier for the securing bolts. The spacing and diameter of the
bores are contained in the Dimensional drawing in annex.
Before securing the unit to the floor ensure that it is vertically aligned in or-der to compensate for any unevenness
(e.g. using metal wedges).
4.7 Storage
Rectifier units may only be stored for a maximum period of six months in the original packaging in dry, ventilated
rooms with a permanent roof. The permissible ambient temperature range is from -35°C to +70°C and a relative
humidity of ≤95 % is mandatory.
If the device is stored for longer than six months the rectifier units must be provided with normal desiccants and
welded into airtight plastic covering.
4.8 Installation and Cabinet Interconnections
CAUTION:
Verify that all power has been removed.
From external cables prior to installation. Secure and tag out external power sources where
applicable.

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4.8.1 Installation
The rectifier has to be installed at the final destination as following:
Compare dimensional drawings in appendix.
Place the rectifier carefully at the planned location and fix it at the socle.
For maintenance the rectifier needs a distance of at least 80cm in front of the device.
The rectifier is cooled by air inlets in front door of the cabinet. For unhindered air-exchange these areas must be
free.
The rectifier has to be installed in a dry and clean room with a sufficient air-exchange. If this is not guaranteed, the
room has to be adequately air-conditioned.
For the installation dimensions see the diagrams in the appendix.
The rectifier is designed to be installed for wall mounting.
4.8.2 Cabinet interconnections
The rectifier should be interconnected per drawing ‘Terminal Board’ in annex.
The suitable diameters of cables and the sizes of the fuses are to be de-signed with regard to the environmental
temperature, the cable grouping and length of cables according to the local rules and according to VDE!
CAUTION:
Works on electrical equipment are to be done only by qualified personnel. The corresponding safety-
rules has to be fulfilled. The marking of wires has to be done in accordance to DIN 40705, 02.80 and
DIN EN 60445, 09.91!
-Connect rectifier mains supply to X1.
-The earth connection is made at terminal PE.
-The battery is internal wired!
-Connect the floating loads according to requirements to X2. The cable cross-sections for the output cables
should be selected on the basis of the output currents.
-Connect signalisation lines to X3 according to requirements (refer to circuit- and terminal diagram in
annex).
The following faults and operating conditions are made available for further processing:
- X3.1-X3.3 : Rectifier 1 fault
-X3.3-X3.6 : Rectifier 2fault
-X3.7-X3.9 : Mains failure
-X3.10-X3.12 : DC-overvoltage
- X3.13-X3.15 : DC-undervoltage
-X3.16-X3.17 : Insulation failure
-X3.18-X3.19 : Output circuit breaker tripped
4.8.3 General information
The wire diameters have to be calculated concretely considering the actual environmental conditions! At larger
distances the permissible voltage drop, the surrounding temperature and the cable grouping have to be
dimensioned according to VDE. Local rules for the protection earth-wires have to be considered.
5 Putting into operation
-Before switching on the rectifiers make sure, that the battery fuses F4 have been removed.
-Switch on rectifier 1 or rectifier 2 with the rotary-switch S1, the corresponding lamp H1 or H2 will light up.
-A value of 136,2V must be displayed by the corresponding voltmeter P1 or P3.
-Insert the battery fuses.

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ATTENTION:
Only insert the battery fuses when the charging rectifier is in operation !
-Remove the battery fuses if the UPS-system is not to be used for long periods !
-When switching on again, proceed as described above.
Starting is thus concluded.
6 Maintenance
6.1 Introduction
This section provides information for routine preventive maintenance and general fault recognition guidelines for
proper operation of the rectifier. Physical maintenance or troubleshooting must be performed only by personnel
trained on the rectifier. Operating personnel not trained and instructed in the maintenance of rectifier equipment
should limit their efforts to identifying the symptoms of a fault.
ATTENTION:
Before performing maintenance inside rectifier cabinet, shut down the unit!

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6.2 Preventive Maintenance
The continued monitoring of the operational status of any electronic equipment is essential for assuring system
reliability. Operating personnel should be knowledgeable of all rectifier equipment and indicators. Records should
be maintained for all rectifier preventive maintenance activities. The rectifier requires periodic preventive
maintenance. The following procedures should be performed by personnel familiar with basic electronics and
electrical theory who have been trained in rectifier operations.
1. Ensure all fans are operational and that adequate ventilation is available.
2. Check for any unusual noises or odors.
3. Check the operating- and display elements and verify that an alarm condition is not indicated.
4. Inspect, if present, the fan assembly air filter and replace if necessary.
5. The cooling ducts have to be cleaned regular.
6. The set values for the output voltage and the monitoring facility should be checked annually.
7. Shorted fuses should only be replaced with fuses of the same type (current value and triggering
characteristics)!
6.3 Troubleshooting
Troubleshooting is a logical, methodical process involving tests, measurements, observations, and deductive
reasoning. It proceeds from a general recognition that a failure condition exists to a specific determination of the
cause or causes of the failure and localization of the failure to one or more specific components.
Successful troubleshooting of all but the most obvious failures (e.g. blown fuses, defective fan, etc.) requires an in-
depth technical background in electronics technology. Specifically, one needs a solid education, including dc and
ac circuits, solid state devices, and digital electronics. In addition, a solid background in three phase power
systems is also necessary.
Troubleshooting requires the use of a dual trade (or two channel) oscilloscope, a digital multimeter, a phase
rotation meter and other electronic instruments. Any one lacking experience with these instruments or the above
cited technical background should NOT attempt to troubleshoot the rectifier.

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7 Spare Parts and Customer Service
NOTE:
When ordering spare parts please always state the designation (position/component) and unit number.
We draw your attention to the fact that spare parts not supplied by us are not tested or approved. Installation of
such spare parts can therefore have a detrimental effect on the operation and passive safety of the unit. We do not
accept any liability for any resulting damage.
Our customer service department will be pleased to send you a complete spare part list for your rectifier upon
request.
Please contact the following address in this case or if you should have any questions or suggestions.
8 Drawings & data sheets
-Circuit diagram 150254_10_ZG
-Battery data sheet JL205680
-Manual Rectifier module Wärtsilä JOVYREC PME
S E R V I C E – H O T L I N E !
Phone : 04958 - 9394 - 30 Fax: 04958 - 9394 - 10
E-Mail: [e-mail] Internet: http://www.jovyatlas.de
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10 76 8 93 42 5
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Datum: Date:
Ersetzt durch: Substituted by:
Zustand: Revision:
Ersatz von: Substitution of: 6
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1
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Calle Riquelme 550 Hinrichsen & Vasey Operaciones Talcahuano, Concepcción CHILE
Allgemeine Bezeichnung / General description: Auftrags-Nr.: Order-no.: Zeichnungs-Nr.: Drawing-no.:
Beschreibung / Description:
J. Schulte C. Fechteler
Cover Sheet
150254 - 10.000
Wärtsilä JOVYATLAS EUROATLAS GmbH Fennenweg 4, 26844 Jemgum, Germany www.jovyatlas.com
Wärtsilä JOVYREC D600 G120/10 Input: 3~600V 50Hz Output: 136,2VDC (trickle charging) Max. 10A
von of
Kunde: Client:
Name: Name:
Geprüft: Checked: Ursprung: Origin: Name: Name:
Datum: Date:
24.05.2019
a
b
c
150254_10_ZG Allgemeintoleranzen:
General tolerances: DIN ISO 2768-m Schutzvermerk ISO 16016 beachten Refer to protection notice ISO 16016
F26_JOVY_A3_DE_EN
Beschreibung: Description: Auftrags-Nr.: Order-no.: Zeichnungs-Nr.: Drawing-no.: Kunde: Client: Betriebsanleitung: Operating manual:
150254_10_ZG 150254 - 10.000 Hinrichsen & Vasey Operaciones Calle Riquelme 550 Talcahuano, Concepcción CHILE 150254_10_BA Wärtsilä JOVYREC D600 G120/10 Input: 3~600V 50Hz Output: 136,2VDC (trickle charging) Max. 10A Wärtsilä JOVYATLAS EUROATLAS GmbH Fennenweg 4, 26844 Jemgum, Germany www.jovyatlas.de
Anzahl der Seiten: Number of pages: 6

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Calle Riquelme 550 Hinrichsen & Vasey Operaciones Talcahuano, Concepcción CHILE
Allgemeine Bezeichnung / General description: Auftrags-Nr.: Order-no.: Zeichnungs-Nr.: Drawing-no.:
Beschreibung / Description:
J. Schulte C. Fechteler
Single line
150254 - 10.000
Wärtsilä JOVYATLAS EUROATLAS GmbH Fennenweg 4, 26844 Jemgum, Germany www.jovyatlas.com
Wärtsilä JOVYREC D600 G120/10 Input: 3~600V 50Hz Output: 136,2VDC (trickle charging) Max. 10A
von of
Kunde: Client:
Name: Name:
Geprüft: Checked: Ursprung: Origin: Name: Name:
Datum: Date:
24.05.2019
a
b
c
150254_10_ZG Allgemeintoleranzen:
General tolerances: DIN ISO 2768-m Schutzvermerk ISO 16016 beachten Refer to protection notice ISO 16016
MAINS INPUT
RECTIFIER
3~600V 50Hz
Required prefuse:
10A gG
-X2: Output 120V (136,2V trickle charge) 10A 01-03 LOAD OUTPUT 1 B10A 04-06 LOAD OUTPUT 2 B10A 07-09 LOAD OUTPUT 3 B10A
-T1 -S1
-F1
2
-F2
2
-A1
2
2
-A2
2
2
-V1 -V2
-G1-G10
-F3
2
-F10 2-F11 2-F12 2
L+ L- PE
-X2 L+ L- PE
-X2 L+ L- PE
-X2
L1-L2-L3-PE
-X1
-F4 2

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Calle Riquelme 550 Hinrichsen & Vasey Operaciones Talcahuano, Concepcción CHILE
Allgemeine Bezeichnung / General description: Auftrags-Nr.: Order-no.: Zeichnungs-Nr.: Drawing-no.:
Beschreibung / Description:
J. Schulte C. Fechteler
Dimension drawing
150254 - 10.000
Wärtsilä JOVYATLAS EUROATLAS GmbH Fennenweg 4, 26844 Jemgum, Germany www.jovyatlas.com
Wärtsilä JOVYREC D600 G120/10 Input: 3~600V 50Hz Output: 136,2VDC (trickle charging) Max. 10A
von of
Kunde: Client:
Name: Name:
Geprüft: Checked: Ursprung: Origin: Name: Name:
Datum: Date:
24.05.2019
a
b
c
150254_10_ZG Allgemeintoleranzen:
General tolerances: DIN ISO 2768-m Schutzvermerk ISO 16016 beachten Refer to protection notice ISO 16016
CABINETS MANUFACTURER: TYPE: VARNISHING: PROTECTION DEGREE: WEIGHT:
ABB BASED ON IS 2 RAL 7035 IP 54 approx 200Kg
Front view Side view Cutaway view A-A (Foundation UPS-Cabinet)
A A
2005,1 mm
732 mm
805 mm
532 mm
608 mm
30 mm
732 mm 805 mm
608 mm
532 mm
541 mm
361,5 mm
Cable inlet
ø 12,5 mm (4x)
OUTPUT VOLTAGE
RECTIFIER 1
OUTPUT CURRENT
RECTIFIER 1
OUTPUT VOLTAGE
RECTIFIER 2
OUTPUT CURRENT
RECTIFIER 2
RECTIFIER 1
ON
RECTIFIER 2
ON
S1
H1 H2
P1 P2 P3 P4
P1 P2 P3 P4 S1 H1 H2
OUTPUT VOLTAGE RECTIFIER 1 OUTPUT CURRENT RECTIFIER 1 OUTPUT VOLTAGE RECTIFIER 2 OUTPUT CURRENT RECTIFIER 2 1 - RECTIFIER 1 ON 0 - OFF 2 - RECTIFIER 2 ON RECTIFIER 1 ON RECTIFIER 2 ON
BATTERY COMPARTMENT
E1
AIR OUTLET
AIR INLET

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Zustand: Revision:
Ersatz von: Substitution of: 6
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Calle Riquelme 550 Hinrichsen & Vasey Operaciones Talcahuano, Concepcción CHILE
Allgemeine Bezeichnung / General description: Auftrags-Nr.: Order-no.: Zeichnungs-Nr.: Drawing-no.:
Beschreibung / Description:
J. Schulte C. Fechteler
Terminal diagram
150254 - 10.000
Wärtsilä JOVYATLAS EUROATLAS GmbH Fennenweg 4, 26844 Jemgum, Germany www.jovyatlas.com
Wärtsilä JOVYREC D600 G120/10 Input: 3~600V 50Hz Output: 136,2VDC (trickle charging) Max. 10A
von of
Kunde: Client:
Name: Name:
Geprüft: Checked: Ursprung: Origin: Name: Name:
Datum: Date:
24.05.2019
a
b
c
150254_10_ZG Allgemeintoleranzen:
General tolerances: DIN ISO 2768-m Schutzvermerk ISO 16016 beachten Refer to protection notice ISO 16016
X1 X1
01
L1
02
L2
03
L3
04
PE
X2 X2
01
L+
02
L-
03
PE
04
L+
05
L-
06
PE
07
L+
08
L-
09
PE
01 02 03 03 02 01
04 05 06 06 05 04
07 08 09 09 08 07
10 11 12 12 11 10
13 14 15 15 14 13
16 17 18 18 17 16
19 20 21 21 20 19
X3 X3
-X1:
MAINS INPUT
RECTIFIER
3~600V 50Hz
Required prefuse:
10A gG
-X2:
Output 120V (136,2V trickle charge) 10A
01-03 LOAD OUTPUT 1 B10A 04-06 LOAD OUTPUT 2 B10A 07-09 LOAD OUTPUT 3 B10A
-X3: RECTIFIER 1 FAULT 01-02 closed 02-03 open RECTIFIER 2 FAULT 04-05 closed 05-06 open MAINS FAILURE 07-08 closed 08-09 open DC-OVERVOLTAGE 10-11 closed 11-12 open
DC-UNDERVOLTAGE 13-14 closed 14-15 open EARTH FAULT 16-17 closed 17-18 open OUTPUT CIRCUIT BREAKER MONITORING 19-20 open
A B C D
E F G
0,75...6mm² 0,75...6mm² 0,5...2,5mm²