WABECO D2000 User manual

Operating Instructions
Lathes
with cylindrical guideways
D2000 D2400 D3000

2
Please read before putting into operation for the rst time!
Every person that operates the machine, maintains or repairs it, must have read the operating
instructions, and in particular, the safety notes prior to putting the machine into operation.
Please store these documents for subsequent use.
Original version in German/translation in English
Status at 06/2018
Dear Customer!
With the purchase of the WABECO machine you have decided in favour of a quality tool. This
machine has been manufactured with the greatest of care and subject to precise quality controls.
These operating instructions are designed to help you to use your new machine safely and correctly.
For this reason, we ask you to read the appropriate notes through attentively and to take care to
observe them.
After unpacking the tool, check whether any transportation damages have occurred. Complaints,
whatever their nature, should be communicated immediately. Subsequent claims cannot be
recognised.
For all queries and replacement part orders, please always specify the machine number (see type
plate).
Reprinting and reproductions of any kind, even extracts, require the written permission of
WABECO
The transportation and protective packaging is made of the following materials:
■ Corrugatedcard
■ PolystyrenewithoutFreon
■ Polyethylenefoil
■ Timberassingle-usepallet(untreated)
■ Europallet(multipleusepackaging)
If you no longer need the items, or you do not want to reuse them, dispose of these items at the
ofciallyrecognisedrecyclingpoints.
The machine is manufactured in such a way that 98% of the used materials that can be recycled,
for example, steel, cast iron, aluminum and only 2% are chemical materials, e.g. cable sleeves of
electricalcables,PCBs.
Ifyouhaveanydifcultiesindisposingofthesepartsproperly,wewouldbehappytohelp:withprior
agreement we will take back the machine in full and dispose of it. You must, however, cover the costs
of sending it to us.
Disposing of the machine
wabeco-rs.de
WalterBlombachGmbH
42899 Remscheid
AmBlaffertsberg13
Germany
Phone+492191597-0
Fax +492191597-42
E-Mail[email protected]

3
Index
Declaration of conformity for D2000 6
Declaration of conformity for D2400 7
Declaration of conformity for D3000 8
1. Important safety notes 9
1.1 Intended use 9
1.2 Improper and incorrect use 9
1.3 Modicationstothemachine 9
1.4 Safety regulations for proper use 9
1.5 Safetyfeatures 12
1.6 Explanations of the symbols 12
2. Delivery and set up 13
2.1 Transporting the machine 14
3. Putting into operation 15
4. Specications regarding the machine 15
4.1 Identicationofthemodel 15
4.2 D2000 15
4.2.1 Declarationofnoiselevels 15
4.2.2 Technical data 16
4.2.3 Dimensions 17
4.3 D2400 17
4.3.1 Declarationofnoiselevels 17
4.3.2 Technicaldata 18
4.3.3 Dimensions 19
4.4 D3000 19
4.4.1 Declaration of noise levels 19
4.4.2 Technical data 20
4.4.3 Dimensions 21
4.5 Revolutionselection 21
4.6 Diagram for reading off the revolutions 22
4.7 Revolutionchanger 22
4.8 Electricalequipment 23
5. Achieving optimum results 24
and avoiding incorrect usage
6. Thread cutting and automatic feed 26
6.1 Thread cutting 26
6.2 Useofchangegears 27
6.3 Left-handthread(optional) 31
7. Maintenance 32
8. Lubrication of the machine 32
9. Re-adjusting the main spindle 33

4
Index
10. Re-adjusting the tool slide 34
11. Tailstock 35
12. 3- and 4-jaw lathe chuck 36
13. Operational faults and the elimination of such 37
14. Control elements 40
14.1 D2000 and D2400 lathes 40
14.2 D3000lathe 41
15. Drawings and legends 42
15.1 Headstock 42
15.2 FoundationwithmotorandcovercapforD2000/D2400 44
15.3 FoundationwithmotorandcovercapforD3000 46
15.4 ChangegearquadrantforD2000/D2400/D3000 48
15.5 TransmissionandleadscrewdriveforD2000/D2400/D3000 50
15.6 LeadscrewdriveforD3000 54
15.7 Toolslide–longitudinalslide 56
15.8 Toolslide–crossslide 58
15.9 Tailstock 60
15.10 RearbearingwithguiderodsforD2000/D2400 62
15.11 RearbearingwithguiderodsforD3000 64
16. Circuit diagram 66
16.1 For D2000/D2400 66
16.2 ForD3000 67
16.3 Keyforcircuitdiagram 68
17. Chip tray with splash guard (optional) 69
17.1 Settingupthechiptraywithsplashguard 69
17.2 Mountingthechiptraywithsplashguardonthe 70
machine base cabinet (optional)
17.3 Drawingandlegend 71
18. Coolant unit (optional) 72
18.1 Settingupthecoolantunit 72
18.2 Mountingofthecoolantunittothe 73
machine base cabinet (optional)
18.3 Safetyregulationsforthehandlingofcoolinglubricant 74
18.4 Fillingthecoolantunit 75
18.5 Operatingthecoolantunit 75
18.6 Positioningthesegmentedcoolanthose 76
18.7 Controllingtheowofcoolantusingthecoolantshut-offvalve 76
18.8 Drawingandlegend 77

5
Index
19. Fixed stay 79
19.1 Operatingthexedstay 79
19.2 Drawing and legend 80
20. Live stay 81
20.1 Operating the live stay 81
20.2 Drawing and legend 82
21. Clamping angle with milling attachment (optional) 83
21.1 Mountingtheclampinganglewithmillingattachmenttothelathe 83
21.2 Controlelements 85
21.3 Feedmotionofthemillingattachment 85
21.4 Adjustment of the dovetail guide 86
21.5 Alignmentofthemillingattachment 86
21.6 Lubricationoftheclampinganglewithmillingattachment 86
21.7 Drawingandlegend 87
22. Collet chuck (optional) 88
22.1 Mountingthecollectchuck 88
22.2 Drawing and legend 88
22.3 Installationandremovalofcollets 89

6
Declaration of conformity
We hereby declare, in the name of the manufacturer
Walter Blombach GmbH
Werkzeug- und Maschinenfabrik
with headquarters in Remscheid and Neuerburg
D-42871Remscheid Postfach120161  Telefon:(02191)597-0 Fax:(02191)597-42
 D-54673Neuerburg WABECOStr.1-10  Telefon:(06564)9697-0 Fax:(06564)9697-25
that the following named
Universal lathe
Type:
D2000
in the serial version, meets the following relevant regulations
- Machinery Directive 2006/42 EG
- EMC Directive 2014/30/EU
- Low Voltage Directive 2014/35/EU
Inordertofull/implementtherequirementsofthedirectivesnamedabove,thealready
published and applicable standards were drawn upon:
EN ISO 12100:2010
DIN EN 60204-1:2007
DIN EN ISO 23125:2015
Proxyforthecompilationofthetechnicaldocumentationistheoperationalheadofthe
abovenamedmanufacturer,MrChristophSchneider.
D-54673Neuerburg2018
________________________________
Placeanddateofissue
________________________________
Operational head Christoph Schneider

7
Declaration of conformity
We hereby declare, in the name of the manufacturer
Walter Blombach GmbH
Werkzeug- und Maschinenfabrik
with headquarters in Remscheid and Neuerburg
D-42871Remscheid Postfach120161  Telefon:(02191)597-0 Fax:(02191)597-42
 D-54673Neuerburg WABECOStr.1-10  Telefon:(06564)9697-0 Fax:(06564)9697-25
that the following named
Universal lathe
Type:
D2400
in the serial version, meets the following relevant regulations
- Machinery Directive 2006/42 EG
- EMC Directive 2014/30/EU
- Low Voltage Directive 2014/35/EU
Inordertofull/implementtherequirementsofthedirectivesnamedabove,thealready
published and applicable standards were drawn upon:
EN ISO 12100:2010
DIN EN 60204-1:2007
DIN EN ISO 23125:2015
Proxyforthecompilationofthetechnicaldocumentationistheoperationalheadofthe
abovenamedmanufacturer,MrChristophSchneider.
D-54673Neuerburg2018
________________________________
Placeanddateofissue
________________________________
Operational head Christoph Schneider

8
Declaration of conformity
We hereby declare, in the name of the manufacturer
Walter Blombach GmbH
Werkzeug- und Maschinenfabrik
with headquarters in Remscheid and Neuerburg
D-42871Remscheid Postfach120161  Telefon:(02191)597-0 Fax:(02191)597-42
 D-54673Neuerburg WABECOStr.1-10  Telefon:(06564)9697-0 Fax:(06564)9697-25
that the following named
Universal lathe
Type:
D3000
in the serial version, meets the following relevant regulations
- Machinery Directive 2006/42 EG
- EMC Directive 2014/30/EU
- EU Low Voltage Directive 2014/35/EU
Inordertofull/implementtherequirementsofthedirectivesnamedabove,thealready
published and applicable standards were drawn upon:
EN ISO 12100:2010
DIN EN 60204-1:2007
DIN EN ISO 23125:2015
Proxyforthecompilationofthetechnicaldocumentationistheoperationalheadofthe
abovenamedmanufacturer,MrChristophSchneider.
D-54673Neuerburg2018
________________________________
Placeanddateofissue
________________________________
Operational head Christoph Schneider

9
1. Important safety notes
1.1 Intended use
The lathes described in these operating instructions are designed for the processing of metal, plastic
and timber only.
To ensure safe operation of the lathes, the regulations set out in the chapter: „Safety regulations“ must
be observed.
The lathes described in these operating instructions have been developed and manufactured for the
purpose named above. Walter Blombach GmbH accepts no responsibility for property damage and
personal injury caused as a result of not intended and incorrect use of the lathes.
1.2 Improper and incorrect use
1.3 Modications to the machine
Forreasonsofsafety,itisforbiddenfortheusertomakemodicationsofanytypetothelathe.
WalterBlombachGmbHacceptsnoresponsibilityforpropertydamageandpersonalinjurycausedas
aresultofanymodicationstothelathebytheuserthathavenotexpresslybeenauthorisedbythe
company.
1.4 Safety regulations for proper use
The machine may represent a source of danger if it is not used correctly. For this reason, it is important
that the following safety regulations are read attentively and observed carefully.
Every person that operates the machine, maintains or repairs it, must have read the operating
instructions, and in particular, the safety notes prior to putting the machine into operation.
In order to full these requirements, these operating instructions must accompany the machine
throughout its entire lifetime and be available for research.
In the event that the machine changes owners, the operating instructions must thus be passed on to
the new owner along with the machine.

10
1. Important safety notes
1.4 Safety regulations for proper use
1. Only specially trained persons may operate the machine. The guarantee and warranty are
voided if damages are caused by improper operation.
2. We remind you that no liability will be accepted for damages caused by not observing these
operating instructions.
3. The operator of the machine is to ensure that at least one copy of the operating instructions is
stored in the immediate vicinity of the machine and available to the people who work with the
machine.
4. Theoperatoristoensurethatthesafetyanddangernoticationsonthemachineareobserved
and that the signs are kept in a legible state.
5. Do not work without goggles.
6. Wearclosettingclothingand,ifyouhavelonghair,wearahairnet.Donotwearloosettingor
loose items (ties, shirt sleeves, jewellery etc.).
7. Gloves may not be worn.
8. Intheeventofanemissionnoiselevelasof80dB(A)attheworkplace,eardefendersmustbe
worn.
9. The machine may not operate without supervision.
10. Secureyourmachineinsuchawaythatitcannotbeswitchedonbychildren.Personswhohave
not been trained may not operate the machine.
11. Beforeusingthemachine,makesureitisingoodworkingcondition.Payspecialattentiontoany
damagetothegroundedplugortheelectricalconnections.Neveroperatethemachinewitha
defective, crushed or exposed cable.
12. Plugthegroundedplugintoasuitablesocketforthemachine.Thecableforthemachinemay
onlybeconnectedtoasafetysocketoraconnectionbox.Havethesafetysocketorconnection
box checked by an electrical specialist before hand.
13. The safety socket or connection box must be close enough to the machine that the power cable
is not under strain.
14. When carrying out maintenance and cleaning work, the machine must be switched off and the
grounded plug pulled out.
15. Set-upworkisonlytobecarriedoutwiththemachineswitchedoff.
16. Do not reach into the operating machine.
17. Always switch the machine off when you are not using it.
18. Remain with the machine until it has come to a standstill.