WABECO D4000 E User manual

Operating instructions
Universal Mechanic Lathes
D4000 E
CC-D4000 E
Walter Blombach GmbH
Tool and Machine Factory
D-42899 Remscheid - Am Blaffertsberg 13 - Phone.: [phone] - Fax: [phone] – 40 - E-Mail: [e-mail]
D-54673 Neuerburg - WABECO Str. 1-10 - Phone.: [phone] - Fax: [phone] - E-Mail: [e-mail]
www.wabeco-remscheid.de

2
Index
EC – Conformity Declaration 4
1. Technical Data 6
2. Drawing and list of parts 7
2.1 Lubricating plan 7
2.2 Arrangement of take-up gears for a 1 mm thread pitch (slope) 8
2.3 Diagram for reading off speed 9
2.4 Position of tumbler gear when cutting LH thread 10
2.5 Position of take-up gears for automatic feed 11
2.6 Operating elements 12
2.7 Headstock with gear and tumbler gear 14
2.7.1 Headstock 14
2.7.2 Gear 14
2.7.3 Tumber gear 14
2.8 Bed with leading spindle drive and take-up gear cutter 16
2.8.1 Bed with leading spindle drive 16
2.8.2 Take-up gear cutter 16
2.9 CNC control drive Z-axis 18
2.10 Tool carriage 20
2.10.1 Saddle apron with cross slide 20
2.10.2 Top slide 21
2.11 CNC control drive X-axis 23
2.12 Headstock 25
2.13 Motor frame 27
3. Circuit diagram 29
4. Delivery and installation 30
5. Conditions for best working results 31
6. Starting-up and maintenance 31
6.1 Maintenance 31
6.2 Starting-up 31
6.3 Lubrication of the machine 32
6.4 Guidelines for the periodical maintenance of the machine 32
7. Safety instructions 32
8. Description of the machine 33
8.1 Labelling 33
9. Description of modules 34
9.1 Structural features 34
9.2 Spindle head 34
9.2.1 Main spindle 34
9.2.2 Electrical parts 35
9.2.3 Change of speed 35

3
Index
9.2.4 Speed transmission from main spindle to leadscrew 35
9.2.5 Tumbler wheel adjustment 36
9.2.6 Protective cover for chuck 36
9.3 Bed with leadscrew drive 36
9.3.1 Overload coupling 36
9.3.2 Setting the bearing play on the leadscrew 36
9.4 Tooling carriages 37
9.4.1 Cross slide 37
9.4.2 Top slide 37
9.5 Tailstock 38
10. Applications 39
10.1 Longitudinal and transverse turning 39
10.2 Thread cutting and automatic feed 40
10.2.1 Thread cutting 40
10.2.2 Application of change gears 41
10.2.3 Altering the feeds or thread pitches 42
10.2.4 LH thread 43
11. Three-jaw chuck and four-jaw chuck 44
12. Tool holder with conical sleeve 44
13. Square turret head 45

4
EC – Conformity Declaration
In the name of the manufacturer
Walter Blombach GmbH
Tool and Machine Factory
based in Remscheid and Neuerburg
D-42871 Remscheid - Postfach 12 01 61 - Phone: [phone] - Fax: [phone] - 40
D-54673 Neuerburg - WABECO Str. 1-10 - Phone: [phone] - Fax: [phone]
We hereby declare that the universal lathes specified below
Universal mechanic lathe Typ:
D4000E
meet the following regulation requirements for standard serie production
- EC directive for machines EEC 91/68 and 89/392
- EC low voltage directive 72/23/EEC
In order to meet / implement the requirements of the above mentioned directives, the following appli-
cable and previously published standards have been adhered to
EN 292-1
EN 292-2
EN292-2 Enclosure I
EN 294
EN 349
EN 418
EN 60204-1
D-54673 Neuerburg
________________________________
City
Signature

5
Outlay
Dear customer!
Congratulations on choosing the WABECO Universal Lathe. We have taken great care in its
manufacture and we have given it a thorough quality control test. These operating instructions are
to help you to work with it safely and properly.
After unpacking the machine please check to see if any kind of damage has occurred during trans-
portation. Any complaints must be made immediately. Complaints made at a later date cannot be
accepted.
If you have any questions or need any spare parts, please quote the machine number lo-
cated on the front of the motor).
Wir können Ihnen wahlweise unsere Bedienungsanleitungen und Prospekte
in englischer und französischer Sprache kostenlos zusenden.
We are able to send you free of charge our Operating Instructions and leaflets
in French and/or English translation.
Nous avons la possibilité de vous donner nos Instructions de Service et pros-
pectus aussi en traduction francaise et/ou anglaise, sans frais.

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1. Technical Data
Working range
Centre distance.......................................................... 350 mm
Centre height.............................................................. 100 mm
Largest turning diameter over bed.............................. 200 mm
Largest turning diameter over slide............................ 120 mm
Work spindle
Drive output................................................................ 1,4 Kw, 220V, 50Hz
Infinetely variable spindle speed................................. 45 – 2300
Spindle bore............................................................... 20 mm
Cone in spindle nose Cone 3
Cross table
Cross table range of displacement............................. 100 mm
Turning carriage´s range of displacement.................. 50 mm
Turning carriage´s range of displacement.................. 360°
Max. height of turning tools ........................................ 16 mm
Guideways
Longitudinal support................................................... Dovetail guide and adjustment rails
Cross support............................................................. Dovetail guide and adjustment rails
Chips and dirt stripper ................................................ Protection of the guides
Tailstock
Tail spindle´s range of displacement.......................... 45 mm
Tail spindle´s hole bore .............................................. Cone 2
Lateral displacement of the tailstock
to both sides............................................................... ± 10 mm
Screw cutting attachment
Advance..................................................................... 0,085 and 0,16 mm/min
Thread pitch ...............................................................
- metric....................................................................... 0,4 - 3,0 mm
- inch .......................................................................... 10 - 32 thead per inch
Noise values according DIN 45635 - part 1
Emission data
No-load running LpA = 63 dB(A)
Load running LpA = 67 dB(A)
- Subject to technical alterations -

7
2. Drawing and list of parts
2.1 Lubricating plan
1
all 8 working hours
2
all 8 working hours
2. Drawing and list of parts

8
2.2 Arrangement of take-up gears for a 1 mm thread pitch (slope) (LH thread)
2. Drawing and list of parts

9
2.3 Diagram for reading off speed
4000
3000
2000
1000
800
600
400
200
100
80
60
40
20
10
120
246810 20 40 60 80 100 160 200
V
m/min
2500
1600
1250
800
500
250
mm
n 1/min
Diagram
I II
0% 75 370
10% 80 380
20% 105 500
30% 170 850
40% 250 1250
50% 300 1500
60% 340 1700
70% 385 1950
80% 440 2200
90% 460 2300
100% 460 2300
2. Drawing and list of parts

10
2.4 Position of tumbler gear when cutting LH thread
2. Drawing and list of parts
2.5 Position of take-up gears for automatic feed
Tumbler wheel
Clamping
screw