WABECO D2000E User manual

Operating instructions
Universal Lathes
D2000 E
D2400 E D3000 E
Walter Blombach GmbH
Tool and Machine Factory
D-42899 Remscheid Am Blaffertsberg 13 Phone: [phone] Fax: [phone] E-Mail: [email protected]
D-54673 Neuerburg WABECO Str. 1-10 Phone: [phone] Fax: [phone] E-Mail: [email protected]
www.wabeco-remscheid.de

2
Index
EC-Conformity Declaration 4
1. Product range 6
1.1 Universal Lathe D2000 E 6
1.2 Universal Lathe D2400 E 7
1.3 Universal Lathe D3000 E 8
2. Drawings and list of parts 9
2.1 Headstock 9
2.2 Support with motor and cover for D2400 E, D3000 E 10
2.3 Leading spindle drive for D2000 E, D2400 E 12
2.4 Leading spindle drive for D3000 E 14
2.5 Antrieb mit Vorgelege zu D2000 W 16
2.6 Cross table 18
2.7 Tailstock 20
2.8 Rear support with guide rods 21
3. Circuit diagram 22
3.1 Circuit diagram for D2000 E, D2400 E 22
3.2 Circuit diagram for D3000 E 23
4. Delivery and installation 24
5. Starting-up and maintenance 25
6. Overload protection 25
7. Safety devices and recommendations 26
8. Startup and Maintenance 27
8.1 Electrical equipment 27
8.2 Startup 27
8.3 Maintenance 28
8.4 Lubrication 29
8.5 Initial cleaning of the machine 29
8.6 Spindle head 30
8.7 Compound rest 31
8.8 Tailstock 29
9. Speed regulation 32
9.1 Speed election 32
9.1.1 Speed setting for working with aluminium 32
9.1.2 Speed setting for working with steel 32
9.1.3 Speed setting for working with Brass, Copper 33
9.2 Changing of speed 33
10. Applications 34
10.1 Longitudinal and transverse turning 34
10.2 Thread cutting and automatic feed 35

3
Index
10.2.1 General note 36
10.2.2 Application of change gears 36
10.2.3 Altering the feeds or thread pitches 37
10.2.4 Changing of feeds or thread pitche D3000 E 39
11. Pair of toothed wheels for left-hand thread 40
12. Angle plate with milling table 41
13. Three jaw-chuck and four jaw-chuck 42
14. Tool holder with conical sleeve 42
15. Steady and follow rest 43
16. Square turret head 43
17. Hand tool rest for turning wood 44
18. Wood turning lathe centre 44
19. Unit for lubrication coolant 45
20. Declaration of noise levels in accordance with DIN EN 24871 46
(German Industrial Standard)
21. Disposal of the lathe 46

4
EC – Conformity Declaration
In the name of the manufacturer
Walter Blombach GmbH
Tool and Machine Factory
based in Remscheid and Neuerburg
D-42871 Remscheid Postfach 12 01 61 Phone: [phone] Fax: [phone]
D-54673 Neuerburg WABECO Str. 1-10 Phone: [phone] Fax: [phone]
We hereby declare that the universal milling and drilling machines specified below
Universal Lathes Typ:
D2000E – D2400 E – D3000 E
meet the following regulation requirements for standard serie production
- EC directive for machines EWG 91/68 and 89/392
- EC low voltage directive 73/23/EWG
In order to meet / implement the requirements of the above mentioned directives, the following
applicable and previously published standards have been adhered to:
EN 292-1
EN 292-2
EN292-2 Enclosure I
EN 294
EN 349
EN 418
EN 60204
D-54673 Neuerburg
________________________________
City
Signature

5
Outlay
Dear customer!
Congratulations on choosing the WABECO Universal Lathe. We have taken great care in its
manufacture and we have given it a thorough quality control test. These operating instructions are
to help you to work with it safely and properly.
After unpacking the machine please check to see if any kind of damage has occurred during
transportation. Any complaints must be made immediately. Complaints made at a later date
cannot be accepted.
If you have any questions or need any spare parts, please quote the machine number
located on the front of the motor.
Wir können Ihnen wahlweise unsere Bedienungsanleitungen und Prospekte in englischer und
französischer Sprache kostenlos zusenden.
We are able to send you free of charge our Operating Instructions and leaflets in French
and/or English translation.
Nous avons la possibilité de vous donner nos Instructions de Service et prospectus aussi en
traduction francaise et/ou anglaise, sans frais.

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1 . Technical Data
1.1 Universal Lathe D2000 E
Working range
Centre distance.......................................................... 350 mm
Centre height.............................................................. 110 mm
Work spindle
Power......................................................................... 1,4 kW, 230 V, 50 Hz
Spindle speed infinetely variable................................ 30 – 2300 r.p.m.
Spindle bore............................................................... 20 mm optional 30 mm
Taper in spindle nose................................................. MT3 – only for spindle bore 20 mm
Cross table
diameter of chuck work above cross slide rest..........
126 mm
Travel of cross slide ................................................... 110 mm
Travel of longitudinal slide 58 mm
Swivel range of the upper slide rest........................... 360°
Height of turning tools max. ....................................... 20 mm
Guideways
Longitudinal support................................................... ground guiding bars
Cross support................................................................ adjustable dovetail guide
Stripping rings ............................................................... protection of the guides
Length of guides............................................................ 575 mm
Width of guides.............................................................. 130 mm
diameter of chuck work, measured above the guiding
bars ...............................................................................
220 mm
Tail stock
Tail spindle´s range of displacement ............................ 65 mm
Tail spindle´s hole bore................................................. cone2
lateral displacement of the tailstock to both sides ........ ±10 mm
Advance
Automatic advance........................................................ 0,085mm/r.p.m. optional 0,16
Screw cutting attachment - optional
- metric thread........................................................... 0,4 - 4,0 mm
- inch thread .............................................................. 10 - 32 thread per inch (TPI)
Noise values according DIN 45635 - part 1
Emission data:
no-load running LpA = 63 dB(A)
load running LpA = 67 dB(A)
- Subject to technical alterations -

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1 . Technical Data
1.2 Universal Lathe D2400 E
Working range
Centre distance............................................................. 500 mm
Centre height................................................................. 110 mm
Work spindle
Main drive...................................................................... electronic adjustable motor
Power............................................................................ 1,4 Kw, 230V, 50 Hz
Spindle speed infinetely variable................................... 30 – 2300 r.p.m.
Spindle bore.................................................................. 20 mm optional 30 mm
Taper in spindle nose................................................. MT3 – only for spindle bore 20 mm
Cross table
diameter of chuck work above cross slide rest.............
126 mm
cross table range of displacement................................ 110 mm
turning carriage´s range of displacement...................... 58 mm
swivel-feature of the upper slide rest............................ 360°
Height of turning tools max. .......................................... 20 mm
Guideways
Longitudinal support...................................................... ground guiding bars
Cross support................................................................ adjustable dovetail guide
Stripping rings ............................................................... protection of the guides
Length of guides............................................................ 740 mm
Width of guides.............................................................. 130 mm
Ø of guides.................................................................... 30 mm
diameter of chuck work, measured above the guiding
bars ............................................................................... 220 mm
Tailstock
Tail spindle´s range of displacement ............................ 65 mm
Tail spindle´s hole bore................................................. cone2
lateral displacement of the tailstock to both sides ........ ±10 mm
Advance
Automatic feed .............................................................. 0,085 mm/r.p.m. Optional 0,16
Screw-cutting attachment Optional
- metric thread........................................................... 0,4 - 4,0 mm
- inch thread .............................................................. 10 - 32 thread per inch (TPI)
Noise values according DIN 45635 - part 1
Emission data:
no-load running LpA = 63 dB(A)
load running LpA = 67 dB(A)
- Subject to technical alterations -

8
1 . Technical Data
1.3 Universal Lathe D3000 E
Working range
Centre distance............................................................. 500 mm
Centre height................................................................. 110 mm
Work spindle
Main drive...................................................................... electronic adjustable motor
Power............................................................................ 1,4 Kw, 230V, 50 Hz
Spindle speed infinetely variable................................... 30 - 2300 r.p.m.
Spindle bore.................................................................. 20 mm Optional 30 mm
Taper in spindle nose................................................. MT3 – only for spindle bore 20 mm
Advance
Automatic advance........................................................ 0 - 250
Cross table
diameter of chuck work above cross slide rest.............
126 mm
cross table range of displacement................................ 100 mm
turning carriage´s range of displacement...................... 58 mm
swivel-feature of the upper slide rest............................ 360°
Height of turning tools max. .......................................... 20 mm
Guideways
Longitudinal support...................................................... ground guiding bars
Cross support................................................................ adjustable dovetail guide
Stripping rings ............................................................... protection of the guides
Length of guides............................................................ 740 mm
Width of guides.............................................................. 130 mm
Ø of guides.................................................................... 30 mm
diameter of chuck work, measured above the guiding
bars ...............................................................................
220 mm
Tailstock
Tail spindle´s range of displacement ............................ 65 mm
Tail spindle´s hole bore................................................. cone2
lateral displacement of the tailstock to both sides ........ ±10 mm
Advance
Automatic advance........................................................ 0-250 mm/min
Screw cutting attachment
metric thread ..........................................................................
0,4 - 3,0 mm
inch thread..............................................................................
10 - 32 thread per inch
Noise values according DIN 45635 - part 1
Emission data:
no-load running LpA = 63 dB(A)
load running LpA = 67 dB(A)
- Subject to technical alterations -

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2. Drawings and list of parts
2.1 Headstock for D2000 E, D2400 E and D3000 E
Part-No. Order-No. Designation
11 10200011
Headstock
1124 10201124 Bronze bushing
1128 10201128 Bronze bushing
111 10200111
Spindle with flange
1118 10201118 Bearing cap
11181 10211181 Hexagon socket screw
11121 10211121 Feather key
1115 10201115 Spacer sleeve
1116 10201116 Tapered roller bearing
11141 10211141 Starter pulley
1114 10201114 Toothed belt pulley
1113 10201113 Spacer sleeve
1112 10101112 Belt pulley for Universal Lathe D2000
1112 10201112 Belt pulley for Universal Lathe D2400 E
1111 10201111 Regulating nut
128 10200128
Plexiglass cover
1281 10201281 Adjusting ring
1282 10201282 Shaft
1283 10201283 Eccentric
1284 10201284 Stop
1285 10201285 Bracket
1286 10201286 Angle piece
1287 10201287 Hexagon bolt with nut
1288 10201288 Pressure spring
1289 10201289 Lock washer
1290 10201290 Pin

10
2. Drawings and list of parts
2.2 Support with motor and protective cover for D2400 E and D3000 E
Part-No. Order-No. Designation
125 10200125 Cover
1251 10201251 Stud bolt + radial nut
1252 10201252 Support
1253 10201253 Potentiometer
1254 10201254 Master switch with undervoltage release
1255 10201255 Switch right/left
1256 10201256 Motor
1260 10201260 Limit switch, protective cover
1258 10201258 Circuit board
1257 10201257 Motor cover
1259 10201259 Screws
10201200 Collecting reservoir for chips