WABECO D2000E User manual

Operating instructions
Universal Lathes
D2000 E
D2400 E D3000 E
Walter Blombach GmbH
Tool and Machine Factory
D-42899 Remscheid Am Blaffertsberg 13 Phone: [phone] Fax: [phone] E-Mail: [email protected]
D-54673 Neuerburg WABECO Str. 1-10 Phone: [phone] Fax: [phone] E-Mail: [email protected]
www.wabeco-remscheid.de

2
Index
EC-Conformity Declaration 4
1. Product range 6
1.1 Universal Lathe D2000 E 6
1.2 Universal Lathe D2400 E 7
1.3 Universal Lathe D3000 E 8
2. Drawings and list of parts 9
2.1 Headstock 9
2.2 Support with motor and cover for D2400 E, D3000 E 10
2.3 Leading spindle drive for D2000 E, D2400 E 12
2.4 Leading spindle drive for D3000 E 14
2.5 Antrieb mit Vorgelege zu D2000 W 16
2.6 Cross table 18
2.7 Tailstock 20
2.8 Rear support with guide rods 21
3. Circuit diagram 22
3.1 Circuit diagram for D2000 E, D2400 E 22
3.2 Circuit diagram for D3000 E 23
4. Delivery and installation 24
5. Starting-up and maintenance 25
6. Overload protection 25
7. Safety devices and recommendations 26
8. Startup and Maintenance 27
8.1 Electrical equipment 27
8.2 Startup 27
8.3 Maintenance 28
8.4 Lubrication 29
8.5 Initial cleaning of the machine 29
8.6 Spindle head 30
8.7 Compound rest 31
8.8 Tailstock 29
9. Speed regulation 32
9.1 Speed election 32
9.1.1 Speed setting for working with aluminium 32
9.1.2 Speed setting for working with steel 32
9.1.3 Speed setting for working with Brass, Copper 33
9.2 Changing of speed 33
10. Applications 34
10.1 Longitudinal and transverse turning 34
10.2 Thread cutting and automatic feed 35

3
Index
10.2.1 General note 36
10.2.2 Application of change gears 36
10.2.3 Altering the feeds or thread pitches 37
10.2.4 Changing of feeds or thread pitche D3000 E 39
11. Pair of toothed wheels for left-hand thread 40
12. Angle plate with milling table 41
13. Three jaw-chuck and four jaw-chuck 42
14. Tool holder with conical sleeve 42
15. Steady and follow rest 43
16. Square turret head 43
17. Hand tool rest for turning wood 44
18. Wood turning lathe centre 44
19. Unit for lubrication coolant 45
20. Declaration of noise levels in accordance with DIN EN 24871 46
(German Industrial Standard)
21. Disposal of the lathe 46

4
EC – Conformity Declaration
In the name of the manufacturer
Walter Blombach GmbH
Tool and Machine Factory
based in Remscheid and Neuerburg
D-42871 Remscheid Postfach 12 01 61 Phone: [phone] Fax: [phone]
D-54673 Neuerburg WABECO Str. 1-10 Phone: [phone] Fax: [phone]
We hereby declare that the universal milling and drilling machines specified below
Universal Lathes Typ:
D2000E – D2400 E – D3000 E
meet the following regulation requirements for standard serie production
- EC directive for machines EWG 91/68 and 89/392
- EC low voltage directive 73/23/EWG
In order to meet / implement the requirements of the above mentioned directives, the following
applicable and previously published standards have been adhered to:
EN 292-1
EN 292-2
EN292-2 Enclosure I
EN 294
EN 349
EN 418
EN 60204
D-54673 Neuerburg
________________________________
City
Signature

5
Outlay
Dear customer!
Congratulations on choosing the WABECO Universal Lathe. We have taken great care in its
manufacture and we have given it a thorough quality control test. These operating instructions are
to help you to work with it safely and properly.
After unpacking the machine please check to see if any kind of damage has occurred during
transportation. Any complaints must be made immediately. Complaints made at a later date
cannot be accepted.
If you have any questions or need any spare parts, please quote the machine number
located on the front of the motor.
Wir können Ihnen wahlweise unsere Bedienungsanleitungen und Prospekte in englischer und
französischer Sprache kostenlos zusenden.
We are able to send you free of charge our Operating Instructions and leaflets in French
and/or English translation.
Nous avons la possibilité de vous donner nos Instructions de Service et prospectus aussi en
traduction francaise et/ou anglaise, sans frais.

6
1 . Technical Data
1.1 Universal Lathe D2000 E
Working range
Centre distance.......................................................... 350 mm
Centre height.............................................................. 110 mm
Work spindle
Power......................................................................... 1,4 kW, 230 V, 50 Hz
Spindle speed infinetely variable................................ 30 – 2300 r.p.m.
Spindle bore............................................................... 20 mm optional 30 mm
Taper in spindle nose................................................. MT3 – only for spindle bore 20 mm
Cross table
diameter of chuck work above cross slide rest..........
126 mm
Travel of cross slide ................................................... 110 mm
Travel of longitudinal slide 58 mm
Swivel range of the upper slide rest........................... 360°
Height of turning tools max. ....................................... 20 mm
Guideways
Longitudinal support................................................... ground guiding bars
Cross support................................................................ adjustable dovetail guide
Stripping rings ............................................................... protection of the guides
Length of guides............................................................ 575 mm
Width of guides.............................................................. 130 mm
diameter of chuck work, measured above the guiding
bars ...............................................................................
220 mm
Tail stock
Tail spindle´s range of displacement ............................ 65 mm
Tail spindle´s hole bore................................................. cone2
lateral displacement of the tailstock to both sides ........ ±10 mm
Advance
Automatic advance........................................................ 0,085mm/r.p.m. optional 0,16
Screw cutting attachment - optional
- metric thread........................................................... 0,4 - 4,0 mm
- inch thread .............................................................. 10 - 32 thread per inch (TPI)
Noise values according DIN 45635 - part 1
Emission data:
no-load running LpA = 63 dB(A)
load running LpA = 67 dB(A)
- Subject to technical alterations -

7
1 . Technical Data
1.2 Universal Lathe D2400 E
Working range
Centre distance............................................................. 500 mm
Centre height................................................................. 110 mm
Work spindle
Main drive...................................................................... electronic adjustable motor
Power............................................................................ 1,4 Kw, 230V, 50 Hz
Spindle speed infinetely variable................................... 30 – 2300 r.p.m.
Spindle bore.................................................................. 20 mm optional 30 mm
Taper in spindle nose................................................. MT3 – only for spindle bore 20 mm
Cross table
diameter of chuck work above cross slide rest.............
126 mm
cross table range of displacement................................ 110 mm
turning carriage´s range of displacement...................... 58 mm
swivel-feature of the upper slide rest............................ 360°
Height of turning tools max. .......................................... 20 mm
Guideways
Longitudinal support...................................................... ground guiding bars
Cross support................................................................ adjustable dovetail guide
Stripping rings ............................................................... protection of the guides
Length of guides............................................................ 740 mm
Width of guides.............................................................. 130 mm
Ø of guides.................................................................... 30 mm
diameter of chuck work, measured above the guiding
bars ............................................................................... 220 mm
Tailstock
Tail spindle´s range of displacement ............................ 65 mm
Tail spindle´s hole bore................................................. cone2
lateral displacement of the tailstock to both sides ........ ±10 mm
Advance
Automatic feed .............................................................. 0,085 mm/r.p.m. Optional 0,16
Screw-cutting attachment Optional
- metric thread........................................................... 0,4 - 4,0 mm
- inch thread .............................................................. 10 - 32 thread per inch (TPI)
Noise values according DIN 45635 - part 1
Emission data:
no-load running LpA = 63 dB(A)
load running LpA = 67 dB(A)
- Subject to technical alterations -

8
1 . Technical Data
1.3 Universal Lathe D3000 E
Working range
Centre distance............................................................. 500 mm
Centre height................................................................. 110 mm
Work spindle
Main drive...................................................................... electronic adjustable motor
Power............................................................................ 1,4 Kw, 230V, 50 Hz
Spindle speed infinetely variable................................... 30 - 2300 r.p.m.
Spindle bore.................................................................. 20 mm Optional 30 mm
Taper in spindle nose................................................. MT3 – only for spindle bore 20 mm
Advance
Automatic advance........................................................ 0 - 250
Cross table
diameter of chuck work above cross slide rest.............
126 mm
cross table range of displacement................................ 100 mm
turning carriage´s range of displacement...................... 58 mm
swivel-feature of the upper slide rest............................ 360°
Height of turning tools max. .......................................... 20 mm
Guideways
Longitudinal support...................................................... ground guiding bars
Cross support................................................................ adjustable dovetail guide
Stripping rings ............................................................... protection of the guides
Length of guides............................................................ 740 mm
Width of guides.............................................................. 130 mm
Ø of guides.................................................................... 30 mm
diameter of chuck work, measured above the guiding
bars ...............................................................................
220 mm
Tailstock
Tail spindle´s range of displacement ............................ 65 mm
Tail spindle´s hole bore................................................. cone2
lateral displacement of the tailstock to both sides ........ ±10 mm
Advance
Automatic advance........................................................ 0-250 mm/min
Screw cutting attachment
metric thread ..........................................................................
0,4 - 3,0 mm
inch thread..............................................................................
10 - 32 thread per inch
Noise values according DIN 45635 - part 1
Emission data:
no-load running LpA = 63 dB(A)
load running LpA = 67 dB(A)
- Subject to technical alterations -

9
2. Drawings and list of parts
2.1 Headstock for D2000 E, D2400 E and D3000 E
Part-No. Order-No. Designation
11 10200011
Headstock
1124 10201124 Bronze bushing
1128 10201128 Bronze bushing
111 10200111
Spindle with flange
1118 10201118 Bearing cap
11181 10211181 Hexagon socket screw
11121 10211121 Feather key
1115 10201115 Spacer sleeve
1116 10201116 Tapered roller bearing
11141 10211141 Starter pulley
1114 10201114 Toothed belt pulley
1113 10201113 Spacer sleeve
1112 10101112 Belt pulley for Universal Lathe D2000
1112 10201112 Belt pulley for Universal Lathe D2400 E
1111 10201111 Regulating nut
128 10200128
Plexiglass cover
1281 10201281 Adjusting ring
1282 10201282 Shaft
1283 10201283 Eccentric
1284 10201284 Stop
1285 10201285 Bracket
1286 10201286 Angle piece
1287 10201287 Hexagon bolt with nut
1288 10201288 Pressure spring
1289 10201289 Lock washer
1290 10201290 Pin

10
2. Drawings and list of parts
2.2 Support with motor and protective cover for D2400 E and D3000 E
Part-No. Order-No. Designation
125 10200125 Cover
1251 10201251 Stud bolt + radial nut
1252 10201252 Support
1253 10201253 Potentiometer
1254 10201254 Master switch with undervoltage release
1255 10201255 Switch right/left
1256 10201256 Motor
1260 10201260 Limit switch, protective cover
1258 10201258 Circuit board
1257 10201257 Motor cover
1259 10201259 Screws
10201200 Collecting reservoir for chips

11
2. Drawings and list of parts
2.2 Support with motor and protective cover for D2400 E and D3000 E

12
2. Drawings and list of parts
2.3 Leading spindle drive for D2000 E and D2400 E
Part-No. Order-No. Designation
1119 10201119 Lubricating nipple
1145 10201145 Toothed belt Z 120 XL037
1146 10201146 Toothed belt Z 140 XL037
1147 10201147 Hexagon socket screw + washer
1149 10201149 Quadrant holder
11491 10211491 Hexagon socket screw + washer
1261 10201261 Clamping piece
126111 102126111 Feather key
12611 10212611 Axis
126112 102126112 Ball bearing
126113 102126113 Spacer sleeve
126114 102126114 Drive belt with belt pulley
126115 102126115 Drive belt with belt pulley
126118 102126118 Drive belt J 8-559 suitable for Universal Lathe D2400 E
126116 102126116 Washer
126117 102126117 Stop nut
12612 10212612 Spindle guide, complete
112 10200112 Feed spindle
11212 10211212 Feather key
11213 10211213 Bushing
11214 10211214 Toothed belt pulley
1122 10201122 Washer
1123 10201123 Nut
1125 10201125 Adjusting ring
1126 10201126 Pressure spring
1127 10201127 Coupling
1131 10201131 Eccentric shaft, complete
11311 10211311 Stud bolt + nut
11315 10211315 Ball bearing
114 10200114 Change gear quadrant
1141 10201141 Hexagon bolt
11411 10211411 Bronze bushing
11215 10211215 Nut
114114 102114114 Toothed belt pulley Z 14
1142 10201142 Washer
1143 10201143 Washer
114816 102114816 Change gear Z16 (without picture) optional
114818 102114818 Change gear Z18 (without picture) optional
114820 102114820 Change gear Z20 (without picture) optional
114822 102114822 Change gear Z22 (without picture) optional
114824 102114824 Change gear Z24 (without picture) optional
114828 102114828 Change gear Z28 (without picture) optional
114832 102114832 Change gear Z32 (without picture) optional
114834 102114834 Change gear Z34 (without picture) optional
114836 102114836 Change gear Z36 (without picture) optional
114840 102114840 Change gear Z40 (without picture) optional
10201100 Belt set compl. 5 pieces for Lathe D2400 E
consists of:
Part-No. 1145 (2x)
Part-No. 1146 (1x)
Part-No. 126118 (2x)
10201101 Change gears 1 set 10 pieces Z16 - Z40

13
2. Drawings and list of parts
2.3 Leading spindle drive for D2000 E and D2400 E

14
2. Drawings and list of parts
2.4 Leading spindle drive for D3000 E
Part-No. Order-No. Designation
1 10300001 D.c. Motor
2 10300002 Toothed belt
3 10300003 Toothed belt pulley
4 10300004 Motor bearing
5 10300005 3 screws
6 10300006 Bracket
7 10300007 2 scres
8 10300008 2 adjusting nuts
9 10300009 Pressure ring
10 10300010 Bushing
11 10300011 2 thrust bearing
12 10300012 Run-on-ring
13 10300013 2 screws
14 10300014 Needle bearing
15 10300015 Distance ring
16 10300016 Needle bearing
17 10300017 Toothed belt pulley
18 10300018 Clutch disk
19 10300019 Handle
20 10300020 Operating pin
21 10300021 Threadcutting coupling

15
2. Drawings and list of parts
2.4 Leading spindle drive for D3000 E
1
2
3
4
5
7
6
21
20
19
18
17
16
15
14
13
12
11
10
9
8

16
2. Drawings and list of parts
2.5 Leading spindel drive with gear motor for D2000 E
Part-No. Order-No. Designation
1152 10101152 Support
119 10100119
with A.C. motor
119 10101120
with rotary current motor
11912 10111912 Bearing plate
116 10100116
Mounting support of quadrant
1161 10101161 Hexagon socket screw
11471 10111471 Washer
114114 102114114 Toothed belt pulley Z 14
11823 10111823 Toothed belt
11914 10111914 Drive belt J 610
11911 10111911 Screw with washer
1173 10101173 Bearing plate
11811 10111811 Nut and washer
11712 10111712 Adjusting rod
1171 10101171 Axle
1128 10101128 Ball bearing
11722 10111722 Roller
11721 10111721 Retaining ring
1181 10101181 Axle
11824 10111824 Retaining ring
11822 10111822 Toothed belt pulley
182 10100182
Belt pulley
11821 10111821 Feather key
11825 10111825 Retaining ring

17
2. Drawings and list of parts
2.5 Leading spindle drive with gear motor for D2000 E

18
2. Drawings and list of parts
2.6 Cross table
Part-No. Order No. Designation
311 10200311 Lower part of cross slide
3111 10203111 Nut holder
31111 10231111 Bolts + washers
31112 10231112 Bronze nut
3112 10203112 Bronze nut
3113 10203113 Shim
31131 10231131 Clamping bolt
3114 10203114 Wiper ring
3115 10203115 Lubricating nipple
312 10200312 Upper part of cross-slide
3121 10203121 Spindle bearing compl. with graduated ring
31211 10231211 Spindle
31212 10231212 Ball-ended crank
1141 102W1141 Hexagon socket
3122 10203122 Threaded pin + plain nut
3124 10203124 Threaded pin with thrust piece
3125 10203125 Readjusting gib
321 10200321 Lower part of turning carriage
322 10200322 Upper part of turning carriage
3221 10203221 Spindle bearing compl. with graduated ring
32211 10232211 Spindle for turning carriage
32212 10232212 Ball-ended crank
3222 10203222 Readjusting gib
3223 10203223 Stud bolt
32231 10232231 Clamping plate
32232 10232232 Hexagon bolt
32233 10232233 Pressure spring
32234 10232234 Thick nut
10200300 Longitudinal support compl.
Parts-No. 321 - 3112 - 3122 - 32211 - 32212 - 1141 - 3221 - 3222 - 322
- 3223 - 32232 - 32233 - 32231 - 32234
10200301 Transversal support compl.
Parts-No. 3124 - 31131 - 3112 - 3114 - 3115 - 31112 - 3111 - 31111 -
3122 - 312 - 3125 - 311 - 3113 - 31211 - 3121 - 31212 - 1141
10200302 Cross table compl
10200303 Spindle compl. with transversal support
Parts-No. 3121 - 31212 – 31211
10200304 Spindle compl. with longitudinal support
Parts-No. 3221 - 32211 – 32212

19
2. Drawings and list of parts
2.6 Cross table

20
2. Drawings and list of parts
2.7 Tailstock
Part-No. Order-No. Designation
41 10200041 Lower part of tailstock
411 10200411
Shim
412 10200412
Capstan with stud bolt
414 10200414
Washer
415 10200415
Hexagon nut
42 10200042
Upper part of tailstock
421 10200421
Quill
422 10200422
Flange
1151 10201151 Hexagon socket screw
423 10200423
Spindle
4231 10204231 Adjusting ring
4234 10204234 Spring washer
4233 10204233 Washer
31212 10231212 Ball-ended crank
424 10200424
Hexagon bolt with washer
4251 10204251 Capstan with clamping bolt
42511 10242511 Insert
4141 10204141 Insert
4252 10204252 Feather key
119 10200119
Lubricating nipple
10200400
Tailstock compl. without lathe center