WABECO F1200 high speed User manual

Operating instructions
Milling machines
CNC milling machines
with dovetail guides
F1200 F1200 hs F1210 F1210 hs
F1200-C F1200-C hs F1210-C F1210-C hs
CC-F1200 CC-F1200 hs CC-F1210 CC-F1210 hs

2
Please read before putting into operation for the rst time!
Every person that operates the machine, maintains or repairs it, must have read the operating in-
structions, and in particular, the safety notes prior to putting the machine into operation. Please
store these documents for subsequent use.
Original version in German/translation in English
Status at 06/2018
Dear Customer!
With the purchase of the WABECO machine you have decided in favour of a quality tool. This machine
has been manufactured with the greatest of care and subject to precise quality controls.
These operating instructions are designed to help your to use your new machine safely and correctly.
For this reason, we ask you to read the appropriate notes through attentively and to take care to observe
them.
After unpacking the tool, check whether any transportation damages have occurred. Complaints, wha-
tever their nature, should be communicated immediately. Subsequent claims cannot be recognised.
For all queries and replacement part orders, please always specify the machine number (see type
plate).
Reprinting and reproductions of any kind, even extracts, require the written permission of
WABECO
The transportation and protective packaging is made of the following materials:
■ Corrugatedcard
■ PolystyrenewithoutFreon
■ Polyethylenefoil
■ Timberassingle-usepallet(untreated)
■ Europallet(multipleusepackaging)
Ifyounolongerneedtheitems,oryoudonotwanttoreusethem,disposeoftheseitemsattheofcially
recognised recycling points.
The machine is manufactured in such a way that 98% of the used materials that can be recycled, for
example, steel, cast iron, aluminum and only 2% are chemical materials, e.g. cable sleeves of electrical
cables,PCBs.
Ifyouhaveanydifcultiesindisposingofthesepartsproperly,wewouldbehappytohelp:withprior
agreement we will take back the machine in full and dispose of it. You must, however, cover the costs
of sending it to us.
Disposing of the machine
wabeco-rs.de
WalterBlombachGmbH
42899 Remscheid
AmBlaffertsberg13
Germany
Phone+492191597-0
Fax +492191597-42
E-Mail [email protected]

3
Index
Declaration of conformity 8
F1200 - F1200 hs - F1210 - F1210 hs
Declaration of conformity 9
F1200-C - F1200-C hs - F1210-C - F1210-C hs
Declaration of conformity 10
CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs
1. Important safety notes 11
1.1 Intended use 11
1.2 Improper and incorrect use 11
1.3 Modicationstothemachine 11
1.4 Safety regulations for proper use 11
1.5 Safetyfeatures 14
1.5.1 Forallmillingmachines 14
1.5.2 FormillingmachinesfortheinstallationofaCNCcontrollerand 14
 forCNCmillingmachines
1.5.3 ForCNCmillingmachines 14
1.6 Explanationsofthesymbols 15
2. Delivery and set up 15
2.1 Transporting the machine 16
3. Putting into operation 17
3.1 Forallmillingmachines 17
3.2 ForallCNCmillingmachines 17
3.2.1 Settingupandconnectingthecontrolcomputer 17
4. Specications regarding the machine 18
4.1 Identicationofthemodel 18
4.2 F1200 - F1200 hs 18
4.2 1 Declaration of noise levels 18
4.2.2 Technical data 19
4.2.3 DimensionsofF1200(1.4kW) 20
4.2.4 Dimensions of F1200 hs (2.0 kW) 21
4.3 F1200-C-F1200-Chs 22
4.3.1 Declarationofnoiselevels 22
4.3.2 Technicaldata 23
4.3.3 DimensionsofF1200-C(1.4kW) 24
4.3.4 DimensionsofF1200hs(2.0kW) 25
4.4 CC-F1200 - CC-F1200 hs 26
4.4.1 Declaration of noise levels 26
4.4.2 Technicaldata 27
4.4.3 DimensionsCC-F1200(1.4kW) 28
4.4.4 Dimensions CC-F1200 hs (2.0 kW) 29

4
Index
4.5 F1210-F1210hs 30
4.5.1 Declarationofnoiselevels 30
4.5.2 Technicaldata 31
4.5.3 DimensionsofF1210(1.4kW) 32
4.5.4 DimensionsofF1210hs(2.0kW) 33
4.6 F1210-C-F1210-Chs 34
4.6.1 Declarationofnoiselevels 34
4.6.2 Technicaldata 35
4.6.3 DimensionsofF1210-C(1.4kW) 36
4.6.4 DimensionsofF1210-Chs(2.0kW) 37
4.7 CC-F1210-CC-F1210hs 38
4.7.1 Declarationofnoiselevels 38
4.7.2 Technicaldata 39
4.7.3 DimensionsofCC-F1210(1.4kW) 40
4.7.4 DimensionsofCC-F1210hs(2.0kW) 41
4.8 Revolution setting 42
4.9 Electricalequipment1.4kWmotor 43
4.10 Electricalequipment2.0kWmotor 43
5. Achieving optimum results 43
and avoiding incorrect usage
6. Installation and removal of collets 45
6.1 Installation 45
6.2 Removal 45
7. Fitting and removing the tools 46
8. Swiveling the milling head 48
9. Drill stroke - depth stop 49
10. Feed motions of the X-, Y- and Z-axes 50
11. Adjustment of the spindle nuts with trapezoidal thread spindle 52
11.1 X-andY-axes 52
11.2 Z-axis 53
12. Adjustment of the dovetail guides 54
13. Maintenance 55
14. Lubrication of the machine 55
15. Operational faults and the elimination of such 57
16. Control elements 60
16.1 Milling machines F1200 - F1210 (1.4 kW) 60
16.2 Milling machines F1200 hs - F1210 hs (2.0 kW) 61
16.3 MillingmachinesF1200-C-F1210-C(1.4kW) 62
16.4 MillingmachinesF1200-Chs-F1210-Chs(2.0kW) 63

5
Index
16.5 CNCmillingmachinesCC-F1200-CC-F1210(1.4kW) 64
16.5.1 SwitchcoveronCNCmachinecontrolpanel 65
16.6 CNCmillingmachinesCC-F1200-CC-F1210(2.0kW) 66
16.6.1 SwitchcoveronCNCmachinecontrolpanel 67
17. Drawings and legends 68
17.1 Protectivehood 68
17.2 Electronichoodwith1.4kWmotor 70
17.2.1 F1200-F1210-F1200-C-F1210-C 70
17.2.2 CC-F1200-CC-F1210 72
17.3 Millingmachineheadwith1.4kWmotor 74
17.4 Millingmachineheadwith2.0kWmotor 76
17.5 Z-columnwithverticalslidewithtrapezoidalthreadspindle 80
17.6 SpindleZ-axiswithtrapezoidalthreadspindle 82
17.6.1 F1200-F1200hs-F1210-F1210hs 82
17.6.2 F1200-C-F1200-Chs-F1210-C-F1210-Chs- 84
CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs
17.7 LateraldriveforZ-axiswithtrapezoidalthreadspindle 86
17.8 Cross-slidesupportwithtrapezoidalthreadspindle 88
17.9 SpindleX-axiswithtrapezoidalthreadspindle 90
17.9.1 F1200-F1200hs-F1210-F1210hs 90
17.9.2 F1200-C-F1200-Chs-F1210-C-F1210-Chs- 92
CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs
17.10 SpindleY-axiswithtrapezoidalthreadspindle 94
17.10.1 F1200-F1200hs-F1210-F1210hs 94
17.10.2 F1200-C-F1200-Chs-F1210-C-F1210-Chs- 96
CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs
17.11 Z-columnwithverticalslidewithballscrew 98
17.12 SpindleZ-axiswithballscrew 100
17.12.1 F1200-F1200hs-F1210-F1210hs 100
17.12.2 F1200-C-F1200-Chs-F1210-C-F1210-Chs- 102
CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs
17.13 LateraldriveforZ-axiswithballscrew 104
17.14 Cross-slidesupportwithballscrew 106
17.15 SpindleX-axiswithballscrew 108
17.15.1 F1200-F1200hs-F1210-F1210hs 108
17.15.2 F1200-C-F1200-Chs-F1210-C-F1210-Chs- 110
CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs
17.16 SpindleY-axiswithballscrew 112
17.16.1 F1200-F1200hs-F1210-F1210hs 112
17.16.2 F1200-C-F1200-Chs-F1210-C-F1210-Chs- 114
CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs

6
Index
17.17 LimitswitchforX-axis 116
17.17.1 F1200-C-F1200-Chs-F1210-C-F1210-Chs- 116
CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs
17.18 LimitswitchforY-axis 116
17.18.1 F1200-C-F1200-Chs-F1210-C-F1210-Chs- 116
CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs
17.19 LimitswitchforZ-axis 117
17.19.1 F1200-C-F1200-Chs-F1210-C-F1210-Chs- 117
CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs
17.20 Machinecontrolpanelfor1.4kWmotor 118
17.21 Machinecontrolpanelfor2.0kWmotor 122
17.22 Supportarmformachinecontrolpanel 126
17.23 Industrialmonitorandmembranekeyboard 128
17.23.1 Industrialmonitorandmembranekeyboardfor1.4kWmotor 130
17.23.2 Industrialmonitorandmembranekeyboardfor2.0kWmotor 132
17.24 Supportarmformachinecontrolpanelwithindustrialmonitorand 134
membrane keyboard
18. Circuit diagram 135
18.1 for1.4kWmotor 135
18.2 for1.4kWmotorandmachinesafetycabin 136
18.3 Industrialmonitorandmembranekeyboardfor1.4kWmotor 137
18.4 for2.0kWmotor 138
18.5 for2.0kWmotorandmachinesafetycabin 139
18.6 Industrial monitor and membrane keyboard for 2.0 kW 140
18.7 Steppermotorwithlimitswitch 141
18.8 NC-rotarytable 141
18.9 Legendforcircuitdiagrams 142
19. Coolant unit (optional) 143
19.1 Settingupthecoolantunit 143
19.2 Mountingofthecoolantunittothe 143
machine base cabinet (optional)
19.3 Mountingofthecoolantreturnplate(optional) 144
19.4 Safetyregulationsforthehandlingofcoolinglubricant 145
19.5 Fillingthecoolantunit 145
19.6 OperatingthecoolantunitwithoutCNCcontroller 146
19.7 OperatingthecoolantunitwithCNCcontroller 146
19.8 Positioningthesegmentedcoolanthose 147
19.9 Controllingtheowofcoolantusingthecoolantshut-offvalve 147
19.10 Drawing and legend 148

7
Index
20. Machine safety cabin (optional) 149
20.1 Setting up the machine safety cabin 149
20.2 Mounting of the machine safety cabin to the 149
machine base cabinet (optional)
20.3 Safetyregulationsforthehandlingofcoolinglubricant 150
20.4 Fillingthecoolantunitintegratedinthemachinesafetycabin 150
20.5 OperatingthecoolantunitwithCNCcontroller 150
20.6 Positioningthesegmentedcoolanthose 150
20.7 Controllingtheowofcoolantusingthecoolantshut-offvalve 150
20.8 Drawingandlegend 151
21. Mounting bracket (optional) 152
21.1 Mountingthemountingbrackettothemillingmachine 152
21.2 Insertingthedriveintothemountingbracket 153
21.3 Drawingandlegend 153
22. NC-rotary table (optional) 154
22.1 ClampingofworkpiecesontheNC-rotarytable 154
22.2 Swivelingthewormshaftinandout 154
22.3 SettingtheaxialplayoftheNC-rotarytable 155
22.4 RemovingtheNCdriveunit 156
22.5 Settingtheaxialplayofthewormshaft 157
22.6 Settingtheaxialplayoftheeccentrictappet 157
22.7 Drawingandlegend 158

8
Declaration of conformity
We hereby declare, in the name of the manufacturer
Walter Blombach GmbH
Werkzeug- und Maschinenfabrik
with headquarters in Remscheid und Neuerburg
D-42871Remscheid Postfach120161  Telephone:(02191)597-0 Fax:(02191)597-42
 D-54673Neuerburg WABECOStr.1-10  Telephone:(06564)9697-0 Fax:(06564)9697-25
that the following named
Universal boring and milling machine
Type:
F1200 - F1200 hs
F1210 - F1210 hs
in the serial version, meets the following relevant regulations
- EU Machine Directive 2006/42 EG
- EMC Directive 2014/30/EU
- EU Low Voltage Directive 2014/35/EU
Inordertofull/implementtherequirementsofthedirectivesnamedabove,thealreadypublishedand
applicable standards were drawn upon:
EN ISO 12100:2010
DIN EN 60204-1:2007
DIN EN 13128:2009
Proxyforthecompilationofthetechnicaldocumentationistheoperationalheadoftheabovenamed
manufacturer, Mr Christoph Schneider.
D-54673Neuerburg2018
________________________________
Placeanddateofissue
________________________________
Operational head Christoph Schneider

9
Declaration of conformity
We hereby declare, in the name of the manufacturer
Walter Blombach GmbH
Werkzeug- und Maschinenfabrik
with headquarters in Remscheid und Neuerburg
D-42871Remscheid Postfach120161  Telephone:(02191)597-0 Fax:(02191)597-42
 D-54673Neuerburg WABECOStr.1-10  Telephone:(06564)9697-0 Fax:(06564)9697-25
that the following named
CNC milling machine
Type:
F1200-C - F1200-C hs
F1210-C - F1210-C hs
iin the serial version, meets the following relevant regulations
- EU Machine Directive 2006/42 EG
- EMC Directive 2014/30/EU
- EU Low Voltage Directive 2014/35/EU
Inordertofull/implementtherequirementsofthedirectivesnamedabove,thealreadypublishedand
applicable standards were drawn upon:
EN ISO 12100:2010
DIN EN 60204-1:2007
DIN EN 13128:2009
Proxyforthecompilationofthetechnicaldocumentationistheoperationalheadoftheabovenamed
manufacturer, Mr Christoph Schneider.
D-54673Neuerburg2018
________________________________
Placeanddateofissue
________________________________
Operational head Christoph Schneider

10
Declaration of conformity
We hereby declare, in the name of the manufacturer
Walter Blombach GmbH
Werkzeug- und Maschinenfabrik
with headquarters in Remscheid und Neuerburg
D-42871Remscheid Postfach120161  Telephone:(02191)597-0 Fax:(02191)597-42
 D-54673Neuerburg WABECOStr.1-10  Telephone:(06564)9697-0 Fax:(06564)9697-25
that the following named
CNC milling machine
Type:
CC-F1200 - CC-F1200 hs
CC-F1210 - CC-F1210 hs
in the serial version, meets the following relevant regulations
- EU Machine Directive 2006/42 EG
- EMC Directive 2014/30/EU
- EU Low Voltage Directive 2014/35/EU
Inordertofull/implementtherequirementsofthedirectivesnamedabove,thealreadypublishedand
applicable standards were drawn upon:
EN ISO 12100:2010
DIN EN 60204-1:2007
DIN EN 13128:2009
Proxyforthecompilationofthetechnicaldocumentationistheoperationalheadoftheabovenamed
manufacturer, Mr Christoph Schneider.
D-54673Neuerburg2018
________________________________
Placeanddateofissue
________________________________
Operational head Christoph Schneiderr