WABECO F1200 high speed User manual
Operating instructions
Milling machines
CNC milling machines
with dovetail guides
F1200 F1200 hs F1210 F1210 hs
F1200-C F1200-C hs F1210-C F1210-C hs
CC-F1200 CC-F1200 hs CC-F1210 CC-F1210 hs
2
Please read before putting into operation for the rst time!
Every person that operates the machine, maintains or repairs it, must have read the operating in-
structions, and in particular, the safety notes prior to putting the machine into operation. Please
store these documents for subsequent use.
Original version in German/translation in English
Status at 06/2018
Dear Customer!
With the purchase of the WABECO machine you have decided in favour of a quality tool. This machine
has been manufactured with the greatest of care and subject to precise quality controls.
These operating instructions are designed to help your to use your new machine safely and correctly.
For this reason, we ask you to read the appropriate notes through attentively and to take care to observe
them.
After unpacking the tool, check whether any transportation damages have occurred. Complaints, wha-
tever their nature, should be communicated immediately. Subsequent claims cannot be recognised.
For all queries and replacement part orders, please always specify the machine number (see type
plate).
Reprinting and reproductions of any kind, even extracts, require the written permission of
WABECO
The transportation and protective packaging is made of the following materials:
■ Corrugatedcard
■ PolystyrenewithoutFreon
■ Polyethylenefoil
■ Timberassingle-usepallet(untreated)
■ Europallet(multipleusepackaging)
Ifyounolongerneedtheitems,oryoudonotwanttoreusethem,disposeoftheseitemsattheofcially
recognised recycling points.
The machine is manufactured in such a way that 98% of the used materials that can be recycled, for
example, steel, cast iron, aluminum and only 2% are chemical materials, e.g. cable sleeves of electrical
cables,PCBs.
Ifyouhaveanydifcultiesindisposingofthesepartsproperly,wewouldbehappytohelp:withprior
agreement we will take back the machine in full and dispose of it. You must, however, cover the costs
of sending it to us.
Disposing of the machine
wabeco-rs.de
WalterBlombachGmbH
42899 Remscheid
AmBlaffertsberg13
Germany
Phone+492191597-0
Fax +492191597-42
E-Mail [email protected]
3
Index
Declaration of conformity 8
F1200 - F1200 hs - F1210 - F1210 hs
Declaration of conformity 9
F1200-C - F1200-C hs - F1210-C - F1210-C hs
Declaration of conformity 10
CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs
1. Important safety notes 11
1.1 Intended use 11
1.2 Improper and incorrect use 11
1.3 Modicationstothemachine 11
1.4 Safety regulations for proper use 11
1.5 Safetyfeatures 14
1.5.1 Forallmillingmachines 14
1.5.2 FormillingmachinesfortheinstallationofaCNCcontrollerand 14
forCNCmillingmachines
1.5.3 ForCNCmillingmachines 14
1.6 Explanationsofthesymbols 15
2. Delivery and set up 15
2.1 Transporting the machine 16
3. Putting into operation 17
3.1 Forallmillingmachines 17
3.2 ForallCNCmillingmachines 17
3.2.1 Settingupandconnectingthecontrolcomputer 17
4. Specications regarding the machine 18
4.1 Identicationofthemodel 18
4.2 F1200 - F1200 hs 18
4.2 1 Declaration of noise levels 18
4.2.2 Technical data 19
4.2.3 DimensionsofF1200(1.4kW) 20
4.2.4 Dimensions of F1200 hs (2.0 kW) 21
4.3 F1200-C-F1200-Chs 22
4.3.1 Declarationofnoiselevels 22
4.3.2 Technicaldata 23
4.3.3 DimensionsofF1200-C(1.4kW) 24
4.3.4 DimensionsofF1200hs(2.0kW) 25
4.4 CC-F1200 - CC-F1200 hs 26
4.4.1 Declaration of noise levels 26
4.4.2 Technicaldata 27
4.4.3 DimensionsCC-F1200(1.4kW) 28
4.4.4 Dimensions CC-F1200 hs (2.0 kW) 29
4
Index
4.5 F1210-F1210hs 30
4.5.1 Declarationofnoiselevels 30
4.5.2 Technicaldata 31
4.5.3 DimensionsofF1210(1.4kW) 32
4.5.4 DimensionsofF1210hs(2.0kW) 33
4.6 F1210-C-F1210-Chs 34
4.6.1 Declarationofnoiselevels 34
4.6.2 Technicaldata 35
4.6.3 DimensionsofF1210-C(1.4kW) 36
4.6.4 DimensionsofF1210-Chs(2.0kW) 37
4.7 CC-F1210-CC-F1210hs 38
4.7.1 Declarationofnoiselevels 38
4.7.2 Technicaldata 39
4.7.3 DimensionsofCC-F1210(1.4kW) 40
4.7.4 DimensionsofCC-F1210hs(2.0kW) 41
4.8 Revolution setting 42
4.9 Electricalequipment1.4kWmotor 43
4.10 Electricalequipment2.0kWmotor 43
5. Achieving optimum results 43
and avoiding incorrect usage
6. Installation and removal of collets 45
6.1 Installation 45
6.2 Removal 45
7. Fitting and removing the tools 46
8. Swiveling the milling head 48
9. Drill stroke - depth stop 49
10. Feed motions of the X-, Y- and Z-axes 50
11. Adjustment of the spindle nuts with trapezoidal thread spindle 52
11.1 X-andY-axes 52
11.2 Z-axis 53
12. Adjustment of the dovetail guides 54
13. Maintenance 55
14. Lubrication of the machine 55
15. Operational faults and the elimination of such 57
16. Control elements 60
16.1 Milling machines F1200 - F1210 (1.4 kW) 60
16.2 Milling machines F1200 hs - F1210 hs (2.0 kW) 61
16.3 MillingmachinesF1200-C-F1210-C(1.4kW) 62
16.4 MillingmachinesF1200-Chs-F1210-Chs(2.0kW) 63
5
Index
16.5 CNCmillingmachinesCC-F1200-CC-F1210(1.4kW) 64
16.5.1 SwitchcoveronCNCmachinecontrolpanel 65
16.6 CNCmillingmachinesCC-F1200-CC-F1210(2.0kW) 66
16.6.1 SwitchcoveronCNCmachinecontrolpanel 67
17. Drawings and legends 68
17.1 Protectivehood 68
17.2 Electronichoodwith1.4kWmotor 70
17.2.1 F1200-F1210-F1200-C-F1210-C 70
17.2.2 CC-F1200-CC-F1210 72
17.3 Millingmachineheadwith1.4kWmotor 74
17.4 Millingmachineheadwith2.0kWmotor 76
17.5 Z-columnwithverticalslidewithtrapezoidalthreadspindle 80
17.6 SpindleZ-axiswithtrapezoidalthreadspindle 82
17.6.1 F1200-F1200hs-F1210-F1210hs 82
17.6.2 F1200-C-F1200-Chs-F1210-C-F1210-Chs- 84
CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs
17.7 LateraldriveforZ-axiswithtrapezoidalthreadspindle 86
17.8 Cross-slidesupportwithtrapezoidalthreadspindle 88
17.9 SpindleX-axiswithtrapezoidalthreadspindle 90
17.9.1 F1200-F1200hs-F1210-F1210hs 90
17.9.2 F1200-C-F1200-Chs-F1210-C-F1210-Chs- 92
CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs
17.10 SpindleY-axiswithtrapezoidalthreadspindle 94
17.10.1 F1200-F1200hs-F1210-F1210hs 94
17.10.2 F1200-C-F1200-Chs-F1210-C-F1210-Chs- 96
CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs
17.11 Z-columnwithverticalslidewithballscrew 98
17.12 SpindleZ-axiswithballscrew 100
17.12.1 F1200-F1200hs-F1210-F1210hs 100
17.12.2 F1200-C-F1200-Chs-F1210-C-F1210-Chs- 102
CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs
17.13 LateraldriveforZ-axiswithballscrew 104
17.14 Cross-slidesupportwithballscrew 106
17.15 SpindleX-axiswithballscrew 108
17.15.1 F1200-F1200hs-F1210-F1210hs 108
17.15.2 F1200-C-F1200-Chs-F1210-C-F1210-Chs- 110
CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs
17.16 SpindleY-axiswithballscrew 112
17.16.1 F1200-F1200hs-F1210-F1210hs 112
17.16.2 F1200-C-F1200-Chs-F1210-C-F1210-Chs- 114
CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs
6
Index
17.17 LimitswitchforX-axis 116
17.17.1 F1200-C-F1200-Chs-F1210-C-F1210-Chs- 116
CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs
17.18 LimitswitchforY-axis 116
17.18.1 F1200-C-F1200-Chs-F1210-C-F1210-Chs- 116
CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs
17.19 LimitswitchforZ-axis 117
17.19.1 F1200-C-F1200-Chs-F1210-C-F1210-Chs- 117
CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs
17.20 Machinecontrolpanelfor1.4kWmotor 118
17.21 Machinecontrolpanelfor2.0kWmotor 122
17.22 Supportarmformachinecontrolpanel 126
17.23 Industrialmonitorandmembranekeyboard 128
17.23.1 Industrialmonitorandmembranekeyboardfor1.4kWmotor 130
17.23.2 Industrialmonitorandmembranekeyboardfor2.0kWmotor 132
17.24 Supportarmformachinecontrolpanelwithindustrialmonitorand 134
membrane keyboard
18. Circuit diagram 135
18.1 for1.4kWmotor 135
18.2 for1.4kWmotorandmachinesafetycabin 136
18.3 Industrialmonitorandmembranekeyboardfor1.4kWmotor 137
18.4 for2.0kWmotor 138
18.5 for2.0kWmotorandmachinesafetycabin 139
18.6 Industrial monitor and membrane keyboard for 2.0 kW 140
18.7 Steppermotorwithlimitswitch 141
18.8 NC-rotarytable 141
18.9 Legendforcircuitdiagrams 142
19. Coolant unit (optional) 143
19.1 Settingupthecoolantunit 143
19.2 Mountingofthecoolantunittothe 143
machine base cabinet (optional)
19.3 Mountingofthecoolantreturnplate(optional) 144
19.4 Safetyregulationsforthehandlingofcoolinglubricant 145
19.5 Fillingthecoolantunit 145
19.6 OperatingthecoolantunitwithoutCNCcontroller 146
19.7 OperatingthecoolantunitwithCNCcontroller 146
19.8 Positioningthesegmentedcoolanthose 147
19.9 Controllingtheowofcoolantusingthecoolantshut-offvalve 147
19.10 Drawing and legend 148
7
Index
20. Machine safety cabin (optional) 149
20.1 Setting up the machine safety cabin 149
20.2 Mounting of the machine safety cabin to the 149
machine base cabinet (optional)
20.3 Safetyregulationsforthehandlingofcoolinglubricant 150
20.4 Fillingthecoolantunitintegratedinthemachinesafetycabin 150
20.5 OperatingthecoolantunitwithCNCcontroller 150
20.6 Positioningthesegmentedcoolanthose 150
20.7 Controllingtheowofcoolantusingthecoolantshut-offvalve 150
20.8 Drawingandlegend 151
21. Mounting bracket (optional) 152
21.1 Mountingthemountingbrackettothemillingmachine 152
21.2 Insertingthedriveintothemountingbracket 153
21.3 Drawingandlegend 153
22. NC-rotary table (optional) 154
22.1 ClampingofworkpiecesontheNC-rotarytable 154
22.2 Swivelingthewormshaftinandout 154
22.3 SettingtheaxialplayoftheNC-rotarytable 155
22.4 RemovingtheNCdriveunit 156
22.5 Settingtheaxialplayofthewormshaft 157
22.6 Settingtheaxialplayoftheeccentrictappet 157
22.7 Drawingandlegend 158
8
Declaration of conformity
We hereby declare, in the name of the manufacturer
Walter Blombach GmbH
Werkzeug- und Maschinenfabrik
with headquarters in Remscheid und Neuerburg
D-42871Remscheid Postfach120161 Telephone:(02191)597-0 Fax:(02191)597-42
D-54673Neuerburg WABECOStr.1-10 Telephone:(06564)9697-0 Fax:(06564)9697-25
that the following named
Universal boring and milling machine
Type:
F1200 - F1200 hs
F1210 - F1210 hs
in the serial version, meets the following relevant regulations
- EU Machine Directive 2006/42 EG
- EMC Directive 2014/30/EU
- EU Low Voltage Directive 2014/35/EU
Inordertofull/implementtherequirementsofthedirectivesnamedabove,thealreadypublishedand
applicable standards were drawn upon:
EN ISO 12100:2010
DIN EN 60204-1:2007
DIN EN 13128:2009
Proxyforthecompilationofthetechnicaldocumentationistheoperationalheadoftheabovenamed
manufacturer, Mr Christoph Schneider.
D-54673Neuerburg2018
________________________________
Placeanddateofissue
________________________________
Operational head Christoph Schneider
9
Declaration of conformity
We hereby declare, in the name of the manufacturer
Walter Blombach GmbH
Werkzeug- und Maschinenfabrik
with headquarters in Remscheid und Neuerburg
D-42871Remscheid Postfach120161 Telephone:(02191)597-0 Fax:(02191)597-42
D-54673Neuerburg WABECOStr.1-10 Telephone:(06564)9697-0 Fax:(06564)9697-25
that the following named
CNC milling machine
Type:
F1200-C - F1200-C hs
F1210-C - F1210-C hs
iin the serial version, meets the following relevant regulations
- EU Machine Directive 2006/42 EG
- EMC Directive 2014/30/EU
- EU Low Voltage Directive 2014/35/EU
Inordertofull/implementtherequirementsofthedirectivesnamedabove,thealreadypublishedand
applicable standards were drawn upon:
EN ISO 12100:2010
DIN EN 60204-1:2007
DIN EN 13128:2009
Proxyforthecompilationofthetechnicaldocumentationistheoperationalheadoftheabovenamed
manufacturer, Mr Christoph Schneider.
D-54673Neuerburg2018
________________________________
Placeanddateofissue
________________________________
Operational head Christoph Schneider
10
Declaration of conformity
We hereby declare, in the name of the manufacturer
Walter Blombach GmbH
Werkzeug- und Maschinenfabrik
with headquarters in Remscheid und Neuerburg
D-42871Remscheid Postfach120161 Telephone:(02191)597-0 Fax:(02191)597-42
D-54673Neuerburg WABECOStr.1-10 Telephone:(06564)9697-0 Fax:(06564)9697-25
that the following named
CNC milling machine
Type:
CC-F1200 - CC-F1200 hs
CC-F1210 - CC-F1210 hs
in the serial version, meets the following relevant regulations
- EU Machine Directive 2006/42 EG
- EMC Directive 2014/30/EU
- EU Low Voltage Directive 2014/35/EU
Inordertofull/implementtherequirementsofthedirectivesnamedabove,thealreadypublishedand
applicable standards were drawn upon:
EN ISO 12100:2010
DIN EN 60204-1:2007
DIN EN 13128:2009
Proxyforthecompilationofthetechnicaldocumentationistheoperationalheadoftheabovenamed
manufacturer, Mr Christoph Schneider.
D-54673Neuerburg2018
________________________________
Placeanddateofissue
________________________________
Operational head Christoph Schneiderr
11
1. Important safety notes
1.1 Intended use
The milling machines described in these operating instructions are designed for the processing of metal,
plastic and timber only.
To ensure safe operation of the milling machines, the regulations set out in the chapter: „Safety regula-
tions“ must be observed.
The milling machines described in these operating instructions have been developed and manufactured
forthepurposenamedabove.WalterBlombachGmbHacceptsnoresponsibilityforpropertydamage
and personal injury caused as a result of not intended and incorrect use of the milling machines.
1.2 Improper and incorrect use
1.3 Modications to the machine
Forreasonsofsafety,itisforbiddenfortheusertomakemodicationsofanytypetothemillingmachine.
WalterBlombachGmbHacceptsnoresponsibilityforpropertydamageandpersonalinjurycausedas
aresultofanymodicationstothemillingmachinebytheuserthathavenotexpresslybeenauthorised
by the company.
1.4 Safety regulations for proper use
The machine may represent a source of danger if it is not used correctly. For this reason, it is important
that the following safety regulations are read attentively and observed carefully.
Every person that operates the machine, maintains or repairs it, must have read the operating instruc-
tions, and in particular, the safety notes prior to putting the machine into operation.
Inordertofulltheserequirements,theseoperatinginstructionsmustaccompanythemachinethroug-
hout its entire lifetime and be available for research.
In the event that the machine changes owners, the operating instructions must thus be passed on to the
new owner along with the machine.
12
1. Important safety notes
1.4 Safety regulations for proper use
1. Only specially trained persons may operate the machine. The guarantee and warranty are voided
if damages are caused by improper operation.
2. We remind you that no liability will be accepted for damages caused by not observing these ope-
rating instructions.
3. Theoperatorofthemachineistoensurethatatleastonecopyoftheoperatinginstructionsis
stored in the immediate vicinity of the machine and available to the people who work with the
machine.
4. Theoperatoristoensurethatthesafetyanddangernoticationsonthemachineareobserved
and that the signs are kept in a legible state.
5. Donotworkwithoutgoggles.
6. Wearclosettingclothingand,ifyouhavelonghair,wearahairnet.Donotwearloosettingor
loose items (ties, shirt sleeves, jewellery etc.).
7. Glovesmaynotbeworn.
8. Intheeventofanemissionnoiselevelasof80dB(A)attheworkplace,eardefendersmustbe
worn.
9. The machine may not operate without supervision.
10. Secureyourmachineinsuchawaythatitcannotbeswitchedonbychildren.Personswhohave
not been trained may not operate the machine.
11. Beforeusingthemachine,makesureitisingoodworkingcondition.Payspecialattentiontoany
damagetothegroundedplugortheelectricalconnections.Neveroperatethemachinewitha
defective, crushed or exposed cable.
12. Plugthegroundedplugintoasuitablesocketforthemachine.Thecableforthemachinemay
onlybeconnectedtoasafetysocketoraconnectionbox.Havethesafetysocketorconnection
box checked by an electrical specialist before hand.
13. Thesafetysocketorconnectionboxmustbecloseenoughtothemachinethatthepowercable
is not under strain.
14. When carrying out maintenance and cleaning work, the machine must be switched off and the
grounded plug pulled out.
15. Set-upworkisonlytobecarriedoutwiththemachineswitchedoff.
16. Do not reach into the operating machine.
13
1. Important safety notes
1.4 Safety regulations for proper use
17. Alwaysswitchthemachineoffwhenyouarenotusingit.
18. Remain with the machine until it has come to a standstill.
19. Onlyhaverepairscarriedoutbyaqualiedspecialist!Repairworkmayonlybecarriedoutby
personswhoarequaliedfortherelevantrepairsandwhoarefamiliarwiththeappropriatehealth
and safety requirements.
20. Protectthemachinefromdamp
21. Constantly check the machine for damages. Replace damaged parts only with original parts and
have these replaced by a specialist. The guarantee and warranty is voided if accessories and
replacement parts are use that are not designed for the machine.
22. Toavoidinsufcientlighting,werecommendsettingupalightsourcethatprovidesavalueofat
least500Luxatthetool‘scuttingedge.
23. Do not remove the generated shavings with your hand. Use the appropriate tools (hand-held
sweeper, hook, brush).
24. Tools and workpieces may never be changed when the machine is running.
25. Workpiecesmustbesecuredinsuchawaythattheyarenotmovedfromtheirpositionbythe
rotation of the boring or milling machine.
26. Workpiecesmustbesecuredbysuitablexturese.g.prisms,machineviceetc..
27. Chuckkeysorsimilartoolsmaynotbeattachedtothemachinetoensurethattheycannotbe
caught by the spindle and thrown about.
14
1.5 Safety features
1. Important safety notes
1.5.1 For all milling machines
In order to enable you to work safely with our machines, we have incorporated the following safety me-
chanisms. These meet the relevant European safety requirements:
Protective hood
The protective hood is secured to the machine housing and is designed to prevent touching of the rota-
ting tool spindle. The protective hood is constructed in such a way that the working height (depending
on the dimensions of the workpiece and tool) can be adjusted. The protective hood can be swiveled to
enable fast exchange of tools.
ON/OFF switch with under-voltage trigger
TheON/OFFswitchisttedwithanunder-voltagetrigger,thus,intheeventofapowerfailure,thema-
chine does not switch itself back on automatically. This prevents risks caused by the unexpected motion
of the tool spindle.
Emergency off switch
The emergency off switch acts to quickly stop the machine.
Overload protection
The machine is tted with an overload protection feature. This overload protection feature switches
the main drive motor off automatically when the machine is overloaded. The machine can only then be
switched on after a waiting period.
1.5.2 For milling machines for the installation of a CNC controller and
for CNC milling machines
Machine safety cabin (optional)
InCNCmode,thedoortothemachinesafetycabinmustbeclosedinorderforthemillingmachineto
workinCNCoperation.
YoucanonlyworkinCNCmodewiththedoors closed.
Work carried out in conventional mode is carried out with the door open. The mode switch must be
switched to manual mode.
The main spindle can be switched on when the doors are closed or open.
Working in CNC mode without machine safety cabin may pose a serious risk to the machine
operator and cause serious accidents.
1.5.3 For CNC milling machines
Switch for operating modes
Themodeswitchhas3settings(CNCmode–Idleposition–Manualmode)thatcanonlybeselected
with a key. After selecting the mode, the key can be removed in order to prevent a switching of the mode
type by unauthorised persons.
15
1. Important safety notes
1.6 Explanations of the symbols
Intheeventofanemissionnoiselevelasof80dB(A)at
the workplace, ear defenders must be worn.
Caution:
Always pull the power plug prior to any maintenance
work!
Read the operating instructions prior to initial operation or
maintenancework!
Caution:
Dangerouselectricvoltage!
2. Delivery and set up
The machine is packed with care at the factory.
The following should be checked after delivery:
1. Whether the packaging shows damages to be reported or
2. Whether the machine shows transportation damages to be reported If this is the case, we ask you
to communicate this information immediately. Subsequent claims cannot be recognised.
Theboringandmillingmachinemustbesetuponasuitable,evenandrmsurface.Suitable surfaces
are, for example:
■A machine base cabinet (available optionally)
■A separate workbench with a level surface (spirit level) that is strong enough to carry the weight of
the machine without bending.
■A steel plate with a level surface (spirit level)
The machine must be screwed securely to the surface it is set up on. There are holes in the base of the
machine that are designed for this purpose. Good working results and low-vibration operation can
only be ensured when the prerequisites for xture as set out above are maintained.
16
2. Delivery and set up
The place of set up should be selected in such a way that
■ Thereissufcientlighting
■The electrical power supply with safety socket and earth are installed close enough to the machine
that the power cable is not subject to any strain.
■The power cable should also be dimensioned in such a way that a multiple socket can be used, for
example, to power a coolant unit.
2.1 Transporting the machine
We recommend three people to lift the machine, using the positions shown (1). In doing so, two people
should hold the machine on the left and right of the upper skid, the third should hold and balance the ma-
chine at the end of the base plate.
Due to the weight of the machine it is advisable to lift the machine by crane, if this is possible. To lift, wrap
suitablelashing(2)asshownaroundtheheadofthemachine.Beforeliftingthemachine,ensurethatthe
milling head has been moved to the upper end position to prevent damage to the machine.
Whenlifting,payattentiontoanergonomicstanceandsufcientsafety!
2
1
1
1
17
3. Putting into operation
3.1 For all milling machines
■ Useadryclothtoremovethecorrosionprotectionthatwasappliedtoallexposedpartsfortransport
■In the event of marine impregnation of exposed parts, it is recommended you spray them with oil,
allow it to work, and then remove the impregnation with a dry cloth.
■Once set up properly (see the section on delivery and set up) connect the grounded plug directly to
asafetysocketandthe230V50/60Hz(optional110V60Hz)mainspowersupply.
■ Provisionofsufcientcoolantfortheoperationofacoolantunit(optional)
■Release the axis clamps and check the individual need spindles for easy operation
■ Checkallelectroniccontrolelements,forexample,ON/OFFswitch,emergencyoffswitch,potenti-
ometer etc. for functionality.
3.2 For all CNC milling machines
WhenputtingCNCmachinesintooperationforthersttime,alwaysreadthestart-upmanual.
3.2.1 Setting up and connecting the control computer
When selecting a suitable control computer, pay attention to the system prerequisites of the
control software. These are listed on the rear of the CD case sent with the machine.
Follow the instructions in the start manual of the software to install the control software on the computer.
The start manual can be found in the CD case of the control software included with the machine.
In the next step, the software must be adapted to your machine. To do this, follow the instructions sent
with the machine which detail the editing of the parameters.
When the software has been successfully installed on the control computer and all parameters have
been adapted successfully, the control computer must be connected with the machine controller.
The machine controller communicates with the computer via the serial interface (COM port). In order to
establish a connection between the machine controller and the computer, connect the end of the inter-
face cable that is on the machine console to the COM port of the computer.
CAUTION:
The axial cable of the step motors and the serial interface cable may only be plugged in or remo-
ved when the controller is switched off. Otherwise this may lead to damage to the controller, the
machine or the control computer.
18
4. Specications regarding the machine
4.1 Identication of the model
The precise model designation of your machine can be found on the type plate attached to the machine.
4.2.1 Declaration of noise levels
Noise emission declaration in accordance with DIN EN ISO 3744
Emission values in idle
F1200 F1200 hs
Emission sound pressure level at the workplace
at50% =66.8dB(A) =74.8dB(A)
at 100 % =66.7dB(A) =76.4dB(A)
Sound power level
at50% =73.7dB(A) =84.1dB(A)
at 100 % =79.1dB(A) =80.3dB(A)
Atanemissionsoundpressurelevelfrom80dB(A)andaboveattheworkplace
ear protection is required.
4.2 F1200 – F1200 hs
19
F1200 F1200 hs
Working range
LongitudinaltravelX-axis 260 mm
VerticaltravelZ-axis 280 mm
Transverse travel Y-axis 150mm
Drill stroke 55mm
Distance milling table - tool spindle min. 100 mm
max.380mm
Outreach tool spindle - Z-column 185mm
Main drive motor
Nominalvoltage 230V
Nominalfrequency 50/60Hz
Nominalperformanceofthespindle
motor 1.4 kW 2.0 kW
Spindlerevolutions,innite 140-3000rpm 100-7500rpm
Machine precision
True running accuracy of the tool
spindle 0.01 mm
Milling head
Swiveling feature of milling head in both
directions 90°(-90°to+90°)
Tool spindle
Tool holder MT2 tightening thread M10
optional
MT3tighteningthreadM12
ISO30DIN2080tighteningthreadM12
Work table
450x180mm
NumberofT-slots 3
Width of T-slots 12 mm
4. Specications regarding the machine
4.2.2 Technical data
4.2 F1200 – F1200 hs
20
4. Specications regarding the machine
4.2.3 Dimensions of F1200 (1.4 kW)
* only for ball screw
3055235
404
600
180
185 min. 15 - max. 165
141 min. 120 - max. 400
690
min. 710 - max. 990
225
250max. 266 max. 440
450
26 (*)
685
4.2 F1200 – F1200 hs
Other manuals for F1200 high speed
2
This manual suits for next models
11
Table of contents
Other WABECO Power Tools manuals
