Wacker Neuson VP 1135R User manual

www.wackergroup.com
Vibroplate
VP 1135R
VP 1135RW
OPERATOR’S MANUAL
0154567en 006
0306
0154567EN

VP 1135R/RW Table of Contents
wc_bo0154567006enTOC.fm 1
1. Foreword 3
2. Safety Information 4
2.1 Laws Pertaining to Spark Arresters ...................................................... 5
2.2 Operating Safety .................................................................................. 6
2.3 Operator Safety while using Internal Combustion Engines .................. 7
2.4 Service Safety ...................................................................................... 8
2.5 Label Locations .................................................................................... 9
2.6 Warning and Informational Labels ...................................................... 10
3. Technical Data 12
3.1 Engine Data ........................................................................................ 12
3.2 Machine Data ..................................................................................... 13
3.3 Sound and Vibration Measurements .................................................. 13
3.4 Dimensions ......................................................................................... 14
4. Operation 15
4.1 Recommended Fuel ........................................................................... 15
4.2 Application .......................................................................................... 15
4.3 Before Starting ................................................................................... 15
4.4 To Start ............................................................................................... 16
4.5 To Stop ............................................................................................... 16
4.6 Operation ............................................................................................ 17

Table of Contents VP 1135R/RW
wc_bo0154567006enTOC.fm 2
5. Maintenance 18
5.1 Periodic Maintenance Schedule ..........................................................18
5.2 Cleaning Plate .....................................................................................18
5.3 Drive Belt .............................................................................................19
5.4 Exciter Lubrication ...............................................................................20
5.5 Spark Plug ...........................................................................................21
5.6 Engine Oil ............................................................................................22
5.7 Air Cleaner ..........................................................................................23
5.8 Cleaning Fuel Strainer .........................................................................24
5.9 Adjusting the Idle Speed .....................................................................24
5.10 Adjusting the Engine Speed ................................................................25
5.11 Troubleshooting ...................................................................................26
5.12 Storage ................................................................................................26
5.13 Lifting Machine ....................................................................................27
5.14 Transporting Machine ..........................................................................28

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CALIFORNIA
Proposition 65 Warning:
Engine exhaust, some of its constituents, and certain vehicle
components, contain or emit chemicals known to the State of
California to cause cancer and birth defects or other reproductive
harm.
1. Foreword
This manual provides information and procedures to safely operate
and maintain this Wacker model. For your own safety and protection
from injury, carefully read, understand and observe the safety
instructions described in this manual.
Keep this manual or a copy of it with the machine. If you lose this
manual or need an additional copy, please contact Wacker
Corporation. This machine is built with user safety in mind; however,
it can present hazards if improperly operated and serviced. Follow
operating instructions carefully! If you have questions about operating
or servicing this equipment, please contact Wacker Corporation.
The information contained in this manual was based on machines in
production at the time of publication. Wacker Corporation reserves the
right to change any portion of this information without notice.
All rights, especially copying and distribution rights, are reserved.
Copyright 2007 by Wacker Corporation.
No part of this publication may be reproduced in any form or by any
means, electronic or mechanical, including photocopying, without
express written permission from Wacker Corporation.
Any type of reproduction or distribution not authorized by Wacker
Corporation represents an infringement of valid copyrights and will be
prosecuted. We expressly reserve the right to make technical
modifications, even without due notice, which aim at improving our
machines or their safety standards.
WARNING

Safety Information VP 1135R/RW
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2. Safety Information
This manual contains DANGER, WARNING, CAUTION, NOTICE and
NOTE callouts which must be followed to reduce the possibility of
personal injury, damage to the equipment, or improper service.
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
DANGER indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
NOTICE:Used without the safety alert symbol, NOTICE indicates a
hazardous situation which, if not avoided, could result in property
damage.
Note: Contains additional information important to a procedure.
DANGER
WARNING
CAUTION

VP 1135R/RW Safety Information
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2.1 Laws Pertaining to Spark Arresters
Notice: State Health Safety Codes and Public Resources Codes
specify that in certain locations spark arresters be used on internal
combustion engines that use hydrocarbon fuels. A spark arrester is a
device designed to prevent accidental discharge of sparks or flames
from the engine exhaust. Spark arresters are qualified and rated by
the United States Forest Service for this purpose.
In order to comply with local laws regarding spark arresters, consult
the engine distributor or the local Health and Safety Administrator.

Safety Information VP 1135R/RW
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2.2 Operating Safety
Familiarity and proper training are required for the safe operation of the
machine. Machines operated improperly or by untrained personnel
can be dangerous. Read the operating instructions contained in both
this manual and the Engine Manual and familiarize yourself with the
location and proper use of all controls. Inexperienced operators should
receive instruction from someone familiar with the machine before
being allowed to operate it.
2.2.1 NEVER allow anyone to operate this equipment without proper
training. People operating this equipment must be familiar with the
risks and hazards associated with it.
2.2.2 NEVER touch the engine or muffler while the engine is on or
immediately after it has been turned off. These areas get hot and may
cause burns.
2.2.3 NEVER use accessories or attachments that are not recommended by
Wacker. Damage to equipment and injury to the user may result.
2.2.4 NEVER operate the machine with the beltguard missing. Exposed
drive belt and pulleys create potentially dangerous hazards that can
cause serious injuries.
2.2.5 NEVER leave the machine running unattended.
2.2.6 ALWAYS be sure operator is familiar with proper safety precautions
and operation techniques before using machine.
2.2.7 ALWAYS wear protective clothing appropriate to the job site when
operating the machine.
2.2.8 ALWAYS wear hearing protection when operating equipment.
2.2.9 ALWAYS close fuel valve on engines equipped with one when
machine is not being operated.
2.2.10 ALWAYS store the machine properly when it is not being used. The
machine should be stored in a clean, dry location out of the reach of
children.
2.2.11 ALWAYS operate machine with all safety devices and guards in place
and in working order. DO NOT modify or defeat safety devices. DO
NOT operate machine if any safety devices or guards are missing or
inoperative.
2.2.12 ALWAYS read, understand, and follow procedures in the Operator’s
Manual before attempting to operate the machine.
WARNING

VP 1135R/RW Safety Information
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2.3 Operator Safety while using Internal Combustion Engines
Internal combustion engines present special hazards during operation
and fueling. Read and follow the warning instructions in the engine
Owner’s Manual and the safety guidelines below. Failure to follow the
warnings and safety standards could result in severe injury or death.
2.3.1 DO NOT run the machine indoors or in an enclosed area such as a
deep trench unless adequate ventilation, through such items as
exhaust fans or hoses, is provided. Exhaust gas from the engine
contains poisonous carbon monoxide gas; exposure to carbon
monoxide can cause loss of consciousness and may lead to death.
2.3.2 DO NOT smoke while operating the machine.
2.3.3 DO NOT smoke when refueling the engine.
2.3.4 DO NOT refuel a hot or running engine.
2.3.5 DO NOT refuel the engine near an open flame.
2.3.6 DO NOT spill fuel when refueling the engine.
2.3.7 DO NOT run the engine near open flames.
2.3.8 ALWAYS refill the fuel tank in a well-ventilated area.
2.3.9 ALWAYS replace the fuel tank cap after refueling.
2.3.10 ALWAYS check the fuel lines and the fuel tank for leaks and cracks
before starting the engine. Do not run the machine if fuel leaks are
present or the fuel lines are loose.
DANGER

Safety Information VP 1135R/RW
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2.4 Service Safety
A poorly maintained machine can become a safety hazard! In order
for the machine to operate safely and properly over a long period of
time, periodic maintenance and occasional repairs are necessary.
2.4.1 DO NOT attempt to clean or service the machine while it is running.
Rotating parts can cause severe injury.
2.4.2 DO NOT crank a flooded engine with the spark plug removed on
gasoline-powered engines. Fuel trapped in the cylinder will squirt out
the spark plug opening.
2.4.3 DO NOT test for spark on gasoline-powered engines if the engine is
flooded or the smell of gasoline is present. A stray spark could ignite
the fumes.
2.4.4 DO NOT use gasoline or other types of fuels or flammable solvents to
clean parts, especially in enclosed areas. Fumes from fuels and
solvents can become explosive.
2.4.5 ALWAYS keep the area around the muffler free of debris such as
leaves, paper, cartons, etc. A hot muffler could ignite the debris and
start a fire.
2.4.6 ALWAYS replace worn or damaged components with spare parts
designed and recommended by Wacker Corporation.
2.4.7 ALWAYS disconnect the spark plug on machines equipped with
gasoline engines, before servicing, to avoid accidental start-up.
2.4.8 ALWAYS keep the machine clean and labels legible. Replace all
missing and hard-to-read labels. Labels provide important operating
instructions and warn of dangers and hazards.
WARNING

VP 1135R/RW Safety Information
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2.5 Label Locations
wpm_gr002141
VP 1135

Safety Information VP 1135R/RW
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2.6 Warning and Informational Labels
Wacker machines use international pictorial labels where needed.
These labels are described below:
Label Meaning
WARNING!
Always wear hearing and eye protection when
operating this machine.
WARNING!
Hot surface!
Guaranteed sound power level in dB(A).
WARNING!
Hand injury if caught in moving belt.
Always replace beltguard.
CAUTION!
Read and understand the supplied Operator’s
Manuals before operating this machine. Fail-
ure to do so increases the risk of injury to your-
self or others.
CAUTION!
Lifting point.

VP 1135R/RW Safety Information
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DANGER!
Engines emit carbon monoxide; operate only
in well-ventilated area.
Read the operator's manual for machine infor-
mation.
DANGER!
Before fueling, stop the engine. No sparks,
flames, or burning objects near the machine.
Use only fresh, clean fuel.
Label-machine model
A nameplate listing the model number, item
number, revision number, and serial number is
attached to each unit. Please record the infor-
mation found on this plate so it will be avail-
able should the nameplate become lost or
damaged. When ordering parts or requesting
service information, you will always be asked
to specify the model number, item number,
revision number, and serial number of the unit.
This machine may be covered by one or more
patents.
Label Meaning
VP 1135

Technical Data VP 1135R/RW
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3. Technical Data
3.1 Engine Data
Item Number: VP 1135R
0009071
Rev. 102
and lower
VP 1135RW
0009251
Rev. 101
and lower
VP 1135R
0009071
Rev. 103
and higher
VP 1135RW
0009251
Rev. 102
and higher
Engine
Engine Make Robin
Engine Model EY150YD4520 EY153YD4510
Rated Power kW (Hp) 2.6 (3.5)
Spark Plug Champion RL95YC
NGK PBPR-4HS
Denso W14FPRUL
Champion RL86C/
L86C
NGK BR6HS/B6HS
Electrode Gap mm (in.) 0.7-0.8 (0.030-0.040) 0.6-0.7 (0.020-0.030)
Engine Speed - full load rpm 3600 ± 100
Engine Speed - idle rpm 1600 ± 100
Air Cleaner type Replaceable dry type, paper element with foam
precleaner
Engine Lubrication oil
grade
service
class
Above 40° F (4° C) use SAE 30
Between 15° F (-9° C) and 40° F (4° C) SAE 20
Below 15° F (-9° C) SAE 10W30
SC or higher
Engine Oil Capacity ml (oz.) 600 (20)
Fuel type Regular unleaded gasoline
Fuel Tank Capacity l (qts.) 2.8 (3.0)
Valve Clearance (cold)
Inlet:
Outlet:
mm (in.) 0.1 (0.004)
0.1 (0.004)

VP 1135R/RW Technical Data
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3.2 Machine Data
3.3 Sound and Vibration Measurements
The required sound specification, Paragraph 1.7.4.f of 89/392/EEC
Machinery Directive, is:
• the guaranteed sound power level (LWA) = 105 dB(A).
• the sound pressure level at operator’s location (LpA) = 93 dB(A).
These sound values were determined according to ISO 3744 for the
sound power level (LWA) and ISO 6081 for the sound pressure level
(LpA) at the operator’s location.
The weighted effective acceleration value, determined according to
EN ISO 5349, is approximately 4.5 m/s2.
The sound and vibration measurements were obtained with the
machine operating on crushed gravel at nominal engine speed.
Item Number: VP 1135R
0009071
VP 1135RW
0009251
Plate
Weight kg (lbs.) 60 (132)
Water Tank Capacity l (qts.) 3.8 (4)
Exciter Speed rpm 5800 ± 100
Exciter Lubrication ml (oz.) 207 (7)
Automatic transmission fluid
Dextron III/Mercon or equivalent
Dimensions mm (in.) 521 (21) x 350 (14) x 905 (35)

Technical Data VP 1135R/RW
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3.4 Dimensions
mm (in.)
wpm_gr002142
350 (14) 521 (21)
905 (36)

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4. Operation
4.1 Recommended Fuel
The engine requires regular grade unleaded gasoline. Use only fresh,
clean gasoline. Gasoline containing water or dirt will damage fuel
system. Consult engine Owner’s Manual for complete fuel
specifications.
4.2 Application
This plate is designed for compacting loose, granular soils, gravel, and
paving stones. It is intended to be used in confined areas and areas
next to structures such as walls, curbs, and foundations. Plates
equipped with water tanks can be used for compacting asphalt.
This plate is not recommended for compacting cohesive soils with a
heavy clay content. For cohesive soil, use a vibratory rammer or
sheepsfoot roller.
4.3 Before Starting
4.3.1 Read and understand the safety and operating instructions at the
beginning of this manual.
4.3.2 Check:
• Oil level in the engine
• Fuel level
• Condition of the air cleaner
• Tightness of the external fasteners
• Condition of the fuel lines

Operation VP 1135R/RW
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4.4 To Start
See Graphic: wc_gr000086
4.4.1 Open fuel valve by moving lever down (a1).
4.4.2 If engine is cold, move choke lever to closed position (b1). If engine is
hot, set choke to open position (b2).
4.4.3 Open throttle by moving it to the right (c2).
4.4.4 Pull starter rope (d).
Note: If the engine oil level is low, the engine will not run. If engine
does not run, check oil level and add oil as needed.
4.4.5 Open choke (b2) as engine warms.
4.4.6 Open throttle fully (c3) to operate machine.
4.5 To Stop
See Graphic: wc_gr000086
4.5.1 Reduce engine RPM to idle by moving throttle completely to the left
(c1).
4.5.2 Press stop button (e) until engine comes to a complete stop.
4.5.3 Close fuel valve (a2).

VP 1135R/RW Operation
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4.6 Operation
Run the engine at full throttle and allow the plate to pull itself along at
its normal speed. When operating on an incline it may be necessary to
assist the plate by pushing it forward slightly. When operating downhill
hold the plate back slightly, if it begins to pick up speed. Depending on
the material being compacted, three or four passes are recommended
to achieve the best compaction.
While a certain amount of moisture in the soil is necessary, excessive
moisture may cause soil particles to stick together and prevent good
compaction. If soil is extremely wet, allow it to dry somewhat before
compacting.
If soil is so dry as to create dust clouds while operating plate, some
moisture should be added to the ground material to improve
compaction. This will also reduce service to the air filter.
For compacting asphalt, use a water tank to wet the asphalt and the
underside of plate. This will prevent asphalt material from sticking.
Two passes are usually sufficent to ensure good compaction.
When using the plate on paving stones, attach a pad to the bottom of
the plate to prevent chipping or grinding surface of stones. A special
polyurethane pad designed for this purpose is available as an optional
accessory.
NOTICE: DO NOT operate the plate on concrete or on extremely hard,
dry, compacted surfaces. The plate will jump rather than vibrate and
could damage both the plate and the engine.

Maintenance VP 1135R/RW
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5. Maintenance
5.1 Periodic Maintenance Schedule
The chart below lists basic engine maintenance. Refer to the engine
manufacturer’s Operation Manual for additional information on engine
maintenance.
5.2 Cleaning Plate
Clean plate after use to remove dirt, stones, and mud caught under the
engine console. If plate is being used in a dusty area, check engine
cylinder cooling fins for heavy dirt accumulation. Keep engine cylinder
fins clean to prevent engine from overheating.
Daily
before
starting
After
first
20 hrs.
Every
2 weeks
or
50 hrs.
Every
month
or
100 hrs.
Every
year
or
300 hrs.
Check fuel level. 
Check engine oil level. 
Inspect fuel lines. 
Inspect air filter. Replace as needed. 
Check external hardware. 
Check and adjust drive belt. 
Clean air cleaner elements. 
Inspect shockmounts for damage. 
Change engine oil. 
Clean engine cooling fins. 
Clean sediment cup / fuel filter. 
Check and clean spark plug. 
Check and adjust valve clearance. 
Change exciter oil. 