WAGNER PV 100 Operational manual

B_06789
B_06793
B_06792
B_06791
B_07231
DN 2.6 Paint and Dosing
Valves
PV100
PV400
GA250PV
GA400PV
DV100
DV400
GA400DV
Version 06/2018

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VERSION 06/2018 ORDER NUMBER DOC 2343275
Contents
1 ABOUT THESE INSTRUCTIONS 5
1.1 Preface 5
1.2 Warnings, Notices and Symbols in these Instructions 5
1.3 Languages 6
1.3.1 Abbreviations 6
1.4 Terminology for the Purpose of this Manual 6
2 CORRECT USE 7
2.1 Device Type 7
2.2 Type of Use 7
2.3 For Use in Potentially Explosive Areas 7
2.4 Processible Working Materials 7
2.5 Misuse 7
3 IDENTIFICATION 8
3.1 CE Explosion Protection Identication 8
3.1.1 Identication X 8
3.2 Use in areas subject to explosion hazards 8
4 BASIC SAFETY INSTRUCTIONS 9
4.1 Safety Instructions for the Operator 9
4.1.1 Electrical Devices and Equipment 9
4.1.2 A Safe Work Environment 9
4.1.3 Personnel Qualications 10
4.2 Safety Instructions for the Personnel 10
4.2.1 Personal Safety Equipment 11
4.2.2 Safe Handling of WAGNER Spray Devices 11
4.2.3 Grounding the Unit 12
4.2.4 Product hoses 12
4.2.5 Cleaning and Flushing 13
4.2.6 Touching Hot Surfaces 14
4.2.7 Maintenance and Repair 14
4.2.8 Protective and Monitoring Equipment 14
5 DESCRIPTION 15
5.1 Components 15
5.2 Mode of Operation 15
5.3 Type Description and Characteristics 16
5.3.1 Single Valves (GA) 16
5.3.2 Double Valves (PV, DV) 16
5.4 Protective and Monitoring Equipment 17
5.5 Scope of Delivery 17
5.6 Data 17
5.6.1 Materials of Paint-wetted Parts 17
5.6.2 Technical data 18
5.6.3 Dimensions 20
6 ASSEMBLY AND COMMISSIONING 21
6.1 Training of Assembly/Commissioning Personnel 21
6.2 Storage and installation conditions 21
6.3 Assembly and Installation 21

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6.3.1 Valve Extension 21
6.3.2 Connections 22
6.4 Grounding the System 23
6.5 Pre-cleaning 23
6.6 Commissioning 24
6.6.1 Pressure tightness test 24
7 OPERATION 25
7.1 Training the Operating Personnel 25
7.2 Tasks 25
8 CLEANING AND MAINTENANCE 26
8.1 Cleaning 26
8.1.1 Cleaning Personnel 26
8.1.2 Cleaning Instructions 26
8.2 Maintenance 27
8.2.1 Maintenance Personnel 27
8.2.2 Maintenance Instructions 27
8.2.3 Safety Checks and Maintenance Intervals 28
8.2.4 FFKM Dosing Valve: Topping Up or Changing Separating Agent 29
8.2.5 Product Hoses, Pipes and Couplings 29
9 REPAIRS 30
9.1 Repair Personnel 30
9.2 Safety instructions 30
9.3 Assembly Aids 31
9.4 Service and Seal Sets 31
9.5 Disassembling 32
9.5.1 PTFE Valves: Removing Valve Rod with Sealing Package 32
9.5.2 FFKM Valves: Removing Valve Rod and Sealing Package 33
9.6 Cleaning the Parts After Disassembly 34
9.7 Assembly 34
9.7.1 PTFE Valves: Installing the Valve Rod Sealing Package 34
9.7.2 PTFE Valves: Installing Valve Rod 36
9.7.3 FFKM Valves: Installing Valve Rod and Sealing Package 37
10 TROUBLESHOOTINGTROUBLESHOOTING 38
10.1 Dosing Valves: Changing Between PTFE/FFKM 39
11 DISPOSAL 40
12 ACCESSORIES 41
13 SPARE PARTS 42
13.1 How can spare parts be ordered? 42
13.2 Single Valve Variants 43
13.2.1 Valves GA250PV-DN2.6-PTFE-TC and GA400PV-DN2.6-PTFE-TC 44
13.2.2 Valves GA400DV-DN2.6-PTFE 45
13.3 Double Valve Variants 47
13.3.1 Valves PV100-DN2.6-PTFE 48
13.3.2 Valve DV100-DN2.6-PTFE 50
13.3.3 Valves PV400-DN2.6-PTFE 52
13.3.4 DV400-DN2.6-PTFE Valves 54
13.3.5 Valves DV400-DN2.6-FFKM 56
14 EU DECLARATION OF CONFORMITY 58

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1 ABOUT THESE INSTRUCTIONS
1.1 PREFACE
The operating manual contains information about safely operating, maintaining, cleaning
and repairing the device.
The operating manual is part of the device and must be available to the operating and
service personnel.
The device may only be operated by trained personnel and in compliance with this
operating manual.
Operating and service personnel should be instructed according to the safety instructions.
This equipment can be dangerous if it is not operated according to the instructions in this
operating manual.
1.2 WARNINGS, NOTICES AND SYMBOLS IN THESE INSTRUCTIONS
Warning instructions in this manual highlight particular dangers to users and to the
device and state measures for avoiding the hazard.These warning instructions fall into the
following categories:
DANGER Immediate risk of danger.
Non-observance will result in death or serious injury.
WARNING Potential risk.
Non-observance may result in death or serious injury.
CAUTION Potentially hazardous situation.
Non-observance may result in minor injury.
NOTICE Potentially hazardous situation.
Non-observance may result in damage to property.
Notice Provides information about particular characteristics and
how to proceed.
Explanation of warning notice:
LEVEL OF DANGER
This notice warns you of a hazard!
Possible consequences of not observing the warning notice.
The measures for preventing the hazard and its consequences.

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1.3 LANGUAGES
This DN 2.6 paint and dosing valve operating manual is available in the following
languages:
Language Order No. Language Order No. Language Order No.
German 2343270 English 2343275 Spanish 2343278
French 2343276 Italian 2343277 Turkish 2372044
Additional languages on request or at: www.wagner-group.com
1.3.1 ABBREVIATIONS
Number of pieces Materials
Position PTFE Polytetrauorethylene
Marking in the spare parts lists FFKM Peruoroelastomer
Order No. Order number SSt Stainless steel
SW Wrench size TC Carbide
GA Single valve 1.4404 Stainless steel 1.4404
PV Paint valve
DV Dosing valve
1.4 TERMINOLOGY FOR THE PURPOSE OF THIS MANUAL
Cleaning/Flushing
Cleaning Manual cleaning of devices and device parts with cleaning
agent.
Flushing Internal ushing of paint-wetted parts with ushing agent.
Personnel qualications
Trained person Is instructed in the tasks assigned to him/her, the potential risks
associated with improper behavior as well as the necessary
protective devices and measures.
Electrically trained
person
Is instructed by an electrician about the tasks assigned to him/
her, the potential risks associated with improper behavior as
well as the necessary protective devices and measures.
Electrician Can assess the work assigned to him/her and detect possible
hazards based on his/her technical training, knowledge and
experience in relevant provisions.
Skilled person in
accordance with TRBS
1203
(2010/Revision 2012)
A person, who, based on his/her technical training, experience
and recent vocational experience, has sucient technical
knowledge in the areas of explosion protection, protection
from pressure hazards and electric hazards (if applicable) and
is familiar with the relevant and generally accepted rules of
technology so that he/she can inspect and assess the status of
devices and coating systems based on workplace safety.

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2 CORRECT USE
2.1 DEVICE TYPE
a) GA 250PV / GA 400PV Single paint valves c) GA 400DV Single dosing valve
b) PV 100 / PV 400 Double paint valves d) DV 100 / DV 400 Double dosing valves
2.2 TYPE OF USE
The pneumatically operated valves are suitable for switching and dosing liquid products,
in particular coating or process products for surface technology and similar products. The
paint valve (PV) is used to switch coating products (paints) and ushing agents. When
working with multi-component products, a dosing valve (DV) must be used for the dosing
of hardener product. Dosing valves have an adjustable stroke limitation.
Double valves with shared inputs or outputs
The ow of product can take place in both directions (mixing or splitter valve). The valves
can be used individually or screwed together in rows to form valve blocks.
TC: Valves with the type designation "TC" may not be used for processing products that
are corrosive to tungsten carbide binders.
WAGNER explicitly prohibits any other use!
The device may only be operated under the following conditions:
Only operate device in a room with manual or mechanical ventilation.
Use the device only to work with the products recommended by WAGNER.
Do not deactivate safety xtures.
Use only WAGNER original spare parts and accessories.
The operating personnel must be trained on the basis of this operating manual.
Follow the instructions in the operating manual.
2.3 FOR USE IN POTENTIALLY EXPLOSIVE AREAS
The valves can be used in areas subject to explosion hazards. (See Explosion Protection
Identication Chapter 3).
2.4 PROCESSIBLE WORKING MATERIALS
All coating or surface technology process products as well as similar products.
Please contact your local WAGNER dealer and the lacquer manufacturer in the event of
application problems.
2.5 MISUSE
Misuse can lead to physical injury and/or property damage!
Special attention must be paid that:
No dry coating products, e.g., powder are processed.
no food, medicine or cosmetics are processed.

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3 IDENTIFICATION
3.1 CE EXPLOSION PROTECTION IDENTIFICATION
As dened in the Directive 2014/34/EU the valves are suitable for use in areas subject to
explosion hazards.
Device type: Paint valves PV 100, PV 400, GA 250PV, GA 400PV
Dosing valves DV 100, DV 400, GA 400DV
Manufacturer: Wagner International AG
9450 Altstätten
Switzerland

CE CE mark (European
Communities)
Explosion-proof equipment
II Device class II (not mining)
2 Category 2 (zone 1)
G Ex-atmosphere gas
Ex Device corresponds to ignition protection
type
h Ignition protection for non-electrical
devices
IIC Device class (Gas) IIC
T6 Temperature class T6: maximum surface
temperature 85 °C; 185 °F
Gb Device protection level , suitable for
use in Zone 1
X There are special instructions to ensure
safe operation. See the following Chapter
"Identication X".
3.1.1 IDENTIFICATION X
Ignition temperature of the coating product
Ensure that the ignition temperature of the coating product is above the maximum
surface temperature (85°C; 185°F).
Ambient temperature
Permissible ambient temperature: +5 °C to +40 °C; +41 °F to +104 °F.
Cleaning
If there are deposits on the surfaces, the device may form electrostatic charges. Flames or
sparks can form during discharge.
Remove deposits from the surfaces to maintain conductivity.
3.2 USE IN AREAS SUBJECT TO EXPLOSION HAZARDS
Safe Handling of WAGNER Spray Devices
Mechanical sparks can form if the device comes into contact with metal.
In an explosive atmosphere:
Do not knock or push the device or components and tools against steel or rusty iron.
Do not drop the device or components and tools.
National regulations
Ensure that the national explosion prevention rules and regulations are observed
when setting up the device.

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4 BASIC SAFETY INSTRUCTIONS
4.1 SAFETY INSTRUCTIONS FOR THE OPERATOR
Keep this operating manual at hand near the device at all times.
Always follow local regulations concerning occupational safety and accident
prevention.
4.1.1 ELECTRICAL DEVICES AND EQUIPMENT
Electric shock hazard!
Danger to life from electric shock
Prepare device in accordance with the local safety requirements with regard to the
operating mode and ambient inuences.
May only be maintained by skilled electricians or under their supervision. With open
housings, the mains voltage poses a danger.
Operate device in accordance with the safety regulations and electrotechnical
regulations.
Must be repaired immediately in the event of problems.
Decommission if it poses a hazard or is damaged.
Must be de-energized before work is commenced. Inform personnel about planned
work. Observe electrical safety regulations.
Ground all devices to a common grounding point.
Only operate the device with a properly installed socket with a protective ground
wire connection.
Keep liquids away from electrical devices.
4.1.2 A SAFE WORK ENVIRONMENT
Hazard due to dangerous uids or vapors!
Severe or fatal injuries due to explosion hazard or inhalation, swallowing or contact with
the skin or eyes.
Ensure that the oor in the working area is static dissipative in accordance with
EN61340-4-1 (resistance must not exceed 100 M).
Paint mist extraction systems/ventilation systems must be tted on site according to
local regulations.
Make sure that the ground connection and potential equalization of all system parts
are reliable and continuous and can withstand the expected stress (e.g. mechanical
stress, corrosion).
Ensure that product hoses / air hoses adapted to the working pressure are used.
Ensure that personal protective equipment (see Chapter 4.2.1) is available and is
used.
Ensure that all persons within the working area wear static dissipative shoes.
Footwear must comply with EN 20344. The measured insulation resistance must not
exceed 100 M.
Ensure that during spraying, persons wear electrically conductive gloves. The
grounding takes place via the spray gun handle or the trigger.
Protective clothing, including gloves, must comply with EN 1149-5. The measured
insulation resistance must not exceed 100 M.

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Ensure that there are no ignition sources such as naked ames, sparks, glowing
wires, or hot surfaces in the vicinity. No smoking.
Ensure that the pipe joints, hoses, equipment parts and connections are
permanently, technically leak-proof:
–Periodic preventative maintenance and service (replacing hoses, checking
tightness strength of connections, etc.)
–Regular monitoring of leaks and defects via visual inspection and odor testing,
e.g., daily before commissioning, at the end of work or weekly.
In the event of defects, immediately bring the device or system to a stop and
arrange to have repairs carried out immediately.
4.1.3 PERSONNEL QUALIFICATIONS
Hazard due to incorrect use of device!
Risk of death due to untrained personnel.
Ensure that the operating personnel has been instructed by the operator in
accordance with the operating manual and the operating instructions. The device
must only be operated, maintained and repaired by trained personnel. Refer to the
operating instructions for information about the required personnel qualications.
4.2 SAFETY INSTRUCTIONS FOR THE PERSONNEL
Always follow the information in this manual, particularly the safety instructions and
the warning instructions.
Always follow local regulations concerning occupational safety and accident
prevention.
In electrostatics applications: Persons belonging to a risk group according to EMF
guideline 2013/35/EU (e.g., carriers of active implants), must not enter the high-
voltage area.

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4.2.1 PERSONAL SAFETY EQUIPMENT
Hazard due to dangerous uids or vapors!
Serious or fatal injuries due to inhalation, swallowing or contact with the skin or eyes.
When preparing or working with lacquer and when cleaning the device, follow the
working instructions of the manufacturer of the lacquers, solvents, and cleaning
agents being used.
Take the specied protective measures. In particular wear safety goggles, protective
clothing and gloves, as well as hand protection cream if necessary.
Use a mask or breathing apparatus if necessary.
For sucient health and environmental safety: Operate the device in a spray booth
or on a spraying wall with the ventilation (extraction) switched on.
Wear suitable protective clothing when working with hot products.
4.2.2 SAFE HANDLING OF WAGNER SPRAY DEVICES
Hazard due to injection of lacquer or ushing agent into the skin!
The spray jet is under pressure and can cause dangerous injuries. Avoid injection of
lacquer or ushing agents:
Never point the spray gun at people.
Never reach into the spray jet.
Ensure that the working pressure does not exceed the maximum value shown on
the type plate.
Before any work on the device, in the event of work interruptions and malfunctions:
– Switch o the energy/compressed air supply.
– Relieve the pressure from the spray gun and device.
– Secure the spray gun against actuation.
– Disconnect the control unit from the mains.
– In the event of functional faults: remedy the fault as described in the
"Troubleshooting" chapter.
If needed, the liquid ejection devices must be checked by experts (e.g., WAGNER
service technician) at least every 12 months for their work-safe condition in
accordance with DGUV regulation 100-500 Chapter 2.29 and Chapter 2.36.
– For shut down devices, the examination can be suspended until the next start-up.
In the event of skin injuries caused by lacquer or ushing agents:
Note the lacquer or ushing agent that you have been using.
Consult a doctor immediately.
Danger due to recoil forces!
Actuating the trigger can cause strong recoil forces. Thereby the user can lose his balance
and injure himself when falling.
Avoid risk of injury from recoil forces:
Ensure that you have firm footing when operating the spray gun.

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4.2.3 GROUNDING THE UNIT
Hazard due to electrostatic charge!
Explosion hazard and damage to the device.
Friction, owing liquids and air or electrostatic coating processes create charges. Flames
or sparks can form during discharge.
Correct grounding of the entire spraying system prevents electrostatic charges.
Ensure that all devices and tanks are grounded before each spraying process.
Make sure that the ground and potential equalization of all system parts are
performed reliably and continuously and can withstand the expected stress (e.g.,
mechanical stress, corrosion).
Ground the work pieces to be coated.
Ensure that all persons inside the working area are grounded, e.g., that they are
wearing static dissipative shoes.
Wear static dissipative gloves when spraying. The grounding takes place via the
spray gun handle or the trigger.
4.2.4 PRODUCT HOSES
Hazard due to bursting of product hose!
The product hose is under pressure and may cause dangerous injuries.
Ensure that the hose material is chemically resistant to the sprayed products and
the ushing agents used.
Ensure that the product hoses and the ttings are suitable for the pressure
generated.
Ensure that the following information can be seen on the high-pressure hose:
– manufacturer,
– permissible operating pressure,
– date of manufacture.
Make sure that the hoses are laid only in suitable places. Hoses should not be laid in
the following places under any circumstances:
– in high-traffic areas,
– on sharp edges,
– on moving parts or
– on hot surfaces.
Ensure that the hoses are never run over by vehicles (e.g., fork lifts), or that the
hoses are never put under pressure from the outside in any other way.
Ensure that the hoses are never kinked. Observe maximum bending radii.
Ensure that no work is ever performed with a damaged hose.
Make sure that the hoses are never used to pull or move the equipment.
The electrical resistance of the product hose, measured at both valves, must be less
than 1 M.
Suction hoses may not be subjected to pressure.

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Several liquids have a high expansion coecient. In some cases, their volume can rise with
consequent damage to pipes, ttings, etc. and cause uid leakage.
When the pump sucks liquid from a closed tank, ensure that air or a suitable gas can
enter the tank. Thus a negative pressure is avoided. The vacuum could implode the tank
(squeeze) and can cause it to break. The tank would leak and the liquid would ow out.
The pressure created by the pump is a multiplication of the inlet air pressure.
4.2.5 CLEANING AND FLUSHING
Hazard due to cleaning and ushing!
Explosion hazard and damage to the device.
Preference should be given to non-ignitable cleaning and ushing agents.
When carrying out cleaning work with ammable cleaning agents, make sure
that all equipment and resources (e.g., collection tank, funnel, transport cart) are
conductive or static dissipative and grounded.
Observe the specications of the lacquer manufacturer.
Ensure that the ash point of the cleaning agent is at least 15 K above the ambient
temperature or that cleaning is undertaken at a cleaning station with technical
ventilation.
Never use chloride or halogenated solvents (such as trichloroethane and methylene
chloride) with units containing aluminium or galvanized and zinc-plated parts. They
may react chemically thus producing an explosion danger.
Take measures for workplace safety (see Chapter 4.1.2).
When commissioning or emptying the device, please note that:
– depending upon the coating product used,
– depending on the flushing agent (solvent) used.
an explosive mixture may temporarily exist inside the lines and items of equipment.
Only electrically conductive tanks may be used for cleaning and ushing agents.
The tanks must be grounded.
An explosive gas/air mixture forms in closed tanks.
Never spray into a closed tank when using solvents for ushing.
External Cleaning
When cleaning the exterior of the device or its parts, also observe the following:
Relieve the pressure from the device.
De-energize the device electrically.
Disconnect the pneumatic supply line.
Use only moistened cloths and brushes. Never use abrasive agents or hard objects
and never spray cleaning agents with a gun. Cleaning the device must not damage
it in any way.
Ensure that no electric component is cleaned with or immersed into solvent.

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4.2.6 TOUCHING HOT SURFACES
Hazard due to hot surfaces because of hot coating products!
Risk of burn injuries
Only touch hot surfaces if you are wearing insulating, antistatic, protective gloves.
When operating the device with a coating product with a temperature of > 43 °C;
109 °F:
– Identify the device with a warning label, "Warning – Hot surface".
Instruction label: Order no. 9998910
Protection label: Order no. 9998911
Note: Order the two stickers together
4.2.7 MAINTENANCE AND REPAIR
Hazard due to improper maintenance and repair!
Danger to life and equipment damage.
Only a WAGNER service center or a suitably trained person may carry out repairs and
replace parts.
Do not change or modify the device; if change is necessary, contact WAGNER.
Only repair and replace parts that are listed in Chapter 12 and Chapter 13 that are
assigned to the unit.
Do not use any defective components.
Exclusively use accessories listed in Chapter 12 and that are assigned to the device.
Before all work on the device and in the event of work interruptions:
– Switch o the energy and compressed air supply.
– Relieve the pressure from the spray gun and device.
– Secure the spray gun against actuation.
Observe the operating and service manual for all work.
4.2.8 PROTECTIVE AND MONITORING EQUIPMENT
Hazard due to removal of protective and monitoring equipment!
Danger to life and equipment damage.
Protective and monitoring equipment must not be removed, modied or rendered
unusable.
Regularly check for perfect functioning.
If defects are detected on protective and monitoring equipment, the system must
not be operated until these defects are remedied.

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5 DESCRIPTION
5.1 COMPONENTS
Single valves Double valves
B_04692
BQ
D
K
E
A
C
OP
B
D
LK
K
A
OP
A
C
K
E
Q
B_04690
B
L
Designation
A Clamping nut
B Control air connection
C Valve housing
D Product inlet
E Product outlet
G Valve rod (see Chapter 5.2)
H Pressure spring (see hapter 5.2)
I Set of seals (see hapter 5.2)
Designation
K Mounting holes/threads for valve block
mounting
L Leakage hole (PTFE valves) or connection for
separating agent supply (FFKM valves)
O Adjusting screw (for dosing valves only)
P Lock nut (for dosing valves only)
Q Product connection closed (open for circulation
operation)
5.2 MODE OF OPERATION
Single valves Double valves
B_04691
B
H
G
D
C
IE
Q
C
I
B_04694
C
I
B
H
G
DD
C
E
I
G
B
H
Q Q
– In the case of double valves, two valves are located in a valve housing (C).
– All valves are switched individually by means of the control air (B).
–The control piston positioned on the valve rod (G) in the valve's housing (C) is
pressurized and thus opens the passageway to the product outlet (E).
–Closing is eected by means of a pressure spring (H) after the control air pressure (B)
has dropped.
– The set of seals (I) prevents product from owing into the housing (C).
– Securing the valve: Remove the control air line from the control air connection (B).

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5.3 TYPE DESCRIPTION AND CHARACTERISTICS
5.3.1 SINGLE VALVES GA
B_06791
Paint valve
(GA …PV)
B_06790
Nominal diameter in
mm Material of the valve rod seal
Labeling Valve seat Valve ball Housing
TC Carbide Carbide Stainless steel
SSt Stainless steel Stainless steel Stainless steel
Year of manufacture –
serial number
Maximum product pressure
Type description
Dosing valve
(GA …DV)
with adjusting screw
B_06792
5.3.2 DOUBLE VALVES PV, DV
B_06789
Paint valve (PV)
B_06788
Labeling Valve seat Valve ball Housing
TC Carbide Carbide Stainless steel
SSt Stainless steel Stainless steel Stainless steel
TC 1.4404 Carbide Carbide Stainless steel
1.4404
DN2.6 = nominal diameter in mm
Labeling Valve rod seal
PTFE Polytetrauorethylene
FFKM Peruoroelastomer
Year of manufacture – serial number
Maximum product pressure
according to embossing
Type description
according to embossing
with adjusting screws
B_06793
Dosing valve (DV)

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5.4 PROTECTIVE AND MONITORING EQUIPMENT
The following functions are provided for monitoring airtightness and product leaks.
B_03651
L
PTFE valves: leakage holes (L).
FFKM valves: connection for separating agent supply (L).
5.5 SCOPE OF DELIVERY
Available DN 2.6 valve types
Order No. Valve type Designation
2343364 Paint valve GA-250PV-DN2.6-PTFE-TC
2343360 Paint valve GA400PV-DN2.6-PTFE-TC
2343359 Dosing valve GA400DV-DN2.6-PTFE-SSt
2343362 Dosing valve GA400DV-DN2.6-PTFE-TC
2342809 Paint valve (double) PV100-DN2.6-PTFE-SSt
2342811 Paint valve (double) PV100-DN2.6-PTFE-TC
2342810 Dosing valve (double) DV100-DN2.6-PTFE-SSt
2342812 Dosing valve (double) DV100-DN2.6-PTFE-TC
2342804 Paint valve (double) PV400-DN2.6-PTFE-SSt
2342807 Paint valve (double) PV400-DN2.6-PTFE-TC
2342806 Dosing valve (double) DV400-DN2.6-PTFE-SSt
2342808 Dosing valve (double) DV400-DN2.6-PTFE-TC
2370685 Dosing valve (double) DV400-DN2.6-PTFE-TC-1.4404 (for acidic hardeners)
2332666 Dosing valve FFKM (double) DV400-DN2.6-FFKM-SSt (with separating agent supply)
2332670 Dosing valve FFKM (double) DV400-DN2.6-FFKM-TC (with separating agent supply)
The scope of delivery of a valve includes:
Order No. Designation
384923 Declaration of Conformity
2343299 Brief instructions are available in the German and English languages.
The delivery note shows the exact scope of delivery.
5.6 DATA
5.6.1 MATERIALS OF PAINTWETTED PARTS
Materials in direct contact with the products
PTFE valves Stainless steel* Carbide PTFE PE (UHMWPE)
FFKM valves Stainless steel Carbide PTFE PE (UHMWPE) FFKM
* Valve DV400-DN2.6-PTFE-TC-1.4404 for acidic hardeners: stainless steel 1.4404
WARNING
Acidic hardeners!
Risk of burns and injury for skin, tissue and organs.
Observe the lacquer manufacturer's safety data sheets and take prescribed safety
measures.

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VERSION 06/2018 ORDER NUMBER DOC 2343275
5.6.2 TECHNICAL DATA
WARNING
Exhaust air containing oil!
Risk of poisoning if inhaled.
Provide compressed air free from oil and water.
5.6.2.1 VALVES 1025 MPA; 100250 BAR; 14503625 PSI
Properties PV100-DN2.6-… DV100-DN2.6-… GA250PV-
DN2.6-…
Maximum product pressure 10 MPa; 100 bar; 1450 psi 25 MPa; 250 bar;
3625 psi
Control air pressure
0.35–0.8 MPa 0.5–0.8 MPa
3.5–8 bar 5–8 bar
51–116 psi 73–116 psi
Air pressure quality:
free from oil and water
Quality standard
7.5.4 according to ISO
8573.1, 2010
7: Particle concentration 5–10mg/m³
5: Humidity: pressure dew point ≤ +7 °C
4: Oil content ≤ 5mg/m
Product viscosity 20–2000 mPa·s
Product pH value 3.5–9
Product temperature +5 °C … +80 °C
+41 °F … +176 °F
Maximum surface temperature +85 °C
+185 °F
Ambient
temperature
Operation +5 °C … +40 °C
+41 °F … +104 °F
Assembly 0 °C … +40 °C
+32 °F … +104 °F
Storage -20 °C … +60 °C
-4 °F … +140 °F
Relative humidity 10–95% (without condensation)
Maximum switching frequency 3 Hz 3–5 Hz 3 Hz
Sound level < 65 dB(A)
Weight 1049 g 1057 g 545 g
37.00 oz 37.29 oz 19.22 oz

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VERSION 06/2018 ORDER NUMBER DOC 2343275
5.6.2.2 VALVES 40 MPA; 400 BAR; 5800 PSI
Properties PV400-DN2.6-… DV400-DN2.6-… GA400PV-
DN2.6-…
GA400DV-
DN2.6-…
Maximum product pressure 40 MPa; 400 bar; 5802 psi
Control air pressure
0.5–0.8 MPa
5–8 bar
73–116 psi
Air pressure quality:
free from oil and water
Quality standard 7.5.4
according to ISO 8573.1,
2010
7: Particle concentration 5–10mg/m³
5: Humidity: pressure dew point ≤ +7 °C
4: Oil content ≤ 5mg/m
Product viscosity 20–2000 mPa·s
Product pH value 3.5–9*
Product temperature +5 °C … +80 °C
+41 °F … +176 °F
Maximum surface
temperature
+85 °C
+185 °F
Ambient
temperature
Operation +5 °C … +40 °C
+41 °F … +104 °F
Assembly 0 °C … +40 °C
+32 °F … +104 °F
Storage -20 °C … +60 °C
-4 °F … +140 °F
Relative humidity 10–95% (without condensation)
Maximum switching
frequency 3 Hz 3–5 Hz 3 Hz 3–5 Hz
Sound level < 65 dB(A)
Weight 1070g 1078g 547g 545 g
37.74 oz 38.03 oz 18.93 oz 19.22 oz
* Valve DV400-DN2.6-PTFE-TC-1.4404: check products for compatibility (see Chapter 5.6.1

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VERSION 06/2018 ORDER NUMBER DOC 2343275
5.6.3 DIMENSIONS
Double valves
B_03985
A
O
K
D
E F
G G
L
M
B
C
N
HH
I
J
O
Pos mm inch
A 149 5.87
B 40.25 1.585
C 40.25 1.585
D 14.3–16.9 0.56–0.67
E SW 8
Pos mm inch
F SW 8
G 12 0.47
H 4.5 0.18
I 18 0.71
J 9 0.354
Pos mm inch
K 5.5 0.22
L 38.5 1.516
M 77 3.03
N 22 0.87
OG1/4"
Single valves
B_03986
A
H
K
L
I J
J
D
EF
B
C
M
N
G
Pos mm inch
A 91.5 3.60
B 40.25 1.585
C 40.25 1.585
D 14.3–16.9 0.56–0.67
E SW 8
Pos mm inch
F SW 8
G 23 0.906
H 6.4 0.25
IG1/8"
JG1/4"
Pos mm inch
K 42.25 1.67
L SW 22
M 11/16" UN
N 22 0.87