WAGNER VM 2000 Operational manual
VM 2000
(6-
/&&
+6 M!
/.
6-
"?
Translation of the original
Operating manual
Electrostatic control unit
for E-Static manual sprayguns
Edition 03 / 2007
3
VM 2000
OPERATING MANUAL
EDITION 03 /2007 PART NO. DOC0388871
Contents
1 ABOUT THESE INSTRUCTIONS 4
1.1 Languages 4
1.2 Warnings, notes and symbols in these instructions: 4
2 GENERAL SAFETY INSTRUCTIONS 5
2.1 Safety instructions for the operator 5
2.1.1 Electrical equipment 5
2.1.2 Personnel qualifications 5
2.1.3 A safe work environment 5
2.2 Safety instructions for personnel 6
2.2.1 Safe handling of WAGNER spray units 6
2.2.2 Earth the unit 6
2.2.3 Material hoses 6
2.2.4 Cleaning 7
2.2.5 Handling hazardous liquids, varnishes and paints 7
2.2.6 Touching hot surfaces 7
2.3 Correct use 7
2.4 Safety-relevant information about discharges 7
3 PRODUCT LIABILITY AND WARRANTY 8
3.1 Important notes on product liability 8
3.2 Warranty 8
3.3 CE-Conformity 9
3.4 German regualtions and guidelines 9
4 DESCRIPTION 10
4.1 Field of application,using in accordance with instructions 10
4.2 Scope of supply 10
4.3 Technical Data 11
4.4 Function 12
4.5 Operating Control 12
5 STARTING UP AND OPERATION 13
5.1 Additional components 13
5.2 Positioning of the unit 13
5.3 Earthing 14
5.4 Starting-up the control unit/ spray gun 16
6 TROUBLESHOOTING AND MAINTENANCE 17
7 PRODUCT DISPOSAL 18
8 SPARE PARTS 19
8.1 How to order spare parts? 19
8.2 Spare parts list VM2000 20
4
VM 2000
OPERATING MANUAL
EDITION 03 /2007 PART NO. DOC0388871
4HECORRESPONDINGSERVICEINSTRUCTIONSAREAVAILABLEUNDERTHEFOLLOWINGORDERNUMBER
,ANGUAGE /RDER.O
'ERMAN
%NGLISH
1.1 LANGUAGES
1.2 WARNINGS, NOTES AND SYMBOLS IN THESE INSTRUCTIONS:
1 ABOUT THESE INSTRUCTIONS
4HISOPERATINGMANUALCONTAINSINFORMATIONABOUTTHEOPERATIONREPAIRANDMAINTENANCE
OFTHEUNIT
!LWAYSFOLLOWTHESEINSTRUCTIONSWHENOPERATINGTHEUNIT
4HISEQUIPMENTCANBEDANGEROUSIFITISNOTOPERATEDINACCORDANCEWITHTHISMANUAL
%LECTROSTATICSPRAYGUNSMAYBEOPERATEDONLYBYTRAINEDPERSONNEL
#OMPLIANCEWITHTHESEINSTRUCTIONSCONSTITUTESANINTEGRALCOMPONENTOFTHEGUARANTEE
AGREEMENT
7ARNINGINSTRUCTIONSINTHISMANUALPOINTOUTPARTICULARDANGERSTOUSERSANDEQUIPMENT
ANDSTATEMEASURESFORAVOIDINGTHEHAZARD4HESEWARNINGINSTRUCTIONSFALLINTOTHEFOLLO
WINGCATEGORIES
$ANGERIMMINENTDANGER.ONOBSERVANCEWILLRESULT
INDEATHSERIOUSINJURYANDSERIOUSMATERIALDAMAGE
7ARNINGPOSSIBLEDANGER.ONOBSERVANCECANRESULT
INDEATHSERIOUSINJURYANDSERIOUSMATERIALDAMAGE
#AUTIONAPOSSIBLYHAZARDOUSSITUATION.ONOBSER
VANCECANRESULTINMINORINJURY
.OTEPROVIDEINFORMATIONONPARTICULARCHARACTERISTICSANDHOWTOPROCEED
#AUTIONAPOSSIBLYHAZARDOUSSITUATION.ONOBSER
VANCECANCAUSEMATERIALDAMAGE
3)()??'"
$!.'%2
4HISLINEWARNSOFTHEHAZARD
0OSSIBLE CONSEQUENCES OF FAILING TO OBSERVE THE WARNING INSTRUC
TIONS4HESIGNALWORDPOINTSOUTTHEHAZARDLEVEL
4HEMEASURESFORPREVENTINGTHEHAZARDANDITSCONSEQUENCES
3)()??'"
7!2.).'
4HISLINEWARNSOFTHEHAZARD
0OSSIBLE CONSEQUENCES OF FAILING TO OBSERVE THE WARNING INSTRUC
TIONS4HESIGNALWORDPOINTSOUTTHEHAZARDLEVEL
4HEMEASURESFORPREVENTINGTHEHAZARDANDITSCONSEQUENCES
3)()??'"
#!54)/.
4HISLINEWARNSOFTHEHAZARD
0OSSIBLE CONSEQUENCES OF FAILING TO OBSERVE THE WARNING INSTRUC
TIONS4HESIGNALWORDPOINTSOUTTHEHAZARDLEVEL
4HEMEASURESFORPREVENTINGTHEHAZARDANDITSCONSEQUENCES
3)()??'" #!54)/.
4HISLINEWARNSOFTHEHAZARD
0OSSIBLECONSEQUENCESOFFAILINGTOOBSERVETHEWARNINGINSTRUCTIONS4HESIGNALWORD
POINTSOUTTHEHAZARDLEVEL
4HEMEASURESFORPREVENTINGTHEHAZARDANDITSCONSEQUENCES
0179796
0179797
4HISOPERATINGMANUALISAVAILABLEINTHEFOLLOWINGLANGUAGES
,ANGUAGE 0ART.O ,ANGUAGE 0ART.O
'ERMAN %NGLISH
&RENCH $UTCH
)TALIAN 3PANISH
$ANISH 3WEDISH
0ORTUGUESE 4URKISH
0388870 0388871
0388872 0388873
0388874 0388875
0388877 0388876
0388878 --
5
VM 2000
OPERATING MANUAL
EDITION 03 /2007 PART NO. DOC0388871
2.1 SAFETY INSTRUCTIONS FOR THE OPERATOR
2.1.1 ELECTRICAL EQUIPMENT
2.1.2 PERSONNEL QUALIFICATIONS
2.1.3 A SAFE WORK ENVIRONMENT
2 GENERAL SAFETY INSTRUCTIONS
+EEPTHESEOPERATINGINSTRUCTIONSTOHANDNEARTHEUNITATALLTIMES
!LWAYSFOLLOWLOCALREGULATIONSCONCERNINGOCCUPATIONALSAFETYANDACCIDENTPREVEN
TION
%LECTRICALPLANTANDUNIT
4OBE PROVIDED INACCORDANCEWITHTHE LOCAL SAFETYREQUIREMENTSWITH REGARD TOTHE
OPERATINGMODEANDAMBIENTINmUENCES
-AYONLYBEMAINTAINEDBYSKILLEDELECTRICIANSORUNDERTHEIRSUPERVISION
-USTBEOPERATEDINACCORDANCEWITHTHESAFETYREGULATIONSANDELECTROTECHNICALREGU
LATIONS
-USTBEREPAIREDIMMEDIATELYINTHEEVENTOFPROBLEMS
-USTBEPUTOUTOFOPERATIONIFTHEYPOSEAHAZARD
-USTBEDEENERGIZEDBEFOREWORKISCOMMENCEDONACTIVEPARTS)NFORMSTAFFABOUT
PLANNEDWORKOBSERVEELECTRICALSAFETYREGULATIONS
#ONTROLUNITS
0LACETHECONTROLUNITOUTSIDETHESPRAYBOOTHZONE
0LACETHECONTROLUNITOUTSIDETHEEXPLOSIONZONE
0ROTECTTHECONTROLUNITFROMEXTREMETEMPERATUREANDMOISTURECHANGES
0ROTECTTHECONTROLUNITAGAINSTDIRT
,AYANDlXTHECONNECTINGCABLECORRECTLY
'UARANTEETHATLOCALMAINSVOLTAGEANDTENSIONOFTHEEQUIPMENTAGREE
%NSURETHATTHEUNITISOPERATEDANDREPAIREDONLYBYTRAINEDPERSONS
%NSURETHATTHEmOOROFTHEWORKINGAREAISANTISTATICINACCORDANCEWITH%.0ART
eMEASUREMENTINACCORDANCEWITH$).
%NSURETHATALLPERSONSWITHINTHEWORKINGAREAWEARANTISTATICSHOESEGSHOESWITH
LEATHERSOLES
%NSURETHATDURINGSPRAYINGPERSONSWEARANTISTATICGLOVESSOTHATTHEYAREEARTHEDVIA
THEHANDLEOFTHESPRAYGUN
#USTOMERTOPROVIDEPAINTMISTEXTRACTIONSYSTEMSCONFORMINGTOLOCALREGULATIONS
%NSURETHATTHEFOLLOWINGCOMPONENTSOFASAFEWORKINGENVIRONMENTAREAVAILABLE
n-ATERIALAIRHOSESADAPTEDTOTHEWORKINGPRESSURE
n0ERSONALSAFETYEQUIPMENTBREATHINGANDSKINPROTECTION
%NSURETHATTHEREARENOIGNITIONSOURCESSUCHASNAKEDmAMEGLOWINGWIRESORHOT
SURFACESINTHEVICINITY$ONOTSMOKE
6
VM 2000
OPERATING MANUAL
EDITION 03 /2007 PART NO. DOC0388871
2.2.2 EARTH THE UNIT
2.2.3 MATERIAL HOSES
2.2.1 SAFE HANDLING OF WAGNER SPRAY UNITS
2.2 SAFETY INSTRUCTIONS FOR PERSONNEL
!LWAYSFOLLOWTHEINFORMATIONINTHESEINSTRUCTIONSPARTICULARLYTHEGENERALSAFETYIN
STRUCTIONSANDTHEWARNINGINSTRUCTIONS
!LWAYSFOLLOWLOCALREGULATIONSCONCERNINGOCCUPATIONALSAFETYANDACCIDENTPREVEN
TION
#ONTROLUNITS
7HENPUTTINGINTOOPERATIONANDFORALLWORKREADANDFOLLOWTHEOPERATINGINSTRUCTIONS
ANDSAFETYREGULATIONSFORTHEADDITIONALLYREQUIREDSYSTEMCOMPONENTS
$ONOTOPENTHECONTROLUNIT
4HESPRAYJETISUNDERPRESSUREANDCANCAUSEDANGEROUSINJURIES
!VOIDINJECTIONOFPAINTORCLEANINGAGENTS
.EVERPOINTTHESPRAYGUNATPEOPLE
.EVERREACHINTOTHESPRAYJET
"EFORE ALL WORK ON THE UNIT IN THE EVENT OF WORK INTERRUPTIONS AND FUNCTIONAL
FAULTS
n3WITCHOFFTHEENERGYCOMPRESSEDAIRSUPPLY
n3ECURETHESPRAYGUNAGAINSTACTUATION
n2ELIEVETHEPRESSUREFROMTHESPRAYGUNANDUNIT
n"YFUNCTIONALFAULTS)DENTIFYANDCORRECTTHEPROBLEMPROCEEDASDESCRIBEDIN
CHAPu4ROUBLESHOOTINGh
)NTHEEVENTOFSKININJURIESCAUSEDBYPAINTORCLEANINGAGENTS
.OTEDOWNTHEPAINTORCLEANINGAGENTTHATYOUHAVEBEENUSING
#ONSULTADOCTORIMMEDIATELY
!VOIDDANGEROFINJURYTHROUGHRECOILFORCES
%NSURETHATYOUHAVEAlRMFOOTINGWHENOPERATINGTHESPRAYGUN
/NLYHOLDTHESPRAYGUNBRIEmYINANYONEPOSITION
%LECTROSTATICCHARGESCANOCCURONTHEUNITDUETOTHEELECTROSTATICCHARGEANDTHEmOW
SPEEDINVOLVEDINSPRAYING4HESECANCAUSESPARKSANDmAMESUPONDISCHARGE
%NSURETHATTHEUNITISEARTHEDFOREVERYSPRAYINGOPERATION
%ARTHTHEWORKPIECESTOBECOATED
%NSURETHATALLPERSONSINSIDETHEWORKINGAREAAREEARTHEDEGTHATTHEYAREWEARING
ANTISTATICSHOES
7HENSPRAYINGWEARANTISTATICGLOVESTOEARTHYOURSELFVIATHESPRAYGUNHANDLE
%NSURETHATTHEHOSEMATERIALISCHEMICALLYRESISTANTTOTHESPRAYEDMATERIALS
%NSURETHATTHEMATERIALHOSEISSUITABLEFORTHEPRESSUREGENERATEDINTHEUNIT
%NSURETHATTHEFOLLOWINGINFORMATIONISVISIBLEONTHEHIGHPRESSUREHOSE
n -ANUFACTURER
n 0ERMISSIBLEOPERATINGOVERPRESSURE
n $ATEOFMANUFACTURE
4HEELECTRICALRESISTANCEOFTHECOMPLETEHIGHPRESSUREHOSEMUSTBELESSTHAN
-/HM
7
VM 2000
OPERATING MANUAL
EDITION 03 /2007 PART NO. DOC0388871
2.2.4 CLEANING
2.2.5 HANDLING HAZARDOUS LIQUIDS,VARNISHES AND PAINTS
2.2.6 TOUCHING HOT SURFACES
2.3 CORRECT USE
2.4 SAFETY-RELEVANT INFORMATION ABOUT DISCHARGES
$EENERGIZETHEUNITELECTRICALLY
$ISCONNECTTHEPNEUMATICSUPPLYLINE
2ELIEVETHEPRESSUREFROMTHEUNIT
%NSURETHATTHEmASHPOINTOFTHECLEANINGAGENTISATLEAST+ABOVETHEAMBIENTTEM
PERATURE
4OCLEANUSEONLYSOLVENTFREECLOTHSANDBRUSHES.EVERUSEHARDOBJECTSORSPRAYON
CLEANINGAGENTSWITHAGUN
!NEXPLOSIVEGASAIRMIXTUREFORMSINCLOSEDCONTAINERS
7HENCLEANINGUNITSWITHSOLVENTSNEVERSPRAYINTOACLOSEDCONTAINER
%ARTHTHECONTAINER
7HENPREPARINGORWORKINGWITHPAINTANDWHENCLEANINGTHEUNITFOLLOWTHEWORK
INGINSTRUCTIONSOFTHEMANUFACTUREROFTHEPAINTSSOLVENTSANDCLEANINGAGENTSBEING
USED
4AKETHE SPECIlED PROTECTIVE MEASURESINPARTICULAR WEARSAFETYGOGGLES PROTECTIVE
CLOTHINGANDGLOVESASWELLASHANDPROTECTIONCREAMIFNECESSARY
5SEAMASKORBREATHINGAPPARATUSIFNECESSARY
&ORSUFlCIENTHEALTHANDENVIRONMENTALSAFETY/PERATETHEUNITINASPRAYBOOTHORON
ASPRAYINGWALLWITHTHEVENTILATIONEXTRACTIONSWITCHEDON
7EARSUITABLEPROTECTIVECLOTHINGWHENWORKINGWITHHOTMATERIALS
4OUCHHOTSURFACESONLYIFYOUAREWEARINGPROTECTIVEGLOVES
7HENOPERATINGTHEUNITWITHACOATINGMATERIALWITHATEMPERATUREOF²#²&
)DENTIFYTHEUNITWITHAWARNINGLABELTHATSAYSu7ARNINGHOTSURFACEh
/RDER.O
)NFORMATIONLABEL
3AFETYLABEL
7!'.%2ACCEPTSNOLIABILITYFORANYDAMAGEARISINGFROMINCORRECTUSE
5SETHEUNITONLYTOWORKWITHTHEMATERIALSRECOMMENDEDBY7!'.%2
/PERATETHEUNITONLYASANENTIREUNIT
$ONOTDEACTIVATESAFETYEQUIPMENT
5SEONLY7!'.%2ORIGINALSPAREPARTSANDACCESSORIES
4HEPLASTICPARTSOFTHESPRAYGUNARECHARGEDELECTROSTATICALLYBYTHEHIGHVOLTAGElELD
OFTHESPRAYPISTOL(ARMLESSDISCHARGESBRUSHDISCHARGESAREPOSSIBLEAFTERCONTACTWITH
PLASTICPARTS4HEYARECOMPLETELYHARMLESSFORPEOPLE
4HECORONADISCHARGEATTHEELECTRODEENDISVISIBLEDURINGDARKNESSATADISTANCEOFBE
TWEENANDMMANDINCHBETWEENTHESPRAYGUNANDSPRAYOBJECT
8
VM 2000
OPERATING MANUAL
EDITION 03 /2007 PART NO. DOC0388871
3 PRODUCT LIABILITY AND WARRANTY
3.2 WARRANTY
3.1 IMPORTANT NOTES ON PRODUCT LIABILITY
!SARESULTOFAN%#REGULATIONEFFECTIVEASFROM*ANUARYTHEMANUFACTURERSHALL
ONLYBELIABLEFORHISPRODUCTIFALLPARTSCOMEFROMHIMORAREAPPROVEDBYHIMANDIFTHE
DEVICESAREPROPERLYlTTEDOPERATEDANDMAINTAINED
)FOTHERMAKESOFACCESSORYANDSPAREPARTSAREUSEDTHEMANUFACTURER@SLIABILITYCOULDBE
FULLYORPARTIALLYNULLANDVOID
4HEUSAGEOFORIGINAL7!'.%2ACCESSORIESANDSPAREPARTSGUARANTEESTHATALLSAFETYRE
GULATIONSAREOBSERVED
4HISUNITISCOVEREDBYOURWARRANTYONTHEFOLLOWINGTERMS
7EWILLATOURDISCRETIONREPAIRORREPLACEFREEOFCHARGEALLPARTSWHICHWITHINMONTHS
INSINGLESHIFTMONTHSINSHIFTORMONTHSINSHIFTOPERATIONFROMDATEOFRECEIPTBY
THE0URCHASERAREFOUNDTOBEWHOLLYORSUBSTANTIALLYUNUSABLEDUETOCAUSESPRIORTOTHE
SALEINPARTICULARFAULTYDESIGNDEFECTIVEMATERIALSORPOORWORKMANSHIP
4HETERMSOFTHEWARRANTYAREMETATOURDISCRETIONBYTHEREPAIRORREPLACEMENTOFTHE
UNITORPARTSTHEREOF4HERESULTINGCOSTSINPARTICULARSHIPPINGCHARGESROADTOLLSLABOUR
ANDMATERIALCOSTSWILLBEBORNEBYUSEXCEPTWHERETHESECOSTSAREINCREASEDDUETOTHE
SUBSEQUENTSHIPMENTOFTHEUNITTOALOCATIONOTHERTHANTHEADDRESSOFTHEPURCHASER
4HISWARRANTYDOESNOTCOVERDAMAGECAUSEDBY
5NSUITABLE OR IMPROPER USE FAULTY INSTALLATION OR COMMISSIONING BY THE PURCHASER OR A
THIRDPARTYNORMALWEARNEGLIGENT HANDLINGDEFECTIVEMAINTENANCEUNSUITABLECOATING
PRODUCTS SUBSTITUTE MATERIALS AND THE ACTION OF CHEMICAL ELECTROCHEMICAL OR ELECTRICAL
AGENTSEXCEPTWHENTHEDAMAGEISATTRIBUTABLETOUS
!BRASIVECOATINGPRODUCTS SUCHASREDLEAD EMULSIONS GLAZESLIQUIDABRASIVESZINCDUST
PAINTSANDSIMILARREDUCETHESERVICELIFEOFVALVESPACKINGSSPRAYGUNSNOZZLESCYLINDERS
PISTONSETC!NYWEARRESULTINGFROMTHEAFOREMENTIONEDCAUSESISNOTCOVEREDBYTHIS
WARRANTY
#OMPONENTSNOTMANUFACTUREDBY7AGNERARESUBJECTTOTHEWARRANTYTERMSOFTHEORIGI
NALMAKER
4HEREPLACEMENTOFAPARTDOESNOTEXTENDTHEWARRANTYPERIODOFTHEUNIT
4HEUNITSHOULDBEINSPECTEDIMMEDIATELYUPONRECEIPT
4OAVOIDLOSSWARRANTYANIYAPPARENTDEFECTSHOULDBENOTIlEDTOUSORTHEDEALERINWRI
TINGWITHINDAYSFROMDATEOFSALEOFTHEUNIT
4HERIGHTTOCOMMISSIONWARRANTYSERVICESTOATHIRDPARTYISRESERVED
7ARRANTYCLAIMSARESUBJECTTOPROOFOFPURCHASEBYSUBMITTINGANINVOICEORDELIVERYNOTE
)FANINSPECTIONlNDSDAMAGENOTCOVEREDBYTHEPRESENTWARRANTYTHEREPAIRWILLBECAR
RIEDOUTATTHEEXPENSEOFTHEPURCHASER
.OTETHATTHISWARRANTYDOESNOTINANYWAYRESTRICTLEGALLYENTITLEDCLAIMSORTHOSECONTRAC
TUALLYAGREEDTOINOURGENERALTERMSANDCONDITIONS
*7AGNER!'
9
VM 2000
OPERATING MANUAL
EDITION 03 /2007 PART NO. DOC0388871
3.4 GERMAN REGUALTIONS AND GUIDELINES
3.3 CE-CONFORMITY
A "'6! %LECTRICALUNITSANDEQUIPMENT
B "'6$ 7ORKINGWITHLIQUIDEJECTIONDEVICES
C "'6$ 5SINGCOATINGMATERIALS
D #(6 2EGULATIONSONmAMMABLELIQUIDS
E #(6 2EGULATIONSONELECTRICALEQUIPMENTIN%XAREAS
F "'2 %XPLOSIONPROTECTIONRULES
G "'2 !VOIDINGIGNITIONRISKS
H "'2 3ETTINGUPFORCLEANINGWORKPIECESWITHSOLVENTS
I :( 'UIDELINESFORLIQUIDEJECTIONDEVICES
J "') 0AINTINGROOMSANDEQUIPMENT
K "') %LECTROSTATICCOATING
.OTE!LLTITLESCANBEORDEREDFROM(EYMANNS0UBLISHING(OUSEIN#OLOGNE
0179780
Herewith we declare that the supplied version of
0179109 Control unit VM 2000
Complies with the following provisons apllying to it:
73/23/EWG 89/336/EWG
92/31/EWG 93/68/EWG
98/37/EG 94/9/EG
Applied standards, in particular:
EN 292-1 EN 60204-1
EN 292-2 EN 61000-4-2
EN 1050 EN 61000-4-4
EN 1127-1 EN 61000-4-6
EN 1953 EN 61000-4-11
EN 50014 EN 61000-6-1
EN 50050 EN 61000-6-2
EN 55011 EN 61000-6-3
EN 55022 EN 61000-6-4
Applied national technical standards and specifications, in particular:
Marking:
%##ERTIlCATEOF#ONFORMITY
4HECERTIlCATEISENCLOSEDWITHTHISPRODUCT4HECERTIlCATEOFCONFORMITYCANBEREORDERED
FROMYOUR7!'.%2REPRESENTATIVEQUOTINGTHEPRODUCTANDSERIALNUMBER
0ARTNUMBER
10
VM 2000
OPERATING MANUAL
EDITION 03 /2007 PART NO. DOC0388871
4 DESCRIPTION
4.1 FIELD OF APPLICATION, USING IN ACCORDANCE WITH INSTRUCTIONS
WAGNER‘s electrostatic control unit VM 2000 controls the high voltage supply to the spray
guns used to apply liquid coating media GM 2000EA, GM 2000EAC and GM 2800EA.
The VM 2000 electrostatic control unit can only be used in conjunction with spray guns of
type GM 2000EAC, GM 2000EA or GM 2800EA.
4.2 SCOPE OF SUPPLY
Qty Part No. Description
1 0179109 Control unit VM 2000
230 VAC 50/60 Hz
1 0179115 Control unit VM 2000 USA
115 VAC 50/60 Hz
The standard equipment includes:
Qty Part No. Description
0179109
0179115
1 - 0241270 Power cable standard 3 m; 9.8 ft
- 1 0264626 Power cable USA 2 m; 6.6 ft
1 1 0130215 Earthing cable 10 m; 32.8 ft
1 1 0132920 Spare parts set *
1 1 0179780 CE-Declaration of Conformity
1 - 0388870 Operating manual German
- 1 0388871 Operating manual English
1 1 see 1.1 An operating manual in the local language
* Spare parts set consists of:
Qty Part No. Description
2 9951110 Thermal delay fuse 1.6 A
2 9951115 Thermal delay fuse 0.5 A
For special versions the delivery note applies.
11
VM 2000
"?
OPERATING MANUAL
EDITION 03 /2007 PART NO. DOC0388871
4.3 TECHNICAL DATA
Input voltage: 115VAC 50/60Hz
230VAC 50/60 Hz k
Input power: max. 30 W
Output voltage: max. 17 Vpp
Output current: max. 0.9 A
High voltage limit 80 kV DC
Corona current limiting: 100 µA DC
Polarity: for positive and negative HV generators
Enclosure class: IP 54 *
Weight (without cable) 3.2 kg; 7.1 lb
Working temperature range 5-40°C; 41-104°F
Dimension width (B) 180 mm; 7.09 in
Dimension height (H) 145 mm; 5.71 in
Dimension depth (T) 265 mm; 10.43 in
* unit is only splash-proof if retaining straps interlock the spray gun cable box with the
mains connector and the power cable box with the control unit connector.
12
VM 2000
4YP4YPE
3ERIE.R
3ERIAL.R
3PANNUNG
6OLTAGE
%INGANGSLEISTUNG
,INE0OWER
&UNKSTÝRGRAD
2&)SUPRESION
3CHUTZKLASSE
0ROT#LASS
6-7
6^(Z
MAX7
&.
)0
0RIM!4
3EC!4
3PANNUNG
6OLTAGE
3TROM
#URRENT
MAX6PP
MAX!
#(!LTSTÆTTEN
*7AGNER!'
'EPRÀFTNACH%.
04"
))'
!4%8
"?
(6-
/&&
+6 M
/.
6-
"?
OPERATING MANUAL
EDITION 03 /2007 PART NO. DOC0388871
4.4 FUNCTION
The VM 2000 is made up into an electrostatic spraying system with the appropriate spray
gun and other components.The required high-voltage value is set on the VM 2000 control
unit.The high voltage supply is switched on and off with the trigger of the spray gun.The
high voltage characteristics have the effect that if the spray gun gets too close to the ob-
ject being sprayed (or to earth), the voltage is automatically reduced thus preventing an
unintentional spark discharge.
4.5 OPERATING CONTROL
Front plate
1 Selector (mains supply)
OFF = Control unit switched off
ON = Control unit switched on
2 Voltage regulator
•
Rotate anti-clockwise past switching point to
turn off the high-voltage module.
•
Rotate clockwise to adjust the high-voltage
(max 80 kV)
3 Spraying current display
(Luminous display green)
Shows the spraying current in µA as a bar display.
4 High voltage indicator (Luminous display green)
Shows the high-voltage (actual value) in kV as a bar display.
5 Red LED display (left)
Not in operation
6 Grounding guard circuit (LED - red)
gun cable fault Lights up when the connecting cable from VM 2000 to the spray gun is
not plugged in or is faulty. HVM goes into fault mode, i.e.:
•
High-voltage is turned off.
•
Remove cause, i.e., check connecting cable from gun to VM 2000. If faulty, repair by
Wagner-Service.
•
Turn off HVM with the voltage regulator and then turn it on again.
Back plate
10 Primary fuse
0.5 Ampere, delay action
11 Secondary fuse
1.6 Ampere, delay action
12 Milled nut earthing
Connection for the earth cable (system earth)
13 Cover
14 Connecting socket
Connection for gun cable with safetyclip
15 Connecting socket
Connection for mains cable with safety clip
13
VM 2000
OPERATING MANUAL
EDITION 03 /2007 PART NO. DOC0388871
5 STARTING UP AND OPERATION
5.2 POSITIONING OF THE UNIT
5.1 ADDITIONAL COMPONENTS
This control unit is used to complete an electrostatic spraying system,with an spray gun
and various other components (see WAGNER accessories), e.g. paint supply equipment.
With the electrostatic control unit VM 2000 may be used the spray guns:
➞GM 2000EAC
➞GM 2000EA
➞GM 2800EA
7!2.).'
)NCORRECTINSTALLATIONOPERATION
2ISKOFINJURYANDDAMAGETOEQUIPMENT
7HENPUTTINGINTOOPERATIONANDFORALLWORKREADANDFOLLOW
THEOPERATINGINSTRUCTIONSANDSAFETYREGULATIONSFORTHEADDI
TIONALLYREQUIREDSYSTEMCOMPONENTS
3)()??'"
#!54)/.
)MPURITIESINTHESPRAYINGSYSTEM
3PRAYGUNBLOCKAGEMATERIALSHARDENINTHESPRAYINGSYSTEM
&LUSHTHESPRAYGUNANDPAINTSUPPLYWITHASUITABLECLEANINGAGENT
3)()??'"
3)()??'"
$!.'%2
)NCORRECTINSTALLATIONOFTHEUNIT
2ISKOFEXPLOSIONANDEQUIPMENTDAMAGE
0LACETHEUNITOUTSIDETHESPRAYBOOTHZONE
0LACETHEUNITOUTSIDETHEEXPLOSIONZONE
0ROTECTTHEUNITFROMEXTREMETEMPERATUREANDMOISTURECHAN
GES
0ROTECTTHEUNITAGAINSTDIRT
,AYANDlXTHECONNECTINGCABLECORRECTLY
14
VM 2000
OPERATING MANUAL
EDITION 03 /2007 PART NO. DOC0388871
5.3 EARTHING
Perfect earthing of all system components (workpieces, conveyor, paint supply system,
control unit, spray booth or spraying stand, see illustration) is a prerequisite for optimum
coating efficiency and safety.
A badly earthed work-piece will result in:
•
Very poor wrap-around
•
Uneven coating thickness
•
Spray-back onto the spray gun, i.e. contamination
The prerequisites for perfect earthing and coating are:
•
Clean workpiece suspension
•
Earthing of spray booth, conveyor system and hangers to the building earth in accor
dance with the operating instruction or the manufacturer‘s information
•
Earthing of all conductive parts within the working area
•
The earthing resistance of the work-piece must not exceed 1 MΩ(Mega Ohm).
•
Connect the control unit to the mains system earth.
7!2.).'
$ISCHARGE OF ELECTROSTATICALLY CHARGED COMPONENTS IN ATMO
SPHERESCONTAININGSOLVENTS
%XPLOSIONHAZARDFROMELECTROSTATICSPARKSORmAMES
%ARTHALLUNITCOMPONENTS
%ARTHTHEWORKPIECESBEINGPAINTED
3)()??'"
7!2.).'
(EAVYPAINTMISTIFEARTHINGISINSUFlCIENT
2ISKOFPOISONING
)NSUFlCIENTPAINTAPPLICATIONQUALITY
%ARTHALLUNITCOMPONENTS
%ARTHTHEWORKPIECESBEINGPAINTED
3)()??'"
15
VM 2000
"?
2MAX-7
OPERATING MANUAL
EDITION 03 /2007 PART NO. DOC0388871
Earthing scheme (example)
Minimum cable cross-section
Control unit 4 mm² (AWG 12)
Pump 4 mm² (AWG 12)
Paint container 4 mm² (AWG 12)
Conveyor 16 mm² (AWG 6)
Spraying booth 16 mm² (AWG 6)
Spraying stand 16 mm² (AWG 6)
Conveyor
Floor, antistatic
Pump
Paint container
Spraying stand
Earthing
cable
Control modul
System earth System earth
Workpiece
16
VM 2000
(6-
/&&
+6 M
/.
6-
"?
4YP4YPE
3ERIE.R
3ERIAL.R
3PANNUNG
6OLTAGE
%INGANGSLEISTUNG
,INE0OWER
&UNKSTÝRGRAD
2&)SUPRESION
3CHUTZKLASSE
0ROT#LASS
6-7
6^(Z
MAX7
&.
)0
0RIM!4
3EC!4
3PANNUNG
6OLTAGE
3TROM
#URRENT
MAX6PP
MAX!
#(!LTSTÆTTEN
*7AGNER!'
'EPRÀFTNACH%.
04"
))'
!4%8
"?
OPERATING MANUAL
EDITION 03 /2007 PART NO. DOC0388871
5.4 STARTING-UP THE CONTROL UNIT/ SPRAY GUN
➞ See safety regulations in chapter 2
Note:
The local mains voltage must com-play with the voltage quoted for the VM 2000.
Front plate Back plate
1. Connect the electrostatic control unit VM 2000 to the mains socket (15). The mains
socket should be interlocked with the extraction system.
2. Connect the earth cable to the earthing screw (12) and to system earth.
3. Connect gun cable to connection socket (14) and secure with the safety clip. (also
conect spray gun GM 2000EA or GM 2000EAC or GM 2800EA to the paint supply and
see the operating instructions„GM 2000EA or GM 2000EAC or GM 2800EA“.)
4. Turn selector (1) on the front of the control unit to „1“. The illuminated dot on the
corona current display (3) indicates the corona current limit set in the factory.
5. Turn the voltage regulator (2) past the detente point to the right. The dot indicating
the set voltage value (3) moves up the scale to reflect the new required high-voltage
value.
6. Pressing the trigger on the spray gun switches the high-voltage supply on and both
indicators (3) and (4) change to bar displays, i.e. reflecting the actual high-voltage and
corona current values.
$!.'%2
(IGHVOLTAGElELD
$ANGERTOLIFEFROMMALFUNCTIONINGHEARTPACEMAKERS
%NSURETHATPERSONSWITHHEARTPACEMAKERS
$ONOTWORKWITHTHEELECTROSTATICSPRAYGUN
2EMAIN OUTSIDE THE AREA OF THE ELECTROSTATIC SPRAY GUNWORK
PIECE
3)()??'"
17
VM 2000
(6-
/&&
+6 M
/.
6-
"?
OPERATING MANUAL
EDITION 03 /2007 PART NO. DOC0388871
6 TROUBLESHOOTING AND MAINTENANCE
Problem Cause Solution
Green LEDs (3) (4) do not
light up
• Mains power not switched on
• 0.5 / 1.6 A slow-blow fuses
defective
• Switch on mains power supply
• Replace fuses
Red LED (5) lights up (no
high-voltage supply)
• HVM-mdule defective • Inform your local WAGNER Service
Center
Red LED (6) lights up (no
high-voltage supply)
• Open circuit in the connecting
lead to the spray gun
• Earth connection between control
unit and spray gun interrupted
• Connecting lead can be replaced by
WAGNER Service
• Inform your local WAGNER Service
Center
18
VM 2000
OPERATING MANUAL
EDITION 03 /2007 PART NO. DOC0388871
7 PRODUCT DISPOSAL
3)()??'"
.OTE
$O NOT DISPOSE OF WASTE ELECTRICAL EQUIPMENT WITH THE HOU
SEHOLDREFUSE
)NACCORDANCEWITH%UROPEAN$IRECTIVE%#ONTHEDISPOSAL
OFWASTEELECTRICALEQUIPMENTANDITSIMPLEMENTATIONINNATIONAL
LAWTHISPRODUCTMAYNOTBEDISPOSEDOFWITHTHEHOUSEHOLDREFUSE
BUTMUSTRATHERBERECYCLEDINANENVIRONMENTALLYCORRECTMANNER
9OURWASTE7AGNERDEVICEWILLBETAKENBACKBYUSOROURREPRESEN
TATIVES AND DISPOSED OF ENVIRONMENTALLY CORRECTLY 0LEASE CONTACT
ONEOFOURSERVICEPOINTSORONEOFOURREPRESENTATIVESORUSDIRECTLY
TOTHISPURPOSE
19
VM 2000
OPERATING MANUAL
EDITION 03 /2007 PART NO. DOC0388871
8 SPARE PARTS
8.1 HOW TO ORDER SPARE PARTS?
!LWAYSSUPPLYTHEFOLLOWINGINFORMATIONTOENSUREDELIVERYOFTHERIGHTSPAREPART
0ART.UMBERDESCRIPTIONANDQUANTITY
4HEQUANTITYNEEDNOTBETHESAMEASTHENUMBERGIVENINTHEu1UANTITYhCOLUMN4HIS
NUMBERMERELYINDICATESHOWMANYOFTHERESPECTIVEPARTSAREUSEDINEACHSUBASSEMBLY
4HEFOLLOWINGINFORMATIONISALSOREQUIREDTOENSURESMOOTHPROCESSINGOFYOURORDER
!DDRESSFORTHEINVOICE
!DDRESSFORDELIVERY
.AMEOFTHEPERSONTOBECONTACTEDINTHEEVENTOFANYQUERIES
4YPEOFDELIVERYREQUIREDAIRFREIGHTORMAILSEAROUTEOROVERLANDROUTEETC
-ARKSINSPAREPARTSLISTS
.OTETOCOLUMNu+hINTHEFOLLOWINGSPAREPARTSLISTS
U 7EARINGPARTS
.OTE.OLIABILITYISASSUMEDFORWEARINGPARTS
L .OTPARTOFSTANDARDEQUIPMENTAVAILABLEHOWEVERASADDITIONALEXTRA
3)()??'"
7!2.).'
)NCORRECTMAINTENANCEREPAIR
2ISKOFINJURYANDDAMAGETOTHEEQUIPMENT
2EPAIRSANDPARTREPLACEMENTMAYONLYBECARRIEDOUTBYSPE
CIALLYTRAINEDSTAFFORA7!'.%2SERVICECENTER
"EFOREALLWORKONTHEUNITANDINTHEEVENTOFWORKINTERRUP
TIONS
3WITCHOFFTHEENERGYCOMPRESSEDAIRSUPPLY
2ELIEVETHEPRESSUREFROMTHESPRAYGUNANDUNIT
3ECURETHESPRAYGUNAGAINSTACTUATION
/BSERVETHEOPERATINGANDSERVICEINSTRUCTIONSWHENCARRYING
OUTALLWORK
20
VM 2000
OPERATING MANUAL
EDITION 03 /2007 PART NO. DOC0388871
8.2 SPARE PARTS LIST VM2000
Item K Qty Part No. Description
1 0241270 Mains cable standard 3 m; 9.8 ft
1 0264626 Mains cable USA 2 m; 6.6 ft
1 0130215 Earth cable assy.10 m; 32.8 ft
◆1 0132920 Spare part set (fuse set)
1 9910522 Milled nut earthing
1 9920118 Disc earthing
1 9955021 Fuse holder
◆= Wearing part
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