WAGNER Sprint 60 L XE User manual

Translation of the Original
Operating Manual
SPRINT XE
Manual Powder System
For professional use.
Always follow the information in this manual,
particularly the safety instructions and the warning
instructions. Store the manual in a safe place.
Version 05/2017
P_02640

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OPERATING MANUAL
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Table of Contents
1 ABOUT THESE INSTRUCTIONS 6
1.1 Preface 6
1.2 Warnings, Notices and Symbols in these Instructions 6
1.3 Languages 7
1.4 Abbreviations 7
1.5 Terminology for the Purpose of this Manual 7
2 CORRECT USE 8
2.1 Device Type 8
2.2 Type of Use 8
2.3 For Use in Potentially Explosive Areas 8
2.4 Processible Working Materials 8
2.5 Misuse 8
3 IDENTIFICATION 9
3.1 Explosion Protection Identication 9
3.1.1 Trolley Identication 9
3.1.2 Control Unit Identication 9
3.1.3 Spray Gun Identication 10
3.2 Type Plates 10
3.2.1 Trolley Type Plate 10
3.2.2 Control Unit Type Plate 11
3.2.3 Powder Spray Gun Type Plate 11
3.3 Permissible Device Combinations 12
4 BASIC SAFETY INSTRUCTIONS 13
4.1 Safety Instructions for the Operator 13
4.1.1 Electrical Devices and Equipment 13
4.1.2 A Safe Work Environment 14
4.1.3 Personnel Qualications 14
4.2 Safety Instructions for Sta 15
4.2.1 Use Personal Safety Equipment 15
4.2.2 Safe Handling of WAGNER Powder Spray Devices 15
4.2.3 Ground the Unit 16
4.2.4 Product Hoses 16
4.2.5 Cleaning and Flushing 17
4.2.6 Maintenance and Repair 17
4.2.7 Protective and Monitoring Equipment 18
5 DESCRIPTION 19
5.1 Construction and Mode of Operation 19
5.1.1 Description of Sprint Airuid XE 19
5.1.2 Description of Sprint 60 L XE tank (Without Vibrator Table) 20
5.1.3 Operating Modes 21
5.2 Included Items 21
5.2.1 Variants 21
5.2.2 Standard Equipment 21
5.2.3 Technical Data 22
5.3 Operation of the Control Unit 24

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6 COMMISSIONING 29
6.1 Training of Assembly/Commissioning Sta 29
6.2 Storage Conditions 29
6.3 Installation Conditions 29
6.4 Assembling the Manual System 30
6.4.1 Assembling the Equipment Trolley 30
6.4.2 Assembling the Control Unit 30
6.5 Connecting the Manual Powder System 31
6.5.1 Connection Requirements 31
6.5.2 Connecting the Airuid Manual Powder System 32
6.5.3 Connecting the 60 L Tank Manual System 34
6.6 Grounding 36
6.6.1 Grounding the Powder Coating System 36
6.7 Safety Checks 37
7 OPERATION 38
7.1 Training the Operating Sta 38
7.2 Work 38
7.2.1 Switching on the Manual System 39
7.2.2 Adjusting the Fluidization (Airuid) 40
7.2.3 Adjusting Fluidization (60 L Tank Without Vibrator Table) 41
7.3 Factory Setting Recipe Nos. 1–4 42
7.4 Interrupting the Coating Process 43
7.4.1 Airuid Version 43
7.4.2 60 L Tank Version 44
7.5 Performing a Paint Change 45
7.5.1 Airuid Version 45
7.5.2 60 L Tank Version 46
7.6 "Double Click" Recipe (High Dynamic Remote) 49
8 CLEANING AND MAINTENANCE 50
8.1 Cleaning 50
8.1.1 Cleaning Sta 50
8.1.2 Flushing and Cleaning the System 50
8.2 Maintenance 50
8.2.1 Maintenance Sta 50
8.2.2 Maintenance Instructions 50
8.2.3 Safety Checks 51
8.2.4 Maintenance Procedures 51
8.3 Periodic Checking of the Manual System 52
8.3.1 Airuid Version 52
8.3.2 60 L Tank Version 53
9 TROUBLESHOOTING AND RECTIFICATION 54
10 INSPECTIONS 56
11 DISASSEMBLY AND DISPOSAL 57
11.1 Disassembly 57
11.2 Disposal 57
12 ACCESSORIES 58
12.1 Feed System SN-2 550/10 58
12.2 Maintenance Unit 58
12.3 Quick Coupling Set 59

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12.4 Adapter Plate Switchbox 59
12.5 Spray Gun Switchbox 59
12.5.1 Installation of the Switchbox 60
12.5.2 Switching the Gun Types 61
12.6 PEM-T3 Manual Gun 62
12.7 PEM-T3 Extension 62
12.8 Retrot Set, Tribo Lance TL1 63
12.9 Swivel Casters Set 63
12.10 Powder Hose 64
12.11 Sprint Dual Manual Coating Set 64
12.12 Wall Mount 64
12.13 Conversion Sets 65
12.14 Recipe Label 66
12.15 Extended Operating Manual 66
13 SPARE PARTS 67
13.1 How to Order Spare Parts? 67
13.2 Spare Parts List of Sprint Airuid XE Manual Powder System 68
13.3 Spare Parts List of Sprint 60 L XE Manual Powder System Tank 70
13.4 Trolley Spare Parts 71
13.5 Intake Tube, ST 550/10 72
13.6 Feed System, SN-2 550/10 73
13.7 Compressed Air Supply 74
13.8 Powder Injector, PI-F1 75
13.9 HiCoat-ED Pump F 76
13.10 60 L/25 L Tank 77
14 WEARING PARTS 79
15 Guarantee and Conformity Declarations 80
15.1 Important Notes on Product Liability 80
15.2 Warranty Claim 80
15.3 EU Declaration of Conformity 81
15.3.1 EU Declaration of Conformity for Trolley 81
15.3.2 EU Declaration of Conformity for Control Unit 82
15.3.3 EU Declaration of Conformity for Spray Guns 83
15.4 EC Type Examination Certicate 84
15.5 FM Approval 86

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1 ABOUT THESE INSTRUCTIONS
1.1 PREFACE
The operating manual contains information about safely operating, maintaining, cleaning
and repairing the device.
The operating manual is part of the device and must be available to the operating and
service personnel.
Operating and service personnel should be instructed according to the safety instructions.
The device may only be operated in compliance with this operating manual.
This equipment can be dangerous if it is not operated according to the instructions in this
operating manual.
Electrostatic manual coating systems may only be operated by qualied personnel.
1.2 WARNINGS, NOTICES AND SYMBOLS IN THESE INSTRUCTIONS
Warning instructions in this operating manual highlight particular dangers to users and to
the device and state measures for avoiding the hazard. These warning instructions fall into
the following categories:
DANGER Immediate risk of danger.
Non-observance will result in death or serious injury.
WARNING Potential risk.
Non-observance may result in death or serious injury.
CAUTION Potentially hazardous situation.
Non-observance may result in minor injury.
NOTICE Potentially hazardous situation.
Non-observance may result in damage to property.
Note Provides information about particular characteristics and how
to proceed.
Explanation of warning:
LEVEL OF DANGER
This notice warns you of a hazard!
Possible consequences of not observing the warning instructions.
The measures for preventing the hazard and its consequences.

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1.3 LANGUAGES
The operating manual is available in the following languages:
Language Order No. Language Order No.
German 2354919 Chinese 2354925
English 2354920 Portuguese 2368373
French 2354921 Japanese 2367167
Italian 2354922 Danish 2374101
Spanish 2354923 Swedish 2374100
Russian 2354924 Czech 2382850
Additional languages on request or at: www.wagner-group.com
1.4 ABBREVIATIONS
Order No. Order number
Spare part
Marking in the spare parts lists
Position
Number of pieces
1.5 TERMINOLOGY FOR THE PURPOSE OF THIS MANUAL
Cleaning
Cleaning Manual cleaning of devices and device parts with cleaning agent
Flushing Internal ushing with compressed air of parts carrying paint
Sta qualications
Trained person Is instructed in the tasks assigned to him/her, the potential risks
associated with improper behavior as well as the necessary
protective devices and measures.
Electrically trained
person
Is instructed by an electrician about the tasks assigned to him/
her, the potential risks associated with improper behavior as
well as the necessary protective devices and measures.
Electrician Can assess the work assigned to him/her and detect possible
hazards based on his/her technical training, knowledge and
experience in relevant provisions.
Skilled person in
accordance with TRBS
1203
(2010/Revision 2012)
A person, who, based on his/her technical training, experience
and recent vocational experience, has sucient technical
knowledge in the areas of explosion protection, protection
from pressure hazards and electric hazards (if applicable) and
is familiar with the relevant and generally accepted rules of
technology so that he/she can inspect and assess the status of
devices and coating systems based on workplace safety.

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2 CORRECT USE
2.1 DEVICE TYPE
Manual powder system for manual coating of grounded work pieces.
2.2 TYPE OF USE
The Sprint XE manual system is designed for single and serial coatings for industry and
trade.
WAGNER explicitly prohibits any other use!
Electrostatic manual coatingsystems may only beused in sprayareas equippedin accordance
with EN 12981 or under equivalent ventilation conditions.
The components of the three dierent versions of the Sprint XE manual system (Airuid version,
60 L tank version) are mutually compatible.
The device may only be operated under the following conditions:
Use the device only to work with the products recommended by WAGNER.
Only operate the device as a whole.
Do not deactivate safety xtures.
Use only WAGNER original spare parts and accessories.
The operating personnel must be trained on the basis of this operating manual.
Follow the instructions in the operating manual.
2.3 FOR USE IN POTENTIALLY EXPLOSIVE AREAS
The device is suitable for use in potentially explosive areas as dened in Directive 2014/34/EU
(ATEX), (see Explosion protection marking Chapter 3.1).
In explosion hazard areas, only use approved explosion-proof
electrical devices.
2.4 PROCESSIBLE WORKING MATERIALS
– types of powder that can be charged electrostatically;
– metallic powder.
Note:
Contact your local WAGNER dealer and the lacquer manufacturer if you encounter
application problems.
2.5 MISUSE
Misuse can lead to physical injury and/or property damage!
Special attention must be paid that:
Do not process liquid coating products, e.g. solvents or water-based lacquers;
Do not process food, medicine or cosmetics.

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3 IDENTIFICATION
3.1 EXPLOSION PROTECTION IDENTIFICATION
3.1.1 TROLLEY IDENTIFICATION
Device type: Airuid XE trolley/60 L XE trolley
Manufacturer: Wagner International AG
9450 Altstätten
Switzerland
II 3D Dc T100 °C
CE European Communities
Ex Symbol for explosion protection
II Device class II
3 Category 3
D Ex-atmosphere dust
Dc Device protection level, suitable for use in Zone 22
T100 °C Maximum surface temperature
3.1.2 CONTROL UNIT IDENTIFICATION
The device is suited for use in potentially explosive areas, in accordance withTest Certicate
PTB 12 ATEX 5001.
Device type: EPG-Sprint XE control unit
Manufacturer: Wagner International AG
9450 Altstätten
Switzerland
0102 II 3(2)D
CE European Communities
0102 Number of notied body which issues the recognition of
quality assurance in production
Ex Symbol for explosion protection
II Device class II
3 Category 3 (Zone 22)
(2) Impact on equipment of category 2
D Ex-atmosphere dust

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3.1.3 SPRAY GUN IDENTIFICATION
The device is suited for use in potentially explosive areas, in accordance withTest Certicate
PTB 12 ATEX 5001.
Device type: PEM-X1 manual gun
Manufacturer: Wagner International AG
9450 Altstätten
Switzerland
0102 II 2D 2mJ
CE European Communities
0102 Number of notied body which issues the recognition of
quality assurance in production
Ex Symbol for explosion protection
II Device class II
2 Category 2
D Ex-atmosphere dust
2mJ Maximum ignition energy 2 mJ
The EC-type examination certicates are listed in Chapter 15.4.
3.2 TYPE PLATES
3.2.1 TROLLEY TYPE PLATE
P_02655
CH–9450 Altstätten
Made in Switzerland
Wagner International AG
II 3D Dc T100°C
Typ:
Type: Manual Unit SPRINT
Handanlage SPRINT
SPRINTAirfluid XE
2355400
SPRINTAirfluid XE Jap.
2355800
SPRINT 60L XE
2355403
230 VAC
50 Hz
100 VAC
50/60 Hz
2355402
SPRINT 60L XE USA
2355404
SPRINTAirfluid XE USA 115 VAC
60 Hz
CL II, Div 2
Group F& G
Temperature 40C T4
Ambient
In accordance with control document: 2309729
90-250 VAC
47-63 Hz
90-250 VAC
47-63 Hz
Serial no. Serie Nr.: Year of manufacture:
Baujahr: