WAGO 750-528 User manual

Manual
WAGO-I/O-SYSTEM 750
750-528
4DO 30V AC/DC 2.0A SSR Isolated
4
-Channel Digital Output; 30 VAC/DC; 2.0 A;
Solid
-State; Isolated
Version 1.0.0

2 WAGO-I/O-SYSTEM 750
750-528 4DO 30V AC/DC 2.0A SSR Isolated
Manual
Version 1.0.0
© 2020 WAGO Kontakttechnik GmbH & Co. KG
All rights reserved.
WAGO Kontakttechnik GmbH & Co. KG
Hansastraße 27
D-32423 Minden
Phone: [phone] – 0
Fax: [phone] – 1 69
E-Mail: [email protected]
Web: www.wago.com
Technical Support
Phone: [phone] – 4 45 55
Fax: [phone] – 84 45 55
E-Mail: [email protected]
Every conceivable measure has been taken to ensure the accuracy and
completeness of this documentation. However, as errors can never be fully
excluded, we always appreciate any information or suggestions for improving the
documentation.
E-Mail: [email protected]
We wish to point out that the software and hardware terms as well as the
trademarks of companies used and/or mentioned in the present manual are
generally protected by trademark or patent.
WAGO is a registered trademark of WAGO Verwaltungsgesellschaft mbH.

WAGO-I/O-SYSTEM 750 Table of Contents 3
750-528 4DO 30V AC/DC 2.0A SSR Isolated
Manual
Version 1.0.0
Table of Contents
1Notes about this Documentation .............................................................5
1.1 Validity of this Documentation.................................................................5
1.2 Copyright................................................................................................5
1.3 Symbols .................................................................................................6
1.4 Number Notation ....................................................................................8
1.5 Font Conventions ...................................................................................8
2Important Notes ........................................................................................9
2.1 Legal Bases............................................................................................9
2.1.1 Subject to Changes............................................................................9
2.1.2 Personnel Qualifications ....................................................................9
2.1.3 Use of the 750 Series in Compliance with Underlying Provisions.......9
2.1.4 Technical Condition of Specified Devices.........................................10
2.2 Safety Advice (Precautions) .................................................................11
3Device Description..................................................................................15
3.1 View .....................................................................................................16
3.2 Connectors ...........................................................................................17
3.2.1 Data Contacts/Local Bus..................................................................17
3.2.2 Power Jumper Contacts/Field Supply ..............................................18
3.2.3 CAGE CLAMP®Connectors.............................................................20
3.3 Display Elements..................................................................................21
3.4 Schematic Diagram ..............................................................................21
3.5 Technical Data .....................................................................................22
3.5.1 Device Data .....................................................................................22
3.5.2 Digital Outputs .................................................................................22
3.5.3 Field Supply .....................................................................................23
3.5.4 Local Bus Supply .............................................................................23
3.5.5Isolation ...........................................................................................23
3.5.6 Communication................................................................................23
3.5.7 Connection Type..............................................................................23
3.6 Environmental Conditions.....................................................................24
3.7 Approvals .............................................................................................25
3.8 Standards and Guidelines ....................................................................26
4Process Image.........................................................................................27
5Mounting..................................................................................................28
5.1 Mounting Sequence..............................................................................29
5.2 Inserting and Removing Devices ..........................................................30
5.2.1 Inserting the I/O Module...................................................................30
5.2.2 Removing the I/O Module ................................................................31
6Connect Devices .....................................................................................32
6.1 Connecting a Conductor to the CAGE CLAMP®...................................32
6.2 Power Supply Concept .........................................................................33
6.2.1 Power Supply for Voltage Ranges up to 31.2 VDC...........................33
6.2.2 Power Supply for AC Voltage (up to 30 VAC) or DC Voltage
above 31.2 V (up to 48 VDC)............................................................34

4 Table of Contents WAGO-I/O-SYSTEM 750
750-528 4DO 30V AC/DC 2.0A SSR Isolated
Manual
Version 1.0.0
6.3 Connection Examples...........................................................................35
7Use in Hazardous Environments ...........................................................36
7.1 Marking Configuration Examples ..........................................................37
7.1.1 Marking for Europe According to ATEX and IECEx..........................37
7.1.2 Marking for the United States of America (NEC) and Canada
(CEC)...............................................................................................41
7.2 Installation Regulations.........................................................................44
7.2.1 Special Notes including Explosion Protection...................................44
7.2.2 Special Notes Regarding UL Hazardous Location............................46
List of Figures ..................................................................................................47
List of Tables....................................................................................................48

WAGO-I/O-SYSTEM 750 Notes about this Documentation 5
750-528 4DO 30V AC/DC 2.0A SSR Isolated
Manual
Version 1.0.0
1 Notes about this Documentation
Always retain this documentation!
This documentation is part of the product. Therefore, retain the documentation
during the entire service life of the product. Pass on the documentation to any
subsequent user. In addition, ensure that any supplement to this documentation
is included, if necessary.
1.1 Validity of this Documentation
This documentation is only applicable to the I/O module 750-528
(4DO 30V AC/DC 2.0A SSR Isolated).
The I/O module 750-528 shall only be installed and operated according to the
instructions in this manual and in the manual for the used fieldbus coupler or
controller.
Consider power layout of the WAGO I/O SYSTEM 750!
In addition to these operating instructions, you will also need the manual for the
used fieldbus coupler or controller, which can be downloaded at www.wago.com.
There, you can obtain important information including information on electrical
isolation, system power and supply specifications.
1.2 Copyright
This Manual, including all figures and illustrations, is copyright-protected. Any
further use of this Manual by third parties that violate pertinent copyright
provisions is prohibited. Reproduction, translation, electronic and phototechnical
filing/archiving (e.g., photocopying) as well as any amendments require the
written consent of WAGO Kontakttechnik GmbH & Co. KG, Minden, Germany.
Non-observance will involve the right to assert damage claims.

6 Notes about this Documentation WAGO-I/O-SYSTEM 750
750-528 4DO 30V AC/DC 2.0A SSR Isolated
Manual
Version 1.0.0
1.3 Symbols
Personal Injury!
Indicates a high-risk, imminently hazardous situation which, if not avoided, will
result in death or serious injury.
Personal Injury Caused by Electric Current!
Indicates a high-risk, imminently hazardous situation which, if not avoided, will
result in death or serious injury.
Personal Injury!
Indicates a moderate-risk, potentially hazardous situation which, if not avoided,
could result in death or serious injury.
Personal Injury!
Indicates a low-risk, potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
Damage to Property!
Indicates a potentially hazardous situation which, if not avoided, may result in
damage to property.
Damage to Property Caused by Electrostatic Discharge (ESD)!
Indicates a potentially hazardous situation which, if not avoided, may result in
damage to property.
Important Note!
Indicates a potential malfunction which, if not avoided, however, will not result in
damage to property.

WAGO-I/O-SYSTEM 750 Notes about this Documentation 7
750-528 4DO 30V AC/DC 2.0A SSR Isolated
Manual
Version 1.0.0
Additional Information:
Refers to additional information which is not an integral part of this
documentation (e.g., the Internet).

8 Notes about this Documentation WAGO-I/O-SYSTEM 750
750-528 4DO 30V AC/DC 2.0A SSR Isolated
Manual
Version 1.0.0
1.4 Number Notation
Table 1: Number Notation
Number Code
Example
Note
Decimal
100
Normal notation
Hexadecimal
0x64
C notation
Binary
'100'
'0110.0100'
In quotation marks, nibble separated
with dots (.)
1.5 Font Conventions
Table 2: Font Conventions
Font Type
Indicates
italic
Names of paths and data files are marked in italic-type.
e.g.: C:\Program Files\WAGO Software
Menu
Menu items are marked in bold letters.
e.g.: Save
>
A greater-than sign between two names means the selection of a
menu item from a menu.
e.g.: File > New
Input
Designation of input or optional fields are marked in bold letters,
e.g.: Start of measurement range
“Value”
Input or selective values are marked in inverted commas.
e.g.: Enter the value “4 mA” under
Start of measurement range
.
[Button]
Pushbuttons in dialog boxes are marked with bold letters in square
brackets.
e.g.: [Input]
[Key]
Keys are marked with bold letters in square brackets.
e.g.: [F5]

WAGO-I/O-SYSTEM 750 Important Notes 9
750-528 4DO 30V AC/DC 2.0A SSR Isolated
Manual
Version 1.0.0
2 Important Notes
This section includes an overall summary of the most important safety
requirements and notes that are mentioned in each individual section. To protect
your health and prevent damage to devices as well, it is imperative to read and
carefully follow the safety guidelines.
2.1 Legal Bases
2.1.1 Subject to Changes
WAGO Kontakttechnik GmbH & Co. KG reserves the right to provide for any
alterations or modifications. WAGO Kontakttechnik GmbH & Co. KG owns all
rights arising from the granting of patents or from the legal protection of utility
patents. Third-party products are always mentioned without any reference to
patent rights. Thus, the existence of such rights cannot be excluded.
2.1.2 Personnel Qualifications
All sequences implemented on WAGO I/O SYSTEM 750 devices may only be
carried out by electrical specialists with sufficient knowledge in automation. The
specialists must be familiar with the current norms and guidelines for the devices
and automated environments.
All changes to the coupler or controller should always be carried out by qualified
personnel with sufficient skills in PLC programming.
2.1.3 Use of the 750 Series in Compliance with Underlying
Provisions
Fieldbus couplers, controllers and I/O modules of the modular
WAGO-I/O-SYSTEM 750 receive digital and analog signals from sensors and
transmit them to actuators or higher-level control systems. Using controllers, the
signals can also be (pre-) processed.
This product is designed for protection class IP20. There is protection against
finger injury and solid impurities up to 12.5 mm diameter is assured; protection
against water damage is not ensured.
The product represents an open-type device. It may only be installed in
enclosures (tool-secured enclosures or operating rooms) which fulfil the listed
requirements specified in the safety instructions in chapter “Safety Advice
(Precautions)”.
The product is intended for installation in automation systems. It does not have
its own integrated separator. A suitable separator must therefore be created on
the plant side.

10 Important Notes WAGO-I/O-SYSTEM 750
750-528 4DO 30V AC/DC 2.0A SSR Isolated
Manual
Version 1.0.0
The operation of the product in residential areas without further measures is only
permitted if the product complies with the emission limits (interference emissions)
according to EN 61000-6-3.
Operating the product in home applications without further measures is only
permitted if it meets the emission limits (emissions of interference) according to
EN 61000-6-3.
You will find the relevant information in the section “Device Description” >
“Standards and Guidelines” in the manual for the used fieldbus coupler/controller.
Appropriate housing (per 2014/34/EU) is required when operating the
WAGO-I/O-SYSTEM 750 in hazardous environments. Please note that a
prototype test certificate must be obtained that confirms the correct installation of
the system in a housing or switch cabinet.
The implementation of safety functions such as EMERGENCY STOP or safety
door monitoring must only be performed by the F I/O modules within the modular
WAGO-I/O-SYSTEM 750. Only these safe F I/O modules ensure functional
safety in accordance with the latest international standards. WAGO's
interference-free output modules can be controlled by the safety function.
2.1.4 Technical Condition of Specified Devices
The devices to be supplied ex works are equipped with hardware and software
configurations, which meet the individual application requirements. These
modules contain no parts that can be serviced or repaired by the user. The
following actions will result in the exclusion of liability on the part of WAGO
Kontakttechnik GmbH & Co. KG:
• Repairs,
• Changes to the hardware or software that are not described in the
operating instructions,
• Improper use of the components.
Further details are given in the contractual agreements. Please send your
request for modified and new hardware or software configurations directly to
WAGO Kontakttechnik GmbH & Co. KG.

WAGO-I/O-SYSTEM 750 Important Notes 11
750-528 4DO 30V AC/DC 2.0A SSR Isolated
Manual
Version 1.0.0
2.2 Safety Advice (Precautions)
For installing and operating purposes of the relevant device to your system the
following safety precautions shall be observed:
Do not work on devices while energized!
All power sources to the device shall be switched off prior to performing any
installation, repair or maintenance work.
Install device in only one suitable enclosure!
The device is an open system. Install the device in a suitable enclosure. This
enclosure must:
• Guarantee that the max. permissible degree of pollution is not exceeded.
• Offer adequate protection against contact.
• Prevent fire from spreading outside of the enclosure.
• Offer adequate protection against UV irradiation.
• Guarantee mechanical stability
• Restrict access to authorized personnel and may only be opened with tools
Ensure disconnect and overcurrent protection!
The device is intended for installation in automation technology systems.
Disconnect protection is not integrated. Connected systems must be protected by
a fuse.
Provide suitable disconnect and overcurrent protection on the system side!
Ensure a standard connection!
To minimize any hazardous situations resulting in personal injury or to avoid
failures in your system, the data and power supply lines shall be installed
according to standards, with careful attention given to ensuring the correct
terminal assignment. Always adhere to the EMC directives applicable to your
application.

12 Important Notes WAGO-I/O-SYSTEM 750
750-528 4DO 30V AC/DC 2.0A SSR Isolated
Manual
Version 1.0.0
Only connect or disconnect lines when power is safely isolated!
The lines to the device can carry hazardous voltages and currents. Contact with
the lines when live can result in severe injury or death. Therefore, read and
observe the following safety rules before you perform work on the device:
1. Disconnect the respective system component from the power supply.
2. Secure the system component against unintentional restart.
3. Check if the voltage is positively isolated.
Power from SELV/PELV power supply only!
All field signals and field supplies connected to this I/O module (750-528) must
be powered from SELV/PELV power supply(s)!
Inadequate wire cross sections can cause temperature increases!
To avoid increasing thermal risks, only use conductor cross-sections sufficient for
the required maximum load current.
The conductor cross-sections specified in the technical data refer exclusively to
the mechanical connection capacity of the clamping points.
Do not exceed maximum values via power contacts!
The maximum current that can flow through the power jumper contacts is 10 A.
The power jumper contacts can be damaged and the permissible operating
temperature can be exceeded by higher current values.
When configuring the system, do not exceed the permissible maximum current
value. If there is a higher power requirement, you must use an additional supply
module to provide the field voltage.

WAGO-I/O-SYSTEM 750 Important Notes 13
750-528 4DO 30V AC/DC 2.0A SSR Isolated
Manual
Version 1.0.0
Do not exceed the maximum total current for I/O modules (5 VDC) via data
contacts!
The maximum permissible total current for internal system supply of the I/O
modules may not be exceeded. The permissible total current is specified in the
technical data of the head station and power supply. The data contacts for
internal system supply can be damaged and the permissible operating
temperature can be exceeded by higher values.
When configuring the system, do not exceed the permissible total current. If there
is a higher power requirement, you must use an additional supply to provide the
system voltage (5 VDC)!
Ensure proper contact with the DIN-rail!
Proper electrical contact between the DIN-rail and device is necessary to
maintain the EMC characteristics and function of the device.
Replace defective or damaged devices!
Replace defective or damaged device/module (e.g., in the event of deformed
contacts).
Protect the components against materials having seeping and insulating
properties!
The components are not resistant to materials having seeping and insulating
properties such as: aerosols, silicones and triglycerides (found in some hand
creams). If you cannot exclude that such materials will appear in the component
environment, then install the components in an enclosure being resistant to the
above-mentioned materials. Clean tools and materials are imperative for
handling devices/modules.
Clean only with permitted materials!
Clean housing and soiled contacts with propanol.
Do not use any contact spray!
Do not use any contact spray. The spray may impair contact area functionality in
connection with contamination.

14 Important Notes WAGO-I/O-SYSTEM 750
750-528 4DO 30V AC/DC 2.0A SSR Isolated
Manual
Version 1.0.0
Do not reverse the polarity of connection lines!
Avoid reverse polarity of data and power supply lines, as this may damage the
devices involved.
Avoid electrostatic discharge!
The devices are equipped with electronic components that may be destroyed by
electrostatic discharge when touched. Please observe the safety precautions
against electrostatic discharge per DIN EN 61340-5-1/-3. When handling the
devices, please ensure that environmental factors (personnel, work space and
packaging) are properly grounded.
Semiconductor relay outputs require suitable fuses!
The semiconductor relay outputs are not continuously short-circuit-protected and
must not be overloaded. To prevent destruction and avoid additional hazards and
damage to your system, each semiconductor relay output must be equipped with
adequate overcurrent protection.
This protection can be ensured by, e.g., adequate electronic fuses or safety
fuses.
When selecting overcurrent protection, pay attention to the current limit values
specified for the semiconductor relay outputs and the load-carrying capabilities of
the connected circuits!
Restrict induction voltages!
Residual inductive currents when inductive loads are switched off can damage
the electronics in I/O modules. Use a suitable protective circuit to limit induction
voltage!
Suitable options include:
- a recovery diode (DC voltage) or
- a varistor in parallel to a load (AC voltage).
Do not exceed maximum switching frequency!
Exceeding maximum switching frequency can destroy the I/O module.

WAGO-I/O-SYSTEM 750 Device Description 15
750-528 4DO 30V AC/DC 2.0A SSR Isolated
Manual
Version 1.0.0
3 Device Description
The I/O module 750-528 (4DO 30V AC/DC 2.0A SSR Isolated) acts together
with the MOFSET transistors to switch voltages up to 30 VAC or 48 VDC (for
resistive loads).
The semiconductor switches attached to the CAGE CLAMP®connection
substitute for relay contacts. Because of their wear resistance, application
availability is increased.
Although the semiconductor outputs are not continuously protected against short
circuit, they are highly resistant against pulse currents, so an external switched
fuse is promptly tripped in case of short circuit.
In addition to a suitable fuse, the output transistor withstands brief overcurrents
until switch-off without damage.
The assignment of the connections is described in the “Connectors” section.
Connection examples are shown in section “Connect Devices” > … >
“Connection Example(s)”.
The meaning of the LEDs is described in the “Display Elements” section.
Use supply modules for ground (earth)!
The I/O module has no power jumper contacts for receiving and transmitting the
earth potential. Use a supply module when an earth potential is needed for the
subsequent I/O modules.
The I/O Module 750-528 (4DO 30V AC/DC 2.0A SSR Isolated) passes the 24 V
voltage through that it receives from an upstream I/O module or the head station
via the power jumper contacts designed as blade contacts.
Semiconductor outputs are isolated from each other, i.e. all CAGE CLAMP®
connections on the field side are exclusively assigned to the contacts of the
MOSFET switches. All 4 outputs can be wired independently of each other with
different voltages up to 30 VAC/DC (or 48 VDC for resistive loads).
The semiconductor outputs are controlled from the internal system voltage and
are electrically isolated.

16 Device Description WAGO-I/O-SYSTEM 750
750-528 4DO 30V AC/DC 2.0A SSR Isolated
Manual
Version 1.0.0
3.1 View
Figure 1: View
Table 3: Legend for Figure “View”
Pos.
Description
Details See Section
1
Marking possibility with Mini-
WSB
---
2
Status LEDs
“Device Description” > “Display Elements”
3
Data contacts
“Device Description” > “Connectors”
4
CAGE CLAMP®connectors
“Device Description” > “Connectors”
5
Power jumper contacts
“Device Description” > “Connectors”
6
Release tab
“Mounting” > “Inserting and Removing
Devices”

WAGO-I/O-SYSTEM 750 Device Description 17
750-528 4DO 30V AC/DC 2.0A SSR Isolated
Manual
Version 1.0.0
3.2 Connectors
3.2.1 Data Contacts/Local Bus
Communication between the fieldbus coupler/controller and the I/O modules as
well as the system supply of the I/O modules is carried out via the local bus. The
contacting for the local bus consists of 6 data contacts, which are available as
self-cleaning gold spring contacts.
Figure 2: Data Contacts
Do not place the I/O modules on the gold spring contacts!
Do not place the I/O modules on the gold spring contacts in order to avoid soiling
or scratching!
Pay attention to potential equalization from the environment!
The devices are equipped with electronic components that may be destroyed by
electrostatic discharge. When handling the devices, please ensure that
environmental factors (personnel, work space and packaging) are properly
equalized. Do not touch any conducting parts, e.g., data contacts.

18 Device Description WAGO-I/O-SYSTEM 750
750-528 4DO 30V AC/DC 2.0A SSR Isolated
Manual
Version 1.0.0
3.2.2 Power Jumper Contacts/Field Supply
Risk of injury due to sharp-edged blade contacts!
The blade contacts are sharp-edged. Handle the I/O module carefully to prevent
injury. Do not touch the blade contacts.
The I/O module 750-528 has 2 self-cleaning power jumper contacts that receive
and transmit power for the field side. The contacts on the left side of the I/O
module are designed as blade contacts and those on the right side as spring
contacts.
Figure 3: Power Jumper Contacts
Table 4: Legend for Figure “Power Jumper Contacts”
Contact
Type
Function
1
Spring contact
Potential transmission (Uv) for field supply
2
Spring contact
Potential transmission (0 V) for field supply
3
Blade contact
Potential reception (0 V) for field supply
4
Blade contact
Potential reception (U
v
) for field supply
Do not exceed maximum values via power contacts!
The maximum current that can flow through the power jumper contacts is 10 A.
The power jumper contacts can be damaged and the permissible operating
temperature can be exceeded by higher current values.
When configuring the system, do not exceed the permissible maximum current
value. If there is a higher power requirement, you must use an additional supply
module to provide the field voltage.

WAGO-I/O-SYSTEM 750 Device Description 19
750-528 4DO 30V AC/DC 2.0A SSR Isolated
Manual
Version 1.0.0
Use supply modules for ground (earth)!
The I/O module has no power jumper contacts for receiving and transmitting the
earth potential. Use a supply module when an earth potential is needed for the
subsequent I/O modules.

20 Device Description WAGO-I/O-SYSTEM 750
750-528 4DO 30V AC/DC 2.0A SSR Isolated
Manual
Version 1.0.0
3.2.3 CAGE CLAMP®Connectors
Figure 4: CAGE CLAMP®Connectors
Table 5: Legend for Figure “CAGE CLAMP®Connectors”
Channel
Designation
Connection
Function
1
DO 1.1
1
Output DO 1: Potential-free contact
DO 1.2
2
Output DO 1: Potential-free contact
2
DO 2.1
5
Output DO 2: Potential-free contact
DO 2.2
6
Output DO 2: Potential-free contact
3
DO 3.1
3
Output DO 3: Potential-free contact
DO 3.2
4
Output DO 3: Potential-free contact
4
DO 4.1
7
Output DO 4: Potential-free contact
DO 4.2
8
Output DO 4: Potential-free contact