Wallbarz Transformer 7D User manual

HOME SPORTS SET
Transformer 7D
DSKM-2-8.06.Т1.490.03-14
User's Manual EG-KSK-007
PROOF OF ACCEPTANCE
The sports set complies with the following applicable standards: STO 71030909-003-2009, GOST 25779-90, DIN EN 71-1:2006, DIN EN 71-
3:2002, DIN EN 71-8:2006 and recognized serviceable.
Manufacturing date «___»______________ 20 __. Packer____________________
Quality Control Department____________________
MANUFACTURER:
RECREATION AND SPORTS EQUIPMENT PLANT, CJSC
Montazhny proezd, 6, 428037, Cheboksary, Chuvash Republic, Russia
tel. /fax [phone],
E-Mail: [email protected]
www.wallbarz.com

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2
THANK YOU for choosing Transformer 7D!
ATTENTION
For attention of the Installer
It is necessary to make installation of the product in accordance with
the Assembly and Installation Guide. After installation is complete, you
should transfer the Data Sheet to the owner of the product. Please
remind the owner of the need to study the instruction for safe opera-
tion.
Not for public use - for
private use only.
Not intended for use by
more than one user.
Read the Data Sheet carefully for acquaintance with the rules of assembly, safe operation, maintenance, transport,
and storage of Transformer 7D, hereinafter –the SET.
Assembly, disassembly, and installation works of the SET should be carried out by at least 2 persons after studying
the Data Sheet.
It is recommended to keep this Data Sheet during the whole operation period of the SET.
The manufacturer has the right to make changes in the design, the packaging arrangement, as well as in the
product specifications during improvement of its products without prior notice about these changes.
In order to avoid injuries the following is prohibited:
- presence of children by the SET installation and participation of children in the SET installation;
- carrying out the SET adjustment by children;
- carrying out children training using the SET without adult supervision;
- carrying out training without soft rugs;
- carrying out children training using the SET by more than one child.
The COMPLEX safety is confirmed by Data Sheets of conformance:
•TÜV NORD, Data Sheet № 44 780 13122111 dated 05.04.2016.
TEACH YOUR CHILD TO PLAY SAFELY:
Do not go close to moving parts, in front of moving parts, behind or between moving parts.
Do not twist cords holding the swing set, do not swing the empty swing set, do not loop the swing ropes over the upper crossbar.
Do not swing sideward on swings in relation to the adjacent swing.
Do not twist the ropes holding any other attached equipment.
Use the equipment only for its intended use.
Do not leave the equipment while it is in motion.
Do not climb the equipment and do not swing with wet hands, do not use the wet equipment (after cleaning, for example).
Do not stand in the rings.
Do not use hammers, saws, nails, and wrenches on the equipment.
Do not climb up the upper support of the swing set;
Do not adapt to the play hardware elements that are not designed specifically for use with this equipment, such as (the list is not
limited to): jump ropes, clotheslines, leads, cables and chains. They can become the reason of suffocation.
Watch for other children while going on swings or playing close to the equipment.
ADULTS ARE ALSO OBLIGED TO:
Set the maximum height of climbing and swinging according to physical abilities of each child.
Provide children with the appropriate clothes for playing. Use comfortable shoes with slip-proof soles, sensible clothes without
chains, scarves, hoods, cords, ties, ponchos, etc. Any child's clothes part stuck in the equipment may cause serious injuries.
Make sure that the attached equipment is firmly mounted;
Remember about children’s creativity. Be ready to “change the rules” of unsafe games created by children.

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1. GENERAL DATA
The Set is designed to be used inside living spaces for
sports and playing exercises.
ATTENTION
CHILDREN USING THE SET MUST BE SUPERVISED BY
ADULTS
Due to the ongoing work on the products improvement changes may be made, which are not mentioned in the Da-
ta Sheet. These changes do not impair the consumer properties of products.
2. MAIN TECHNICAL CHARACTERISTICS Table 1
Option 1
Option 2
Dimensions, mm
length
740
1160
width
1650
860
height
2270 - 2730
Gross weight, kg, max:
33,5
Maximum applied weight, kg, for gymnastic
ladder and pull-up bar:
100
Maximum applied weight, kg, for accesso-
ries:
50
Child minimum age, years
3
Operation lifetime, years (min).
5
Premises height: H min , mm
H max , mm
2270
2730
Option 1
Option 2
490
7
40
1650
2270... 2730
103
101
100
122
490
7
40
1650
2270... 2730
103
101
100
122
Pic. 1
490
2270... 2730
1
16
0
860
103
100
101
490
2270... 2730
1
16
0
860
103
100
101

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Safety zone
Option 1
R1000
R1000
R1000
R1000
Option 2
858
R
1
0
0
0
R
1
0
0
0
858
R
1
0
0
0
R
1
0
0
0
Pic. 2
3. Product composition
3.1. Basic structure of the SET
3.1.1. The SET is a demountable frame structure made out of metal pipes; it is fastened between floor and ceiling by “thrust apart” meth-
od.
3.1.2. The basic components of the SET are:
•Vertical gym ladder;
•Movable pull-up frame;
3.1.3. Accessories may be installed on the SET parts for the purpose of performing sporting exercises and gaming.
3.2 Information about the materials used
All the materials applied for production of the SET are authorized for use in products intended for children. All the materials have the nec-
essary Sanitary, Safety and Health Certificates.
Shock-absorbing cover (soft mat)

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4. CONFIGURATION Table 2
№
Component parts
Q-ty pieces.
№
PE
package
№
package
Designation
Picture
2
Shaft
DSK 03.036.00
2
2
1
7
Sealing
DSK 05.075.00
2
1
1
8
Insert with plug
1.DSK 049.01-20
2
1
9
Casing
DSK 05-011-20
4
1
1
10
Plug
DSK 05-012-20
4
1
1
13
Bushing
DSK 05-091.00-20
2
1
1
14
Cap
DSK 05-040-20
2
1
15
Insert
DSK 05.110.00
4
1
1
17
Support
DSK 05.107.00-20
4
1
1
19
Beam
DSKМ 02.058.00
2
1
20
Plug
DSK 05-022
4
1
1
24
Support
DSK 02.050.00
2
1
1
161
Lower half-ladder
1.DSKМ-Ln4.06.490.182
1
1
162
Upper half-ladder
1.DSKМ-Lv4.06.490.183
1
1
Standard items
61
Bolt М8х45.58.016
2
2
1
62
Bolt М8х55.58.016
2
2
1
67
Bolt М16х110.58.016
2
2
1

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75
Nut М8.6.016
4
2
1
77
Nut М16.6.016
2
2
1
81
Washer 8.01.016
8
2
1
84
Plug D10
32
1
1
87
Plug
DSK 05.070.00-20
16
1
1
91
Cap №13
4
1
1
Wrench
S=24х13 mm
1
2
1
Hex wrench
S=6 mm
1
2
1
Hex wrench
S=5 mm
1
2
1
Accessories
114
Movable frame
DSKM-VO 92.56.Т1.490.00-20
See table 6
1
1
100
Rope
DSK-VO 91.02.11-21
See table 3
1
1
101
Gymnastic rings
DSK-VO 91.03.11-21
See table 4
1
1
103
Rope ladder
DSK-VO 91.05.10-22
See table 5
1
1
Documents
User's manual
1
1

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Rope DSK-VO 91.02.11-21
Table 3
№
Designation
Pic.
Q-ty pieces.
№
PE package
№
package
100.1
Rope assembled
1
4
1
100.2
Bracket
DSK 2.051.00
1
4
1
100.3
Shaft
DSK 03.030.00
1
4
1
100.4
Screw М5-7gх 12.56
2
4
1
100.5
Washer 5.01.016
2
4
1
100.6
Washer 5.65G
2
4
1
Gymnastic rings DSK-VO 91.03.11-21
Table 4
№
Designation
Description
Q-ty pieces.
№
PE package
№
package
101.1
DSK 05-038-21
Ring
2
5
1
101.2
DSK-VO 91.03.11.001-02
Rope 10mm
2
5
1
110
DSK 02-009-01
Fastener
2
5
1
Rope ladder DSK-VO 91.05.10-22
Table 5
№
Designation
Description
Q-ty pieces.
№
PE
package
№
package
103.1
Rope ladder assembled
1
6
1
110
DSK 02-009-01
Fastener
2
6
1
Movable frame DSKМ-ВО 92.56.Т1.490.00-20
Table 6
№
Designation
Description
Q-ty pieces.
№
PE package
№
package
26
1.DSK 039.00-20
Bar
1
1
28
1.DSK42х33,5 Пл.001-200
Collar
16
3
1
38
DSK 05.072.00
Half-ring
32
3
1
49
DSK 05.069.00-20
Reel-clip
12
3
1
52
1.DSKМ 066.00-20
Bar assembled
2
1
53
1.DSKМ 065.00-20
Brace assembled
4
1
54
DSK 05.060.01-20
Half-collar 25
6
3
1
55
DSK 05.060.02-20
Half-collar
6
3
1
140
DSK 05.095.00-200
Plug D17
16
3
1
141
DSK 05.096.00-200
Plug D12
32
3
1
143
ISO-05.06-20
Casing
2
3
1
144
ISO -05.10-20
Plug
2
3
1
Standard items
65
Bolt М8х75.58.016
6
3
1
75
Nut М8.4.016
16
3
1
81
Washer 8.04.016
10
3
1
91
Cap №13
14
3
1
93
Screw М8х45.58.016
8
3
1
94
Screw М6х30.58.016
16
3
1
95
Nut М6.4.016
16
3
1
96
Bolt М8х50.56.016
2
3
1

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5. TRANSPORTATION AND STORAGE
5.1 The SET is transported in its original package by any kind of transport which provides its safety.
5.2 Before the SET is installed it should be stored in its original package in a dry building with natural ventilation.
5.3 The original package of the SET should be used for transportation of the previously installed SET to another place.
6. DISPOSAL
6.1 The following operations should be performed before the SET is disposed:
•dismantle of the SET;
•disassemble the SET. The sequence of disassembling process of the SET is contrary to its assembling sequence;
•sort the parts by the types of materials used for production of the parts.
6.2 The SET does not contain any hazardous substances.
6.3 Waste disposal is performed according to the requirements of the local Sanitary Regulations and Norms
7. WARRANTY
7.1 Product warranty period is 12 months .
7.2 The warranty does not cover the following defects:
•damages acquired during transportation;
•damages caused by storage, assembling and operation conditions which don’t correspond to the requirements of this Operation
Manual. 8. MOUNTING GUIDE
8.1 Operating restrictions.
8.1.1 Wooden ceilings cannot be used for the SET mounting.
8.1.2 Suspended ceilings cannot be used for the SET mounting.
8.1.3 The SET cannot be installed in corners.
8.2 Installation of the SET indoors.
8.2.1 Maximum ceiling and floor unevenness level is 8 mm.
8.2.2 When the SET is installed on wooden or parquet floors, etc., it is recommended to use a 16 –20 mm thick additional
layer of plywood; the dimensions of the plywood sheet are determined on the spot (the sheet should be placed at least on two floor
beams).
8.2.3 Free access to the SET should be provided.
8.3 Preparation for assembling, tools and facilities.
8.3.1 Unpack the SET.
8.3.2 Place the component parts onto the previously prepared surface (table, floor).
8.3.3 Make sure that the delivery completeness corresponds to the Data Sheet for your SET.
8.3.4 The tools used for assembling of the SET are indicated in Table 7:
Table 7
Name
Quantity, pieces
Wrench S=24х13 mm
1 (included in the supply package)
Hex wrench S=6 mm
1 (included in the supply package)
Hex wrench S=5 mm
1 (included in the supply package)
Plummet
1
Not included in the supply
package
Builder's level
1
Stepladder
1
8.4 Safety measures.
8.4.1 All the SET assembling/disassembling and installation works should be performed by at least 2 persons.
8.4.2 The presence of children during the SET mounting and children’s partaking in the SET mounting are prohibited.
8.4.3 The SET assembling should be performed in steps according to the mounting instructions.
8.5 The sequence of assembling and installation of the SET.
8.5.1 Join the half-ladders

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162
161
I
II


162
161
I
II


10
81 62 9
81
75
10
9
161
67
77
162
161
10
81 62 9
81
75
10
9
161
67
77
162
161
Pic. 3

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8.5.2 Assemble upper supports and inserts
61
81
75
81
8
19
20
20
15
17
13
17
15
91
91
61
81
75
81
8
19
20
20
15
17
13
17
15
91
91
Pic.4

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8.5.3 Assemble ladder and inserts
I. Install the inserts with supports into the ladder, put on caps item No. 14. Install supports item No. 24, sealings item No. 7.
II. Pull the inserts up to the ceiling level, insert shafts item No. 2, then pull the inserts down. (Pic.5).
I
8
13 8
13
14
I
8
13 8
13
14
24
7
14 24
7
14
8
13
8
13
52 max
II
52 max
II
22
Pic.5

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8.5.4. Installation of the set
I- Install the set in thrust between the floor and ceiling by means of unscrewing bolts item No. 67. After the upper supports touch
the ceiling make 1-3 rotations of bolt item No. 67 and fix it by nut item No. 77.
II-Move the caps No. 14 down. Insert plugs item No. 87(Pic.6).
87
162
87
162
I
70 max
77
67
II
I
70 max
77
67
II
8
84
8
84
Pic.6

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8.6 Installation of Accessories
8.6.1 Assemble and install the pull-up frame on the stanchions of the SET according to Pic. 7.
Option 1 Option 2
52
26
53
А
В
С
D
С
81
54
55 49
65
91
75
91
Е
91
91
75
81
54
55
65
52
С
D
Е
Е
26
52
52
53
53
87
D
28 38
75
53
D42mm 93
94
95
141
140
140
141
28
38
94
А
54
55
52
81
144
53
65
91
75 91
96
81
143
75
91
81
В
52
53
65
75
81
91
Pic.7
Different sequence of assembly is possible.

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8.6.2 Install the rope.
100.1
100.2
100.3
100.5
100.6
100.4
100.1
100.2
100.3
100.5
100.6
100.4
Pic.8
8.6.3 Assemble and install the gym rings.
101.1101.1
300
min
50 min
101.1
101.2
300
min
50 min
101.1
101.2
101.2
110
280...300 min
50
min
101.2
110
280...300 min
50
min
Pic.9

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8.6.4 Assemble and install rope ladder.
103.1
110
280...300 min
50
min
103.1
110
280...300 min
50
min
103.1
110
103.1
110
Pic.10
General view of the set with recommended position of accessories is shown in the Pic.1
8. 7 Mounting quality control.
8.7.1 Using the plummet make sure that the ladder is placed vertically in relation to the floor. In case of deviations, loosen the
bolts item No.67, make sure the ladder is placed vertically (using the plummet) and fix the uprights between the floor and the ceil-
ing by means of bolts.
8.7.2 Test the SET by means of applying loads (75 kg min.) to the bar of the pull-up frame.
Make sure that the SET is steadily installed. When there are gaps between the ceiling and the upper supports item No. 17 you
should additionally thrust the SET apart by screwing out the bolts item No.67 and followed lock in with the nuts item No.77.
9. SAFE OPERATION INSTRUCTIONS
9.1. THE SET is intended for use by children of 3 years and above.
9.2. Attention! Children using the SET must be supervised by adults.
9.3. User maximum weight is up to 100 kg.
9.4. The SET is intended for use by only one child at the same time.
9.5. Soft covers (mats) should be placed under and around the SET to prevent injuries. The covers should be capable of preventing
injuries considering the maximum height of falling (minimum dimensions: 1,0 x 1,0 x 0,1 m).
9.6 Only one piece of attached equipment may be used at the same time at the SET. The attached equipment (rope, gymnastic rings) are
used for exercises only. Other applications are prohibited (self-fastening and fas-
tening of other children; swinging by the attached equipment, its twisting and un-
twisting).
9.7. Do not attach to the SET the parts and items that are not intended for use with
the SET, such as jumping ropes, washing lines, leads, cables, chains, etc., as they may
lead to a child injuries.
9.8. When making exercises on the SET, children's clothes and shoes must be suitable
for the size. Avoid wearing chains, scarves, hoods, clothes with cords, etc. Serious
injury may be caused by any part of the children’s clothing becoming entangled in the
equipment.
ATTENTION
USING THE SET WITHOUT SHOCK-
ABSORBING COVERS MAY LEAD TO
SERIOUS INJURIES WHEN FALLING.

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EXERCISE AND PLAYING TIPS:
Regular playing and exercising on the SET lead to improvement of general physical conditions of a child (posture, appetite,
sleep).
•To develop strength and physical dexterity the following exercises are recommended:
oon the vertical ladder –climbing up and down the ladder, abdominal press exercises;
oon the climbing rope - pulling up on hands, climbing up along the rope;
oon the rings –pull-ups, front (back) handspring, abdominal press exercises.
•Exact types of exercises, volume and intensity of workload must be determined by adults upon consulting with the specialists (doctors,
sport trainers, etc.).
In case of non-compliance with the safety measures and guidelines for the operation of the SET a child can be injured!
10. INSTRUCTIONS FOR CHECKS AND INSPECTIONS ON BEFORE OPERATION
The following procedures should be done before using the SET:
•Visual inspection of the SET;
•Structural integrity check: make sure that all the components are installed and attached properly.
Failing to perform inspection and examination of the SET may lead to falling or turning over!
11. INSPECTION AND MAINTENANCE INSTRUCTIONS
11.1 Perform visual inspection of the SET each time before using the SET:
•Check the attachment points. If the attachment points are loose, tighten those using standard tools.
Attention! It is strongly prohibited to unscrew the crossbar bolts.
•Check the stability of the joints and supports of the attached equipment made on base of ropes, and cords. Check the integ-
rity of ropes and cords, the absence of wear and damage of fibers of ropes and cords.
•Check the integrity of wooden parts of the attached equipment.
•Make sure that the plastic protection caps are installed onto the fastenings.
•Make sure that the SET and the ladder are installed steadily and firmly.
11.2 Perform functional inspection of the SET once a month. Make sure that the SET is installed steadily and the attachment points are
fastened firmly. Check for displacement of the SET elements: compare the initial position and the current position. Tighten all the screws.
11.3 Perform annual basic inspection.
Replace all the broken component elements with the equivalent original parts produced by the SET Manufacturer.
Replacement of the broken parts by non-original components is dangerous and therefore prohibited.