Warn 90930 User manual

PAGE 1 90925A0
INJURY HAZARD
Failure to observe these instructions could lead to severe injury or death.
Always use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical
wires, and other objects are not punctured or damaged when / if drilling on the vehicle. Thoroughly inspect
the area to be drilled (on both sides of material) prior to drilling, and relocate any objects that may be dam-
aged. Failure to inspect the area to be drilled may result in vehicle damage, electrical shock, re or personal
injury.
Always wear safety glasses when installing this kit. A drilling operation will cause ying metal chips. Flying
chips can cause eye injury.
 Always use extreme caution when cutting and trimming during tting.
 Always remove jewelry and wear eye protection.
 Never lean over battery while making connections.
 Never route electrical cables:
Across any sharp edges.
Through or near moving parts.
Near parts that become hot.
Always insulate and protect all exposed wiring and electrical terminals.
Always install terminal boots as directed in installation instructions.
Always use appropriate and adequate care in lifting components into place.
Always insure components will remain secure during installation and operation.
Always tighten all nuts and bolts securely, per the installation and operation.
Always perform regular inspections and maintenance on the winch, winch mount and related hardware.
Never operate this WARN product with damaged or missing parts.
WARNING
INSTALLATION INSTRUCTIONS
WINCH MOUNTING KIT
Part Number: 90930
Application: 2013 Polaris Ranger XP 900 2013
Your safety, and the safety of others, is very important. To help you make informed decisions about
safety, we have provided installation and operating instructions and other information on labels and in
this guide. This information alerts you to potential hazards that could hurt you or others. It is not possible
to warn you about all potential hazards associated with this product, you must use your own good judg-
ment.
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT
DAMAGE. READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUC-
TIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.
This guide identies potential hazards and has important safety messages that help you and others avoid
personal injury or death. WARNING and CAUTION are signal words that identify the level of hazard. These
signal words mean:
WARNING signals a hazard that could cause serious injury or death, if you do not follow recom-
mendations. CAUTION signals a hazard that may cause minor to moderate injury, if you do not
follow recommendations.
This guide uses NOTICE to call attention to important mechanical information, and Note: to emphasize
general information worthy of special attention.

PAGE 2 90925A0
Notice
Equipment Damage
  Always refer to the Installation and Specication Guide, supplied in the winch kit, for all wiring schematics and specic details
on how to wire this WARN product to your vehicle.
Read installation and operating instructions thoroughly.
BEFORE YOU BEGIN
Before you begin disconnect the positive battery lead from the battery.
Caution
Moving Parts Entanglement Hazard
Failure to observe these instructions could lead to minor or moderate injury.
Always take time to fully read and understand the installation and Operations Guide included with this product.
Never operate this product if you are under 16 years of age.
Never operate this product when under the inuence of drugs, alcohol or medications.
Read installation and operating instructions thoroughly.
TORQUE SPECIFICATIONS
1/4, 6MM 8 lb. ft. (10.8 N-m)
5/16, 8MM 17 lb. ft. (12.5 N-m)
3/8, 10MM 30 lb. ft. (40.7 N-m)
7/16, 11MM 50 lb. ft. (67.8 N-m)
1/2, 12MM 75 lb. ft. (101.7 N-m)
TOOLS REQUIRED
- Metric Socket Set
- #27 Torx screwdriver
- Metric Wrench Set
- Socket Driver
TABLE OF CONTENTS
Torque Specications page 2
Tools Required page 2
Parts List page 3
Installation page 4-6
Maintenance/Care page 7

PAGE 3 90925A0
PARTS LIST
No. Part Number Qty Description
A1 90923 1 Brkt, Winch Polaris Ranger XP 900
B1 79462 4 Capscrew M10 X 1.25 X 25MM Black
B2 78803 2 Capscrew M10 X 1.25 X 5MM Magni 565
B3 29926 6 Washer, Plain 3/8 Type A
B4 79463 6 Nut M10 x 1.25 Black Zinc

PAGE 4 90925A0
INSTALLATION
1. Remove the plastic grill from the center of
the bumper using a torx bit driver. Remove
the bolts from the bottom of the bumper as
shown in gure 1.
2. On the back side of the bumper remove the
top two mounting bolts so the bumper can be
removed from the vehicle.
3. Install the winch mount bracket to the ve-
hicle using the M10 bolts, washers, and lock
nuts supplied in the hardware kit. Before
you tighten, slide the bracket upwards before
tightening the hardware.
Note: If you are installing a plow mount at
the same time as the winch mount, leave the
bottom to fasteners out at this time.
Figure 2
Figure 3
Figure 1
Remove top bumper
mount hardware

PAGE 5 90925A0
INSTALLATION CONT.
Figure 4
Figure 5
Figure 6
4. Before the winch is installed, install the
two longer bolts supplied in your kit though
the two front holes in your winch mount as
shown in gure 4.
5. Install the winch into the winch mount at this
time, notice the red handle should be on the
passenger side of the vehicle. Install the M8
bolts supplied in your winch kit and tighten.
Attach the yellow and blue cable also for ease
in installation.
6. Reinstall the bumper aligning the two long
bolts in the front of the winch mount, through
the two front holes in the bumper. Reinstall
all bumper mounting hardware at this time.
NOTE: If installing a front plow mount,
leave the bottom to bolts, and nuts out of
the bottom of the bumper until you have the
front plow mount in place.

PAGE 6 90925A0
Figure 7
INSTALLATION CONT.
THE WINCH MOUNTING PLATE INSTALLATION IS NOW COMPLETE.
• Wire winch according to instructions found in winch kit.
PROCEED TO SECTION TITLED “MAINTENANCE/CARE”.
READ THE VEHICLE’S OPERATOR MANUAL,
WINCH OPERATOR MANUAL, AND ALL WARN-
ING LABELS PRIOR TO OPERATION OF UTV
AND WINCH.
WARNING
7. Reattach the plastic grill you removed in
step 1 making sure you pull the fairlead bolts
through the holes.
8. Attach the fairlead making sure to pull the
winch cable or synthetic rope through the
bumper and the fairlead before tightening
your hardware.
9. Attach the winch hook and safety hook strap
supplied in your winch kit. The installation of
the winch mount is complete. Read all your
winching instructions and manuals before
operating your winch for the rst time.
Figure 8

PAGE 7 90925A0
MAINTENANCE/CARE
1. Inspect all parts on the winch, winch mount, and related hardware prior to each use. Replace all hardware
that appears rusted or deformed.
2. Inspect all nuts and bolts on the winch, winch mount, and related hardware prior to each use. Tighten all
nuts that appear to be loose. Stripped, fractured, or bent bolts or nuts need to be replaced.
3. Check all cables prior to use. Replace cables that look worn or frayed.
4. Check all moving or rotating parts. Remove debris that may inhibit the part from moving freely.
WARNING
PERFORM REGULAR INSPECTIONS ON THE WINCH, WINCH MOUNT, AND RELATED HARD-
WARE. NEVER OPERATE THE WINCH WITH DAMAGED OR MISSING PARTS. FAILURE TO FOL-
LOW THIS WARNING MAY CAUSE VEHICLE DAMAGE AND OPERATOR INJURY OR DEATH.
FAILURE TO SECURELY TIGHTEN ALL BOLTS
ON THE WINCH PLATE, WINCH, AND FAIRLEAD
CAN RESULT IN PRODUCT FAILURE WHICH
MAY RESULT IN VEHICLE DAMAGE AND OP-
ERATOR INJURY OR DEATH. DOUBLE CHECK
THAT ALL BOLTS ARE SECURELY TIGHTENED
PRIOR TO USE.
WARNING

PAGE 790925A0
MAINTENANCE/ENTRETIEN
1. Inspectez toutes les pièces du treuil, de la plaque de montage et le matériel de montage connexe
avant toute utilisation. Remplacez tout matériel qui semble rouillé ou déformé.
2. Avant toute utilisation, inspectez tous les écrous et boulons du treuil, de la plaque de montage
de lame et du matériel de montage connexe. Serrez bien tous les écrous qui en ont besoin. Les
écrous et boulons foirés, fracturés ou tordus doivent être remplacés.
3. Vériez tous les câbles avant toute utilisation. Remplacez les câbles qui semblent usés ou eflo-
chés.
4. Inspectez toutes les pièces mobiles ou rotatives. Retirez les débris pouvant gêner le libre mouve-
ment des pièces.
LE FAIT DE NE PAS SERRER SOLIDEMENT
TOUS LES BOULONS DU TREUIL, DE LA
PLAQUE DE TREUIL ET DU GUIDE-CÂBLE PEUT
ENTRAÎNER UNE DÉFAILLANCE DU PRODUIT,
CE QUI PEUT ENDOMMAGER LE VÉHICULE ET
PROVOQUER DES BLESSURES OU LA MORT DE
L’OPÉRATEUR. AVANT TOUTE UTILISATION,
ASSUREZ-VOUS QUE TOUS LES BOULONS SONT
BIEN SERRÉS.
AVERTISSEMENT
AVERTISSEMENT
INSPECTEZ RÉGULIÈREMENT LE TREUIL, SON KIT DE MONTAGE ET LE MATÉRIEL DE MONTAGE
CONNEXE. NE FAITES JAMAIS FONCTIONNER LE TREUILAVEC DES PIÈCES ENDOMMAGÉES
OU MANQUANTES. LE FAIT DE NE PAS RESPECTER CET AVERTISSEMENT PEUT FINIR PAR
ENDOMMAGER LE VÉHICULE OU PROVOQUER DES BLESSURES GRAVES OU LA MORT DE
L’OPÉRATEUR.