Warn 90930 User manual

PAGE 1 90925A0
INJURY HAZARD
Failure to observe these instructions could lead to severe injury or death.
Always use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical
wires, and other objects are not punctured or damaged when / if drilling on the vehicle. Thoroughly inspect
the area to be drilled (on both sides of material) prior to drilling, and relocate any objects that may be dam-
aged. Failure to inspect the area to be drilled may result in vehicle damage, electrical shock, re or personal
injury.
Always wear safety glasses when installing this kit. A drilling operation will cause ying metal chips. Flying
chips can cause eye injury.
 Always use extreme caution when cutting and trimming during tting.
 Always remove jewelry and wear eye protection.
 Never lean over battery while making connections.
 Never route electrical cables:
Across any sharp edges.
Through or near moving parts.
Near parts that become hot.
Always insulate and protect all exposed wiring and electrical terminals.
Always install terminal boots as directed in installation instructions.
Always use appropriate and adequate care in lifting components into place.
Always insure components will remain secure during installation and operation.
Always tighten all nuts and bolts securely, per the installation and operation.
Always perform regular inspections and maintenance on the winch, winch mount and related hardware.
Never operate this WARN product with damaged or missing parts.
WARNING
INSTALLATION INSTRUCTIONS
WINCH MOUNTING KIT
Part Number: 90930
Application: 2013 Polaris Ranger XP 900 2013
Your safety, and the safety of others, is very important. To help you make informed decisions about
safety, we have provided installation and operating instructions and other information on labels and in
this guide. This information alerts you to potential hazards that could hurt you or others. It is not possible
to warn you about all potential hazards associated with this product, you must use your own good judg-
ment.
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT
DAMAGE. READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUC-
TIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.
This guide identies potential hazards and has important safety messages that help you and others avoid
personal injury or death. WARNING and CAUTION are signal words that identify the level of hazard. These
signal words mean:
WARNING signals a hazard that could cause serious injury or death, if you do not follow recom-
mendations. CAUTION signals a hazard that may cause minor to moderate injury, if you do not
follow recommendations.
This guide uses NOTICE to call attention to important mechanical information, and Note: to emphasize
general information worthy of special attention.

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Notice
Equipment Damage
  Always refer to the Installation and Specication Guide, supplied in the winch kit, for all wiring schematics and specic details
on how to wire this WARN product to your vehicle.
Read installation and operating instructions thoroughly.
BEFORE YOU BEGIN
Before you begin disconnect the positive battery lead from the battery.
Caution
Moving Parts Entanglement Hazard
Failure to observe these instructions could lead to minor or moderate injury.
Always take time to fully read and understand the installation and Operations Guide included with this product.
Never operate this product if you are under 16 years of age.
Never operate this product when under the inuence of drugs, alcohol or medications.
Read installation and operating instructions thoroughly.
TORQUE SPECIFICATIONS
1/4, 6MM 8 lb. ft. (10.8 N-m)
5/16, 8MM 17 lb. ft. (12.5 N-m)
3/8, 10MM 30 lb. ft. (40.7 N-m)
7/16, 11MM 50 lb. ft. (67.8 N-m)
1/2, 12MM 75 lb. ft. (101.7 N-m)
TOOLS REQUIRED
- Metric Socket Set
- #27 Torx screwdriver
- Metric Wrench Set
- Socket Driver
TABLE OF CONTENTS
Torque Specications page 2
Tools Required page 2
Parts List page 3
Installation page 4-6
Maintenance/Care page 7

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PARTS LIST
No. Part Number Qty Description
A1 90923 1 Brkt, Winch Polaris Ranger XP 900
B1 79462 4 Capscrew M10 X 1.25 X 25MM Black
B2 78803 2 Capscrew M10 X 1.25 X 5MM Magni 565
B3 29926 6 Washer, Plain 3/8 Type A
B4 79463 6 Nut M10 x 1.25 Black Zinc

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INSTALLATION
1. Remove the plastic grill from the center of
the bumper using a torx bit driver. Remove
the bolts from the bottom of the bumper as
shown in gure 1.
2. On the back side of the bumper remove the
top two mounting bolts so the bumper can be
removed from the vehicle.
3. Install the winch mount bracket to the ve-
hicle using the M10 bolts, washers, and lock
nuts supplied in the hardware kit. Before
you tighten, slide the bracket upwards before
tightening the hardware.
Note: If you are installing a plow mount at
the same time as the winch mount, leave the
bottom to fasteners out at this time.
Figure 2
Figure 3
Figure 1
Remove top bumper
mount hardware

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INSTALLATION CONT.
Figure 4
Figure 5
Figure 6
4. Before the winch is installed, install the
two longer bolts supplied in your kit though
the two front holes in your winch mount as
shown in gure 4.
5. Install the winch into the winch mount at this
time, notice the red handle should be on the
passenger side of the vehicle. Install the M8
bolts supplied in your winch kit and tighten.
Attach the yellow and blue cable also for ease
in installation.
6. Reinstall the bumper aligning the two long
bolts in the front of the winch mount, through
the two front holes in the bumper. Reinstall
all bumper mounting hardware at this time.
NOTE: If installing a front plow mount,
leave the bottom to bolts, and nuts out of
the bottom of the bumper until you have the
front plow mount in place.