Warn 38581 User manual

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WARNING
SEVERE INJURY OR DEATH MAY RESULT IF YOU IGNORE ANY
OF THE FOLLOWING.
•Read the Winch Operator’s Manual, ATV Operator’s Manual, and all
warning labels before operating the winch and ATV.
•Stay clear of moving parts and cable. Keep others away when
operating the winch.
•Inspect the winch mechanism, fasteners, and cable, before operating.
Replace all worn or damaged parts before operating.
•Make sure the winch is deactivated when leaving the ATV unattended.
PARTS LIST:
Your safety, and the safety of others, is very important. To help you make informed decisions about safety, we have provided installation
and operating instructions and other information on labels and in this guide. This information alerts you to potential hazards that could
hurt you or others. It is not possible to warn you about all potential hazards associated with this product, you must use your own good
judgment.
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE.
READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING
AND OPERATING THIS PRODUCT.
This guide identifies potential hazards and has important safety messages that help you and others avoid personal injury or death.
WARNING and CAUTION are signal words that identify the level of hazard. These signal words mean:
WARNING signals a hazard that could cause serious injury or death, if you do not follow recommendations.
CAUTION signals a hazard that may cause minor to moderate injury, if you do not follow recommendations.
This guide uses NOTICE to call attention to important mechanical information, and Note: to emphasize general information worthy of
special attention.
PART NO. QUANTITY DESCRIPTION
39032 1 Mounting plate
38639 2 Support strap
37205 4 u-bolt, ¼-20
1402 4 5/16 lock washer
1322 8 ¼-20, hex nut
1321 8 ¼ lock washer
21331 2 5/16-18, hex cap screw
2079 2 5/16-18, hex nut
711092 2 Spacer
7352 2 M8 x 1.25 x 25mm, hex cap screw
INSTALLATION INSTRUCTION
ATV WINCH MOUNT
Mount Kit: PN 38581
Application:YAMAHA WOLVERINE 4 x 4, 97-00+

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INSTRUCTIONS:
1. Place the winch mounting plate into position on the two fame tubes see figure 1.
Place the u-bolts around the frame tubes and through the mounting plate as shown
in figure 2. Attach the mounting plate with eight 1\4-20 hex nuts, and lock washers.
Only tighten finger tight at this time.
2. Remove the two lower bolts that hold on the skid pan. Attach the support straps
where the skid pan bolts were removed. Attach with the two M8 x 1.25 hex cap
screws and spacers, see figure 3. Do not fully tighten at this time.
3. Attach the top of the support strap on to the mounting plate with the two 5\16-18 hex
cap screw, hex nuts, and lock washers, see figure 4. Only tighten finger tight at this
time.
4. Place the winch into position in the mounting tray. The winch motor will be on the
right side of the ATV with the drum rotation label on the winch facing forward.
Fasten winch to mounting plate using four 5\16-18 cap screws supplied with the
winch.
5. The chrome, combination mounting plate and cast hawse fairlead supplied with the
winch, is not used in this application. The cast fairlead may be needed if a roller
fairlead was not purchased. Remove the cast fairlead from the chrome plate and
retain the hardware.
6. Attach the cast fairlead to the front of the mounting tray. Using the two 7\16-14 x 1
socket head cap screws and lock nuts that were removed from the chrome fairlead
plate in step five.
7. If a roller fairlead was purchased, attach this to the front of the mounting tray in place
of the cast hawse fairlead using the fasteners that were provided in the kit.
TIGHTEN ALL FASTENERS SECURELY AT THIS TIME.
Figure 1 Figure 2

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Figure 3 Figure 4
8. Refer to winch manual for electrical connection instructions.