Warn 106576 User manual
©2016 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 1 106641A0
WARN INDUSTRIES, INC. 12900 S.E. Capps Road,
Clackamas, OR USA 97015-8903, 1-503-722-1200, FAX: 1-503-722-3000
Customer Service: 1-800-543-9276
Dealer Locator Service: 1-800-910-1122
International Fax: 1-503-722-3005
INSTALLATION INSTRUCTIONS
Front Plow Mount
Part Number: 106576
Application: 2020 Kawasaki KRX 1000
GENERAL SAFETY PRECAUTIONS
WARNING
Your safety, and the safety of others, is very important. To help you make informed decisions about safety, we have
provided installation and operating instructions and other information on labels and in this guide. This information
alerts you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards
associated with this product, you must use your own good judgment.
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND
UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING
THIS PRODUCT.
This guide identies potential hazards and has important safety messages that help you and others avoid personal injury
or death. WARNING and CAUTION are signal words that identify the level of hazard. These signal words mean:
WARNING signals a hazard that could cause serious injury or death, if you do not follow recommendations. CAUTION
signals a hazard that may cause minor to moderate injury, if you do not follow recommendations.
This guide uses NOTICE to call attention to important mechanical information, and Note: to emphasize general information
worthy of special attention.
IMPACT AND MOVING PARTS ENTANGLEMENT HAZARD
Failure to observe these instructions could lead to severe injury or death
• Always Read the Plow Operator’s Manual, the Winch Operator’s Manual and all warning labels before operating.
• Always use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical wires, and other objects are not punctured or damaged when/if drilling on the vehicle.Thoroughly inspect the area to
be drilled (on both sides of material) prior to drilling, and relocate any objects that may be damaged. Failure to inspect the area to be drilled may result in vehicle damage, electrical shock, re or personal injury.
• Always wear safety glasses when installing this kit. A drilling operation will cause ying metal chips. Flying chips can cause eye injury.
• Always use extreme caution when cutting and trimming during tting.
• Always remove jewelry and wear eye protection.
• Never lean over battery while making connections.
• Never route electrical cables:
o Across any sharp edges.
o Through or near moving parts.
o Near parts that become hot.
• Always insulate and protect all exposed wiring and electrical terminals.
• Always install terminal boots as directed in installation instructions.
• Always use appropriate and adequate care in lifting components into place.
• Always insure components will remain secure during installation and operation.
• Always tighten all nuts and bolts securely, per the installation instructions.
• Always operate the vehicle at a walking speed with the blade installed. Never exceed 5 mph (8 km/h), even with blade up.
• Always plow cautiously, impact with hidden or stationary object may cause the vehicle to stop suddenly or go out of control.
• Never operate the vehicle on slopes greater than 10 degrees with the plow installed.
• Never stand or ride on the plow.
• Always stay clear of moving parts and joints. Always keep others away when operating or adjusting plow.
• Always perform regular inspections and maintenance on the plow mechanism, fasteners, cable and related hardware.
• Always replace all worn or damaged parts before operating.
• Never operate thisWARN product with damaged or missing parts.
• Always drive slowly over bumpy and rough terrain. Driving at speeds that cause the plow to bounce while in the up position can cause the winch to back-drive, causing the plow to work its way down.This may result in the plow
impacting a stationary object and cause damage to the vehicle and operator injury or death.
• Always drive at speeds such that the plow does not bounce and be aware of the plow position while driving at all times.
• Always be aware that the purpose of the j-bolt is to break the connection between the plow and the winch, to prevent serious damage to the ATV if the plow is raised too high.The plow blade will drop suddenly if the j-bolt
breaks, so always be sure there are no bystanders when you raise and lower the plow.
• Never raise the top of the plow above the headlights of the ATV, as it may damage the vehicle and plow.
• Always replace a deformed or broken j-bolt with the spare j-bolt included in the kit.
Read installation and operating instructions thoroughly.
©2016 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 2 106641A0
CAUTION
MOVING PARTS ENTANGLEMENT HAZARD
Failure to observe these instructions could lead to minor or moderate injury
• Always take time to fully read and understand the installation and Operations Guide included with this product.
• Never operate this product if you are under 16 years of age.
• Never operate this product when under the inuence of drugs, alcohol or medications.
Read installation and operating instructions thoroughly.
TABLE OF CONTENTS
Tools Required.............................................................................................................................page 2
Torque Specications................................................................................................................page 2
Parts List.........................................................................................................................................page 3
Installation ................................................................................................................................page 4-5
Maintenance/Care......................................................................................................................page 5
TOOLS REQUIRED
- Metric wrenches
- Metric sockets
- Wrench and socket extension
NOTICE
EQUIPMENT DAMAGE
• Never tow vehicle by attaching a tow bar to the eyelets on the bumper.
• Never attach tow bars directly to the bumper. Damage to bumper may occur. WARN bumpers are not designed to be used for at towing. Consult with the manufacturer of your tow bar system for the proper vehicle tow
bar brackets..
Read installation and operating instructions thoroughly.
TORQUE SPECIFICATIONS
Please use the recommended torque specications when assembling this product unless otherwise specied in the instructions.
FASTENER SIZE FASTENER TORQUE FASTENER SIZE FASTENER TORQUE
lb-ft (N.m) lb-ft (N.m)
1/4" 8 (11) M4 (2) 3
5/16" 17 (23) M5 (4.5) 6
3/8" 30 (40) M6 (7.5) 10
7/16” 48 (66) M8 (18) 25
1/2" 74 (100) M10 (37) 50
9/16” 106 (144)
5/8" 148 (200)
3/4” 269 (364)
BEFORE YOU BEGIN
©2016 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 3 106641A0
PARTS LIST
ITEM PART NUMBER DESCRIPTION QTY
A1 106580 PLOW MOUNT 1
A2 106640 PLOW FLANGE 1
A3 82466 TERMINATION STRAP 1
ITEM PART NUMBER DESCRIPTION QTY
B1 35136 RETAINING PIN 2
B2 63356 M6 HEX HEAD BOLT 2
B3 89084 M8 x 70 HEX HEAD BOLT 2
B4 93105 M8 FLAT WASHER 8
B5 22491 M8 LOCK NUT 4
B6 93104 M8 x 25 HEX HEAD BOLT 2
B7 83349 M6 FLAT WASHER 2
©2016 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 4 106641A0
INSTALLATION INSTRUCTIONS
Figure 2
Figure 3
NOTE: This Warn Front Plow Mount only works with the Warn
Winch Mount.
1. Remove the hook and fairlead from the winch mount
bracket.
2. Remove the M8 x 70 bolts, at washers, spacers and lock nut.
from the front lower winch mount holes.
3. Hold the plow mount (A1) up so it just touches the under
side of the winch fairlead bracket.
4. Install the previously removed M8 x 70 bolts with at
washers through the lower plow mounting holes, winch
mount and vehicle frame. NOTE: If any hardware is
damaged in any way use the included hardware instead.
5. Secure with previously removed spacers, at washer, and
lock nut. NOTE: If any hardware is damaged in any way use
the included hardware instead. Do not tighten completely to
allow for adjustment.
6. Install two M8-25mm bolts (B6) with washers (B3) down
through the top of the fairlead bracket and plow mount.
7. Secure bolts and with at washer (B4) and lock nuts (B5). Do
not tighten completely to allow for adjustment.
8. From underneath the plow mount, install the two M6 bolts
(B2) with at washers (B7) through the mounting holes and
into the threaded holes in the vehicle frame.
9. Tighten all plow mount hardware now. We recommend
starting with the front, next tighten the top and ending with
the lower (underside). Refer to torque specications on page 2.
Figure 1
Remove
Remove
B3, B4, B5,
B6, B3, B4, B5
A1
B2, B7
©2016 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 5 106641A0
INSTALLATION INSTRUCTIONS
10. Install the termination strap to the plow mount’s attachment
point.
11. Install plow ange to plow mount using included retaining
pins (B1). Image showing mount o vehicle for clarity
purposes, refer to exploded view on page 3 for more detail.
12. Complete your plow installation per your plow system
installation instructions.
Your installation is complete.
Figure 4
Figure 5
MAINTENANCE / CARE
1. Inspect all parts on the winch, winch mount, and related hardware prior to each use. Replace all hardware that appears rusted or
deformed.
2. Inspect all nuts and bolts on the winch, winch mount and related hardware prior to each use. Tighten all nuts that appear to be
loose. Stripped, fractured, or bent bolts or nuts need to be replaced.
3. Check all cables prior to use. Replace cables that look worn or frayed.
4. Check all moving or rotating parts. Remove debris that may inhibit the part from moving freely.
Table of contents
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