Warn PN68560 User manual

Warn Industries PAGE 1 68558 Rev A0
INSTALLATION INSTRUCTIONS
SYNTHETIC WINCH ROPE PN68560
Application: ATV PLOW
WARNING
SEVERE INJURY OR DEATH MAY RESULT IF YOU IGNORE ANY OF
THE FOLLOWING.
• Read the Winch Operator’s Manual, ATV Operator’s Manual, and all
warning labels before operating the winch and ATV.
• Stay clear of moving parts and cable. Keep others away when operating
the winch.
• Inspect the winch mechanism, fasteners, wire, or synthetic rope, before
operating. Replace all worn or damaged parts before operating.
1. Remove Wire Rope:
Place the winch in the free spool position, and un-spool all the wire rope. Be careful when removing
the metal button, this will not be reinstalled when using the synthetic winch rope. See figure 1.
BUTTON o
Figure 1
As you read these instructions, you will see NOTES, CAUTIONS and WARNINGS. Each message has
a specific purpose. NOTES are additional information to help you complete a procedure. CAUTIONS
are safety messages that indicate a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury. A CAUTION may also be used to alert against unsafe practice or possible
equipment damage. WARNINGS are safety messages that indicate a potentially hazardous situation,
which, if not avoided could result in serious injury. CAUTIONS and WARNINGS identify the hazard,
indicate how to avoid the hazard, and advise of the probable consequence of not avoiding the hazard.
PLEASE WORK SAFELY!

Warn Industries PAGE 2 68558 Rev A0
2. Install Synthetic Rope:
Feed the synthetic rope through the smaller winch drum opening. Note: In order to feed the rope
through the hole, you will need to push the rope through with a thin screwdriver. Terminate the rope
by leaving a 3” tail sticking out of the drum. See figure 2. Rotate the drum so the rope being wound
up will wrap around the tail. See figure 3. Note: The cable should always pull from the bottom of the
drum. A minimum of eight wraps is required on the drum for all winching.
Figure 2 Figure 3
NOTE: WARN SYNTHETIC ROPE PN 68560 IS USED TO RAISE AND LOWER THE ATV
PLOW ONLY!