Warren Controls ARIA Series Quick start guide

ILEA A/B Series electric actuators
ILEA-Axx
ILEA-Bxx
ILEA A/B SERIES IOM
ILEA-A/B_IOM_NoRev_1118
92500136 No Rev
TABLE OF CONTENTS
Function...................................................................... 2
Symbols and Safety ................................................ 2
Danger Signs............................................................. 2
Usage As Per Specification................................... 3
Basic Specifications................................................. 3
Operating Conditions and Installation............ 3
Removing/Closing the Cover.............................. 4
Wiring Diagram........................................................ 4
High Voltage Power Supply................................. 4
Electric Supply.......................................................... 5
Mount Add Pos Switches Mech/Relays ........... 5
DIP Switch Functions/Settings ........................... 6
Manual Operation................................................... 6
Actuator Parts Identifications ............................. 7
Actuator Removal Instruction............................. 7
Removing/Replacing of Actuator...................... 8
Operator Push Buttons.......................................... 9
Operating Direction .............................................10
Status Display .........................................................10
Commissioning/Operation......................... 11-12
Maintenance ...........................................................12
Decommissioning/Disposal ..............................12
Usage and Storage................................................13
Preliminary

Preliminary
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SYMBOLS AND SAFETY
Please ensure that the detailed operating instructions and the chapter on “Safety” in particular have been read and
understood by all personnel involved in the installation, start-up, operation, maintenance and repair of the actuators.
Beware of mechanical hazards due to electrically powered actuator components! With the actuator powered
electrically, operating the unit holds the danger of crushing your finger!
Caution! During the installation of the actuator on the valve, the unit must not be powered electrically. Disconnect
voltage from the actuator before maintenance and adjustment work.
During adjustment work, the actuator must be operated by means of the handwheel only. Do not operate electrically!
DO NOT FULLY EXTEND.
FUNCTION
The ARIA Series actuators are designed as Spring-Fail-Safe upon
Loss of- Power, or Loss-of-Signal. The actuator is mounted onto
the control valve via pillars and mounting base and attached via
a yoke locknut. The actuator stem and valve stem are connected
as well.
Based on a brushless DC motor (BLDC) the generated torque is
transmitted via a multi-stage spur gear onto a spindle nut. The
spindle nut transmits the input torque into an axial thrust force
via a spindle. The linear stroke is transmitted to the valve spindle
by a coupling piece.
The stroke is measured and controlled by a linear 12 Bit Hall
sensor. In case of mains power loss, the stroke movement is
in OPEN or CLOSE direction by spring force. Electrical wiring is
terminated at a terminal block under the actuator cover.
DANGER SIGNS
Caution! There is a general risk of damage related to health and/or properties.
Danger! Electrical voltages are present that may lead to death. Life threatening risks
may occur due to electrical voltages!
Danger! This sign warns of hazards posing a risk to health. Ignoring these instructions can lead to injuries.
Other notes
• The motor surface temperature may rise when maintaining, inspecting and repairing the actuator immediately after
operation. There is a danger of burning the skin!
• Always consult the relevant operating instructions when mounting ARIA accessories or operating the actuator with
ARIA accessories.
• Connections for signal in- and output are double isolated from circuits that can be under dangerous voltage

Preliminary
3
ILEA-A/B_IOM_NoRev_1118
USAGE AS PER SPECIFICATION
• ARIA Series actuators are exclusively designed to be used as
electric valve actuators for rising stem globe control valves.
They are meant to be mounted on Warren Controls, control
valves in order to run their motors.
• Any other use is considered to be non-compliant and the
manufacturer cannot be held liable for any damage resulting
from it.
• The actuators can only be used within the limits laid out in the
data sheets, catalogues and other documents. Otherwise, the
manufacturer cannot be held liable for any resulting damage.
• Usage as per specification includes the observance of the
operating, service and maintenance conditions laid down by
the manufacturer.
• Read this document in its entirety as special precautions
need to be taken before mounting and adjusting the actuator
as well as servicing!
• The actuators may only be used, serviced and repaired by
personnel that is familiar with them and informed about
potential hazards. The specific regulations for the prevention
of accidents have to be observed.
• Damages caused by unauthorized modifications carried
out on the actuators are excluded from the manufacturer’s
liability.
• Supply voltage may only be switched on after the proper
closure of the main cover or terminal box.
ILEA SERIES BASIC SPECIFICATIONS
Spring-Fail
ARIA
Stroke Speed 12 Secs/In., (2 mm/sec.), Fixed.
Spring-Fail Speed: 2.3 mm/sec.
What happens under the condition of Loss
of Power, under voltage or over voltage.
Actuator engages Spring Fail, to Open or Close, Depending on model.
What happens under the condition of
Loss of Control Signal.
Actuator engages Spring Fail, to Open or Close, Depending on model. With control by
binary inputs, actuator stops in position when event occurs.
MAX Thrust: 455 Lbf (2kN)
MAX Stroke: 1.38 In. (35mm)
Manual Override (electric): via 2 push buttons when powered
Power Supply: 24 VAC/DC, optionally wide range PS (100-240 VAC)
Motor protection: Electronic motor current monitoring with safety cut-off
Duty cycle as per IEC 60034-1,8: S2 30 min/ S4 1200c/h-50% ED
Permitted ambient temperature: -4ºF to 140ºF (-20ºC to +60ºC)
Internal fault monitoring: Thrust, Control Signal, Temperature, Power Supply
Binary control: 24-230- VAC for ON/OFF service
Control Signal and Feedback: 0-20 mA, 4-20 mA, 0-10 V, 2-10 V selectable, plus split range
Mounting Position: Any position, except cover pointing downwards
Conduit entries: 2 pcs. M 20 x 1.5 /1 pc. M 16 x15
Enclosure Rating. to EN 60529: IP67
Fuse - HV Power Supply: 2 AMP, 5 x 20 mm, 250 VAC, Slow Blow
POWER CONSUMPTION
25 WATTS, MAX CURRENT
1.8 A at 24 VAC / DC
0.36 A at 115 VAC
0.18 A at 230 VAC
OPERATING CONDITIONS AND INSTALLATION POSITION
• Standard actuators may be operated at ambient temperatures according to the
ARIA Series basic specifications.
• Operating modes correspond to IEC 60034-1, 8: S2 for short cycle and S4 for
modulating operation.
• For protection against moisture and dust, the enclosure rating is IP65 according
to EN 60529.
• When installing the actuators, leave enough space to allow cover removal.
• The actuator can be installed vertically or horizontally or any position in between.
The actuator must not be installed with the cover pointing downwards.
Outdoor usage: When using the actuators in environments
with high temperature fluctuations or high humidity, we
recommend using the optional heating resistor. IP67
Installation
positions

Preliminary
42600 Emrick Blvd • Bethlehem, PA 18020 • USA • 800-922-0085 • www.warrencontrols.com
WIRING TERMINATION (A/B ONLY)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 TTL Button
+0(2) - 10 V + 0(4) - 20 mA GND + 0(2) - 10 V + 0(4) - 20 mA GND max. Last/max. Load 100 mA/at 24 VD (Option) L/ + Open N/- L/ + Close N/- (24V AC/DC) (Option) L/+ (24V AC/DC) 21-40 VDC/ 100 mA + 0(2) - 10 V + 0(4) - 20 mA GND (Option) (Option) (Option) (Option) L/+(see tag plate) N/-(see tag plate) PE (Option)
24 V
AC/DC (OPTION)
115V- 230V
AC
Control
Signal
Input
Position
Feedback
Output
Monitor relay
potential-free
Binary
Input
signals
Fail
safe
signal
Supply
Actual
value Closed Open Supply Voltage
Fieldbus
Interface
PC
Communication
Commissioning
Galvanically isolated 1 kV Process-Sensor
(Option)
Position switch
potential-free
contact
Electric supply for 1-phase AC/DC
REMOVING / CLOSING THE COVER
Open: Loosen the screws by using a screwdriver and unscrew them entirely out of
the gear casing. The screws are captivated. Open the cover only in a dry environment.
Close: Put the cover on the gear casing and press down slightly. Tighten the screws
gently and then crosswise for even tightening.
DO NOT OVERTIGHTEN
Open the cover only in
a dry environment.
Wiring diagram indicates the electrical connections for standard actuators. The wiring diagram inside the actuator is binding
for the specific actuator wiring. For any optional accessories, see the separate wiring diagram in the corresponding installation
instructions, at the end of this document.
WIRING DIAGRAM

Preliminary
5
ILEA-A/B_IOM_NoRev_1118
ELECTRIC SUPPLY
Before connecting to the mains, ensure that the mains supply is isolated and secured against an accidental switching-on.
Please protect all of the power supply and control cables in front of the terminals mechanically by using suitable
measures against unintentional loosening. Never install the power supply and the control cables together in one line
but instead please always use two different lines.
Remove the cover of the actuator in order to connect the electric
supply.
The mains connecting cables must be suitably dimensioned to accept
the max. current requirement of the actuator. The yellow-green
colored cables may only be used for connecting to earth. When you
insert the cable through the drive cable connector, ensure that the
max. bending radius for the cable is observed.
ARIA Series electric actuators do not have an internal electrical power
switch. A switch or power mains switch must be provided in the
building installation. It should be positioned closely to the device and
be easily accessible for the user and shall be labelled as the mains
isolator switch for the actuator. The building installation must also
provide power surge trips or fuses corresponding to standard IEC
60364-4-41 with protection class I resp. protection class III (24 VAC /
24 VDC) for the actuator connections. The high voltage power supply
has it’s own fuse.
CAPACITIVE FAIL-SAFE (OPTIONAL)

Preliminary
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POSITION SWITCH SET UP (OPTIONAL)
FAULT RELAY DESCRIPTION

Preliminary
7
ILEA-A/B_IOM_NoRev_1118
DEFAULT PARAMETERS
SOFTWARE SET UP

Preliminary
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ACTUATOR PARTS IDENTIFICATION
Pillar
Clamping Screws
for Spring Pack
Valve Stem
Locking Nut
Yoke Lock Nut
Coupling
Coupling Nut
Bracket
Pillar Nut

Preliminary
9
ILEA-A/B_IOM_NoRev_1118
ACTUATOR REMOVAL/REPLACEMENT INSTRUCTIONS

Preliminary
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DIMENSIONAL DATA
3.15
PSF-402
10.08
1.91
9.42
12.87
3.58
2.80
2.36
5.32
8.15
5.31
3.94
4.13
.59
.79
Spring-Fail Model Installation Dimensions (Measurements in Inches)
ACTUATOR COMMISSIONING & STATUS LED’S
Electric supply for 3-phase AC
CAUTION! ELECTRICAL OPERATION OF THE ACTUATOR IS ALLOWED ONLY AFTER
MOUNTING TO A VALVE!
AUTOMATIC COMMISSIONING
(Only available if at least one of the cut-offs is set to be “by force/torque” or
“by position automatically”.)
1 Press the commissioning button for 3 sec
2 Commissioning in progress
(Green LED is flashing, actuator
drives in both positions).
3 Green LED lights – Actuator successfully
commissioned and ready to be used.
OPERATING DISPLAY
– CONTROLS
ILEA actuators are commissioned at the factory when
mounted to a control Valve.
It must be commissioned if provided separately from a valve
or has been dismounted.
The actuator can only be commissioned when correctly
mounted to a valve and with at least one cut off set to “force/
torque.

Preliminary
11
ILEA-A/B_IOM_NoRev_1118

Preliminary
12 2600 Emrick Blvd • Bethlehem, PA 18020 • USA • 800-922-0085 • www.warrencontrols.com
TRACING FAULTS CHARTS (A/B ONLY)

 
21
18.Tracingfaults

RedLEDGreenLED
Glowing
permanently
Flashingquickly
Flashingslowly
Off
Glowing
permanently
Flashingquickly
Flashingslowly
Off

        StatusProbablereasonsPossibleremedy
   x   xActuatordoesnotrespond,both
LEDsareoff
1)Nosupplyvoltageapplied
2)Theappliedvoltagedoes
notmatchtheactuator
voltageonthetagplate
1)Checkmainssupply
2)Applycorrectsupply
voltage
   xx   Actuatordoesnotdrivethefull
stroke
1)Actuatornotcorrectly
commissioned
2)Toosmallstroke
programmed(inmode“one
position‐dependentcut‐
off”)
1)Repeatcommissioning
2)Checkvalvestroke
parameters‐>see
instructionsAMS‐PSCS
   xx   Actuatordoesnotclosethevalve
properly
1)Actuatornotcorrectly
commissioned
2)Actuatorclosingforce/
torquetoolow
1)Repeatcommissioning
2)Checkactuatorselection
   xx   Actuatorisinnormaloperating
condition,butdoesnotrespondto
set‐valuechanges
1)Fixeddigitalset‐valueis
activated
2)Actuatorisconfiguredto
workwithprocess
controller
1)Checkset‐value
parameters‐>see
instrucionsAMS‐PSCS
2)Connectprocesssensor
   xx   Actuatorpositiondoesnot
correspondtoset‐valueinput
Anon‐linearvalvecurvehas
beenparameterised
Verifyparameterised
characteristic‐>see
instructionsAMS‐PSCS
        OperatingconditionsProbablereasonsPossibleremedy
   xx   Normaloperatingcondition 
   x x

  Actuatorincommissioningmode Commissioningmodewillbe
leftautomaticallyafter
completion
   x  x Actuatornotcommissioned Dependingonthetypeof
cut‐offs,theactuatorhasto
becommissionedeither
automaticallyormanually
        Faultswithintheactuator’s
environment
ProbablereasonsPossibleremedy
  x x   Toohightorquehasbeen
encounteredwithinthevalvestroke
1)Actuatornotcorrectly
commissionedtothevalve
2)Mechanicalblockwithin
thestrokepath
3)Improperselectionofthe
actuator
1)Repeatcommissioning
2)Checkvalveandactuator
forunobstructedrunning
3)Checkactuatorselection
  x  x

  1)Noproperprocessfeedback(only
incombinationwithPSIC)
2+3)Maximumcontrolrange
exceeds(onlyincombinationwith
PSIC)
1)Processfeedbackwrongly
ornotatallconnected
2)Processfeedbackoutside
odadjustedrange
3)Noprocesssensorsignal
available
1)Applythecorrectprocess
feedbacksignalandcheck
polarity
2)Ensurethecorrectprocess
feedbackrange
3)Checktheprocesssensor
anditssupplyvoltage

Preliminary
13
ILEA-A/B_IOM_NoRev_1118

22
RedLEDGreenLED
Glowing
permanently
Flashingquickly
Flashingslowly
Off
Glowing
permanently
Flashingquickly
Flashingslowly
Off

        Faultswithintheactuator’s
environment
ProbablereasonsPossibleremedy
  x   x  Actuatordrivesintoapreset
position
1)Signalisappliedtothe
binaryfail‐safeinput
2)Supplyvoltagefailureon
actuatorswithoptional
PSCP
1)Disconnectthesignal
2)Checksupplyvoltage
  x    xSet‐valuedisconnectedoroutside
theparameterizedrange
1)Set‐valuenotconnected
2)Wrongpolarityofset‐
value
3)set‐valuesignaloutside
parameterrange,please
check
1)Applyset‐value
2)Checktheset‐value
polarity
3)Checktheset‐valuerange
 x  x    Storedendpositioncouldnotbe
reached
LooseordirtyvalveseatCheckthevalveseat
 x   x

  Storedendpositionhasbeen
passedover
ValveseatwornordefectiveCheckthevalveseat
 x    x  Actuatorsupplyvoltagetoolow1)Improperwiringofthe
mainssupply
2)Jitterinsupplyvoltage
3)Toolowsupplyvoltage
fromPSEP(withoptional
PSEP)
1)Checkmainswiring
2)Checksupplyvoltage‐>
seedatasheet
3)ContactPSserviceteam
        Faultswithintheactuator ProbablereasonsPossibleremedy
x   x    ActuatorhasreachedlifetimelimitWearand/orrunningtime ContactPSserviceteam
x    x

  Faultyelectronicsorinvalid
parameters
1)Supplyvoltage
interruptedduring
commissioning
2)Defectiveelectronic
component
1)Reloadparameters(‐>see
manualAMS‐PSCS),then
repeatcommissioning
2)ContactPSserviceteam
x     x  Criticalormaximumtemperature
reached
1)Toohighnumbersof
starts
2)Ambienttemperaturetoo
high
1)Checkapplicationandits
adjustment
2)Checkambient
temperatureandtryto
reduceit‐>seerelevantdata
sheet
x      xMechanicalfaultintheactuator DefectivemechanicalpartContactPSserviceteam


TRACING FAULTS CHARTS (A/B ONLY)

Preliminary
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Preliminary
15
ILEA-A/B_IOM_NoRev_1118

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DEPENDABLE, RUGGED, PRECISION CONTROL VALVES AND ACCESSORIES
ILEA-A/B_IOM_NoRev_1018
92500136 No Rev
Preliminary