Webasto ABC-170 Hardwired User manual

11780-03-E
Installation, Operation and Maintenance Manual
EV Test Systems
ABC-170 Hardwired
English

ABC-170 Installation, Operation & Maintenance
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© 2019 Webasto Charging Systems, Inc. All rights reserved.
EV Test Systems is a product line of Webasto Charging Systems, Inc. Webasto and the Webasto logo are trademarks of
Webasto Charging Systems, Inc. Corporate names, trademarks, registered trademarks, service marks, symbols, and
logos stated herein are property of their respective companies. Specifications are subject to change without notice.
Images of the power cycling and test systems are representative; production models may vary. No portion of these
materials may be duplicated, used, or disclosed without prior written permission from Webasto Charging Systems, Inc.
Disclaimer: this manual includes the latest information available at the time of printing. Webasto Charging Systems, Inc.
Reserves the right to make changes to this manual and/or product without further notice. Changes or modifications to this
product not completed by an authorized service provider could void the product warranty.
These commodities, technology or software were exported from the United States in accordance with the Export
Administration Regulations. Diversion contrary to US law prohibited
Webasto Charging Systems, Inc.
+1 (866) 767-4242
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Warranty
Webasto ABC-170 Limited Warranty
Products manufactured by Webasto Inc. are warranted to the original user only to be
free of defects in material and workmanship for a period of 12 months from date of
installation, but not more than 18 months from date of manufacture. Webasto's liability
under this warranty shall be limited to repairing or replacing at Webasto's option, without
charge, F.O.B. Webasto's factory, any product of Webasto's manufacture. Webasto will
not be liable for any costs of removal, installation, transportation, or any other charge
which may arise in connection with a warranty claim. Webasto will not be liable for
damage or wear to products caused by abnormal operating conditions, accident, abuse,
misuse, unauthorized alteration or repair, or if the product was not installed in
accordance with Webasto's printed installation and operating instructions.
To obtain service under this warranty, the defective product must be returned to
Webasto with proof of purchase and installation date, failure date, and supporting
installation data. Any defective product to be returned to Webasto must be sent freight
prepaid; documentation supporting the warranty claim and/or a Return Material
Authorization must be included if so instructed.
WEBASTO WILL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL
DAMAGES, LOSSES, OR EXPENSES ARISING FROM INSTALLATION, USE OR ANY
OTHER CAUSES. THERE ARE NO EXPRESS OR IMPLIED WARRANTIES,
INCLUDING MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE,
WHICH EXTEND BEYOND THOSE WARRANTIES DESCRIBED OR REFERRED TO
ABOVE.
Some jurisdictions do not allow the exclusion or limitation of incidental or consequential
damages and some jurisdictions do not allow limitations on how long implied warranties
may last. Therefore, the above limitations or exclusions may not apply to you. This
warranty gives you specific legal rights and you may also have other rights which vary
from jurisdiction to jurisdiction.

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Danger
Before attempting to service the system:
1) Turn off the Main Disconnect Switch.
2) Depress and latch the Emergency Off switch for at least 5 minutes to allow high
voltage to discharge
Warning
Do not open covers. No user serviceable parts inside.

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Table of Contents
WARRANTY 3
SAFETY PRECAUTIONS - READ BEFORE USE 7
SYMBOL USAGE 7
GENERAL SAFETY WARNINGS AND PRECAUTIONS 7
1.0 INTRODUCTION 9
1.1 Overview 9
1.2 Scope of Manual 9
1.2.1 Manual Organization 9
1.3 ABC-170 Applications 9
2.0 SYSTEM DESCRIPTION 12
2.1 System Block Diagram 12
2.1.1 AC Inverter Functions & Controls 12
2.1.2 DC Converter Functions & Controls 13
2.1.3 Communication Between AC Inverter and DC Converter 16
2.1.4 Remote Operation Interface 16
2.1.5 ABC-170 Remote Operation System (ROS) 16
2.1.6 High Voltage Interlock (Front Panel) 16
2.1.7 Remote Voltage Sense (RVS) 16
2.1.8 Analog Signal Control 17
2.1.9 Optional Data Acquisition Interfaces 17
2.1.10 Optional CAN Interface 17
2.1.11 Remote Emergency Stop 17
2.2 Technical Specifications 18
2.2.1 Utility Requirements 18
3.0 INSTALLATION 20
3.1 Preparation 20
3.1.1 System Requirements 20
3.1.2 Unpacking and Inspection 20
3.1.3 Storage 20
3.1.4 Location (In-door only) 21
3.1.5 Equipment Needed 21
3.2 Cooling System Preparation 21
3.3 AC Input Connection 21
AC Input Connections 22
3.4 DC Input/Output Connections 22
4.0 OPERATION 23
4.1 Planning 23
4.1.1 Choosing a Load Configuration 25
445 Vdc Upper Limit 26

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Operating Above 420 Volts in External Parallel Configuration 27
Operating Above 420 Volts In Independent Configuration 27
4.2 Independent Configuration 28
4.3 External Parallel Configuration 29
4.4 Choosing Operating Limits 29
4.5 Operating the System 32
4.6 System Startup 34
4.7 Connecting the Load and Selecting the Configuration 34
4.8 Adjusting Operating Limits 34
4.9 Selecting Local or Remote Operation 35
4.10 Local Operation 35
4.10.1 Selecting Mode 35
4.10.2 Adjusting Setting 35
4.10.3 Changing Mode While Running a Test 36
4.10.4 Changing Operating Limits 36
4.10.5 Pausing a Test 37
4.10.6 Entering Remote Operation 37
4.10.7 Changing Load Configuration 37
4.11 Remote Operation 37
4.12 Turning Off Power 38
5.0 MAINTENANCE 39
5.1 Preventative Maintenance 39
5.2 Fault Indications 41
APPENDIX I: GLOSSARY OF TERMS 43
APPENDIX II: DC I/O CONNECTIONS 45
General 45
Assembly Procedures 45
Disassembly Procedures 46
APPENDIX III: REMOTE VOLTAGE SENSE OPERATION 47
APPENDIX IV: ANALOG SIGNAL CONTROL 49
APPENDIX V: HIGH VOLTAGE INTERLOCK WIRING 51
APPENDIX VI: EXTERNAL PARALLEL OPERATION 52

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Safety Precautions - Read Before Use
The ABC-170 is designed with the safety of the user as the highest priority. However,
installation must comply with all local codes, and the following safety precautions must
be read and observed.
SYMBOL USAGE
Throughout this manual, take special note of the information marked with the following
symbols:
DANGER
Contains information about safety practices necessary to prevent
personal injury or death.
WARNING
Contains information about safety practices necessary to prevent
fire or equipment overheating.
NOTE
Offers helpful information for installation or usage, but does not
contain personnel or equipment safety related information.
GENERAL SAFETY WARNINGS AND PRECAUTIONS
WARNING
BEFORE YOU BEGIN
Read all instructions and cautionary markings on the ABC-600
assembly.
Make sure you also read the IMPORTANT SAFETY
INSTRUCTIONS below.
Be sure to leave these instructions with the installed unit for
future reference.
Only qualified personnel should install, use or service this unit.
Read and understand these Manufacturer’s instructions and your
employer’s safety practices manual.

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DANGER
ELECTRIC SHOCK CAN KILL:
Touching live electrical parts can cause fatal shocks or severe
burns.
The input power circuitry and internal circuits are live whenever
input power is on.
An incorrectly installed or improperly grounded unit is a hazard.
Depress and latch the Emergency Off Switch for at least five (5)
minutes to allow high voltage to discharge.
WARNING
Battery testers should not rely solely on manual
operation or automated scripts for safety. Errors can
subject batteries to overcharging which can result in
battery damage or fire.
Batteries should be monitored by independent hardware for one
or more of these unsafe conditions:
•Over voltage
•Over temperature
•Excess pressure
•Excess gassing (H2)
The HV Interlock on the PPS is provided to allow a hardware
monitor to shut down the PPS in the event of an unsafe battery
condition.

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1.0 Introduction
1.1 Overview
The ABC-170 is a bi-directional, computer-controlled two-channel DC power processing
system offering superior accuracy and flexibility. The system was specifically designed
for testing (i.e., "cycling") electric and hybrid-electric vehicle components and
subsystems. Examples are auxiliary power units, flywheels, motors, inverters, batteries,
fuel cells, capacitors, and more. The capabilities are:
•Greater Accuracy / Finer Control
•Remote Voltage Sense Capability
•Independent Hardware Channel Enable
•Independent Mode Control for each Channel
The ABC-170 is an ideal test system for a wide range of DC loads other than batteries,
offering more capability than a traditional power supply system. The ABC-170 uses the
bi-directional characteristic of the electric utility (it can deliver and absorb power) to meet
the needs of both uni-directional and bi-directional loads (as used in this manual, load
refers to a device or system connected to the ABC-170 for the purpose of receiving
and/or delivering DC power).
Power is transferred from the utility to the load, or vice-versa. Using the utility to absorb
power eliminates the need for external resistive loads and conserves energy normally
lost. In addition, the ABC-170 incorporates special power processing algorithms,
enabling the user to perform a wide variety of testing.
1.2 Scope of Manual
This manual contains a description of the ABC-170 and instructions for the installation,
operation and maintenance.
1.2.1 Manual Organization
This manual describes the installation and operation of the ABC-170 power processing
system.
Section
Description
2.0
Outlines some typical ABC-170 applications and
describes the system architecture and function
3.0
Provides step-by-step instructions for installing the
ABC-170
4.0
Discusses operation of the ABC-170, using typical
ABC-170 applications as examples
5.0
Provides preventative maintenance
Glossary
ABC-170 terms
DC Hardwired I/O
DC I/O connection instructions
1.3 ABC-170 Applications
The ABC-170 is flexible and may be used for a wide variety of DC power applications.
This section describes a few typical applications to illustrate the different features of the
ABC-170.

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Constant Voltage Source
In Voltage Mode, the ABC-170 regulates the voltage of a given DC output channel. The
load may draw current from the ABC-170 at the regulated voltage and the voltage level
may be varied on demand, as with a conventional DC power supply. In addition, the
ABC-170 allows the user to define voltage, current, and power limits to protect the load
and maintain safe operating conditions.
The ABC-170 also allows for bi-directional power flow (i.e., it allows the load to
discharge current back to the utility), unlike standard power supplies. However, during a
blackout, ABC-170 shuts down operation automatically.
Constant Current Source
In Current Mode, the ABC-170 regulates the current of a given DC output channel. As in
constant Voltage Mode, the load may draw or provide current bi-directionally subject to
user-defined limits.
Battery Quick Charging
Battery charging algorithms vary considerably depending on many factors. A basic
quick charging algorithm involves charging the battery at a constant current rate (i.e., the
maximum charge rate) until a certain voltage level is reached and then maintaining that
voltage level while the charge rate decreases to a trickle charge. This can be
accomplished very simply with the ABC-170.
By setting the correct upper voltage limit and operating the system in constant Current
Mode, the user can assure that the ABC-170 will charge the battery at the desired
current until its voltage rises to the limit and will then maintain that voltage. No manual
adjustment is needed during the test.
More complicated battery charge algorithms can be achieved by modifying the operating
limits, modes and command values as the test proceeds. Such algorithms can be
implemented manually or they can be programmed and run automatically using the
ABC-170 Remote Operation System.
Battery Pack Cycling
Battery packs used in electric vehicles (EV) endure constantly changing demands. As
the vehicle accelerates and brakes, the battery may go from rapid discharge to charge
and back again in a matter of seconds. In addition, the daily driving and charging of an
electric vehicle puts the battery through a large number of deep discharge cycles,
resulting in shortened battery life.
Because of these factors, EV battery pack testing is highly important but also very
difficult. Simulating the demands of an electric vehicle on a battery pack requires
computer controlled testing with a highly accurate and responsive battery cycling
system.
The ABC-170 was designed specifically to handle the demands of EV battery pack
cycling. Using the ABC-170 Remote Operation System, USABC compliant tests can be
developed and run to verify battery pack adherence to requirements. Repetitive use of
these automated compliant test profiles can be used for comparative research as well as
production level testing.
Battery Emulation

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With its computer control capabilities, the ABC-170 can be programmed to emulate a
battery. The ABC-170 would first be put into constant Voltage Mode at the desired state
of charge. As current is drawn from the ABC-170, the voltage would be lowered as if the
“battery” were being discharged.
Similarly, as the “battery” is charged, the voltage would be increased. The algorithm to
determine how voltage changes in response to charging and discharging would be
determined by the user, based on the size and type of battery to be emulated, and then
programmed into the ABC-170 Remote Operation System.
Other Applications
As the above examples illustrated, the ABC-170 is very flexible and versatile so it can be
used for many other applications. Test or emulation of most DC power system can be
achieved with the powerful, computer controlled testing capabilities.
The ABC-170 may be valuable even for very simple application such as discharging
batteries and putting their power back onto the utility grid. With a basic understanding of
the system, users can employ the ABC-170 in a virtually limitless set of applications.
The ABC-170 base unit can be customized for particular applications using ROS Scripts
or Optional J1850 or CAN Communication capabilities. Contact Webasto customer
service for more information.

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2.0 System Description
2.1 System Block Diagram
The ABC-170 architecture is shown in the following system block diagram (Figure 1).
The AC Inverter connects to the utility via an internally installed isolation transformer.
The DC Converter and AC Inverter transfer power via an Intermediate DC Bus and
communicate via an RS-485 data bus. The DC Converter also communicates to the
ABC-170 Remote Operation (ROS) System via an RS-232 data link, or CAN data link
depending on system configuration. The DC Converter provides the DC interface to a
load (or possibly two separate loads) in one of two configurations.
AC
Inverter
Unit
DC
Converter
Unit
Intermediate DC Bus
Load A
Load B
Optional Data Collection Systems:
•SmartGuard®
•National Instruments NIDAQ
•Custom
Isolation
Transformer
RS-232
Utility Interface
RS-485
ROS PC
High Voltage Interlock A
High Voltage Interlock B
Figure 1 ABC-170 System Block Diagram
2.1.1 AC Inverter Functions & Controls
The AC Inverter regulates the Intermediate DC Bus based on the maximum voltage
expected by the DC Converter connected. The range for the Intermediate DC Bus is
350 - 425 Volts DC for 125KW source and 170KW sink. The bus can be raised to 450
Volts DC for 40KW source and 40KW sink operation.
Circuitry designed into the AC Inverter monitors the utility to detect any abnormalities.
This is accomplished by measuring the frequency and amplitude of the utility and
verifying that it remains within the specified range given in the Technical Specifications.
The AC Inverter operates under current control instead of the more common phase
control. This allows for a more robust interface to the utility and linear response in the
inverter dynamics.
In addition, references for the current are obtained from the utility waveforms, thereby
maintaining the AC Inverter as a true unity power factor interface regardless of line
harmonics.
Figure 2 shows the AC Inverter front panel. Each of the front panel controls and
indicators are described below.

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Figure 2 AC Inverter Front Panel
MAIN
POWER
Pressed to apply and remove power to the system. The ON switch is
illuminated green when control power is applied to the system. The OFF
switch is illuminated red when the control power is off but input power is
present.
EMERGENCY
OFF
Pressed to remove input control power to the system. The switch has a
locking mechanism and must be rotated counterclockwise to enable the
control power to repower the system.
NOTE:
The main circuit breaker must be switched off and locked out by
authorized factory personnel; and
, either the MAIN POWER or
EMERGENCY OFF switch service must be switched off to remove
power from the system for at least five minutes prior to accessing the
interior of the cabinet.
READY light
Illuminated green when the system power is on and the system is
functioning normally.
FAULT
lights
Illuminated red when a fault has been detected. The four lights are AC
Inverter Fault, DC Converter Fault, Utility Fault, and Communication
Fault. (Refer to Table 5.1 in Section 5 of this manual to determine the
definition of any faults indicated.)
2.1.2 DC Converter Functions & Controls
The DC Converter monitors load connections, processes power from the Intermediate
DC Bus for the load, and provides a local control interface for the user.

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The DC Converter is composed of two separately controllable converters, converter A
and converter B. Each converter has its own set of front panel meters, mode select
switches and output terminals.
The converter has the ability to operate in two different configurations:
Independent Configuration: Two loads can be connected and separately controlled.
(The negative sides of the ABC-170 outputs are tied together when outputs are active,
so the two outputs cannot be placed in series.)
External Parallel Configuration: The outputs for both channels must be utilized for
parallel operation. The Channel A front panel limits and controles are used for this
mode. When using the External Parallel configuration, the output cables must be
connected together at the load, or at separate junction points and then to the load.
Alternately, the two bus bars provided with the system can be installed across the two
positive output studs and across the two negative output studs to enable external
parallel operation. Care must be taken to ensure the proper wire and lug size are used
to support the output current.
The DC Converter can present the power to the load using a variety of control algorithms
(modes). It can be operated as a constant current source, a constant voltage source or a
constant power source. In addition, limits value for voltage, current, and power are
specified by the operator to additionally constrain the output.
The internal contactors remain disconnected during load configuration or
reconfiguration, and will also be disconnected in the event of a load fault condition (e.g.,
a short circuit) or an unsafe operating condition (e.g., a voltage higher than the user-
defined limit).
Figure 3 DC Converter Front Panel
Figure 3 shows the ABC-170 DC Converter front panel. The displays and controls are
described below.

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CONFIGURATION
Pressed to select the load configuration and wiring connection.
There is one button each for PARALLEL
, RVS and
INDEPENDENT, respectively.
To change to PARALLEL Mode, the bus bars provided with the
system need to be installed to short both channels together.
Pressing the PARALLEL (yellow) button enables parallel
operation. Once a valid configuration has been selected, only the
appropriate button will remain lit (not flashing). After successfully
configuring the system, the user can pressed the RVS button to
enable Remote Voltage Sensing in either PARALLEL or
INDEPENDENT mode.
LIMITS
Pressed to set upper and lower operating limits for each
converter. The user presses either the UPPER or the LOWER
button to view the existing limit and holds the button down while
pressing the Up arrow and Down arrow buttons to adjust that
limit.
Upper and lower limit buttons are included for each converter (A
and B). When these buttons are flashing, the DC Converter is
prompting the user to check the operating limits and adjust them,
if necessary.
MODE
The MODE determines what control algorithm the converter will
use. The choices are VOLTAGE, CURRENT, POWER control
(green), or STANDBY (red).
When all four of these buttons on one converter (A or B) are
flashing, the DC Converter is prompting the user
to choose a
mode. When a mode has been selected, only the appropriate
button will be lit (not flashing) for that converter. Another mode
button may also be flashing at the same time if the DC Converter
is at an operating limit for one of the parameters that is not being
controlled.
STATUS
Each channel will display (remote) status independently (Remote
A and Remote B). When operating remotely, the REMOTE
button will be lit for that channel. At powered up, the system
begins in local operation.
PROTECTED
REMOTE
OPERATION
While operating in Remote mode, the user can change the status
of the ABC-170 to standby by pushing the Standby button. This
action will cause the output contactor to open, isolating the output
of the respected channel from the load. To re-
initiate Remote
mode operation, the user must manually push the flashing
Remote A/B button to resume operation under ROS control.

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2.1.3 Communication Between AC Inverter and DC Converter
The AC Inverter and DC Converter communicate over a RS-485 high-speed multiplexed
data bus. The communication bus is not intend to be accessed by the user at any time.
The AC Inverter sends information about its status and mode of operation to the DC
Converter. The DC Converter sends fault status information and communicates to the
Remote Operation System (ROS) via an RS232 link.
2.1.4 Remote Operation Interface
The Remote Operation Interface, based on the RS-232 communication standard, allows
communication between the DC Converter and the ABC-170 Remote Operating
Sysytem (ROS). The purpose of this interface is to provide status information and DC
output measurements from the ABC-170 to the ROS and to accept commands from the
ROS. For more information about the Remote Operation Interface, please refer to the
Remote Operation System Manual, Webasto document number 06631-03.
2.1.5 ABC-170 Remote Operation System (ROS)
The ABC-170 ROS is a personal computer based system for controlling the ABC-170.
The system consists of the computer itself and any peripherals, and the ABC-170 ROS
application.
This software provides a graphical user interface for controlling and monitoring the
operation of the ABC-170, a command language interpreter that allows for simple
implementation of complex test programs, communication with the ABC-170 system,
and the option of integrating external data acquisition devices into the system.
2.1.6 High Voltage Interlock (Front Panel)
Each channel of the ABC-170 has a High Voltage Interlock Switch (HVIS) for added
protection (Figure 4). The HVIS can put one channel of the ABC-170 into the STANDBY
mode without affecting the other channel.
Pin 1 (+V) is a system supplied +5 voltage source that is to be connected to Pin 2
(+sense). The Pin 3 (-sense) has to be connected to the Pin 4 (Gnd) signal, which is the
ground. A break in either one of these links will put the associated channel into the
STANDBY mode (open the output contactor and isolate the output of the ABC-170 from
the load). (See appendix V for proper wiring.)
NOTE: If this feature is not used, then it is necessary to have mating connectors with
jumper wires installed (see Appendix V) for the system to operate properly.
2.1.7 Remote Voltage Sense (RVS)
To increase voltage accuracy at the Load, activate the Remote Voltage Sense. This
feature shall be activated via ROS by pressing the button labeled RVS on the top left
side of the screen, or by pressing the RVS button on the front panel (RVS cable must
also be in place for both channels). The RVS feature can be used in voltage mode as
well as power mode (Figure 2.4). (See Appendix III for proper wiring and use of this
feature.)

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2.1.8 Analog Signal Control
The ABC-170 provides a method for modifying the commands sent from ROS with an
analog signal. This is controlled from the BNC connector on the connector strip (Figure
4). (See Appendix IV for proper wiring and use of this feature.)
NOTE: The Analog Signal must be isolated.
Figure 4 Front Panel User I/O
2.1.9 Optional Data Acquisition Interfaces
The Remote Operation System can be provided with optional interface systems that
facilitate data collection during testing. The following interfaces are available:
•SmartGuard®
•BYTE-PIPE
•National Instruments Analog/Digital I/O
2.1.10 Optional CAN Interface
The CAN interface is a ROS enabled interface with user programmable messages.
Contact Webasto Customer Service for more information
2.1.11 Remote Emergency Stop
An interface is provided to allow an external switch to control the emergency stop
function of the system. To enable the system an electrical connection must be made
between pins 1 and 4 of this interface (Figure 2.5).
NOTE: If remote switch is not used then it is necessary to have mating connector
installed with wire jumper on pin 1 and 4 for proper functioning of unit.
*
1
2
3
4
1
2
3
4
AC Unit
Lower Rear Panel
*Note: The external switch must be closed to
allow power to be supplied to the system.
Amp P/N:
206430-1
Amp P/N: 206429-1, Connector
Figure 5 Remote Emergency Stop

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2.2 Technical Specifications
2.2.1 Utility Requirements
Voltage 3-phase, 480 Volts RMS, + 10% / - 15%, < 5% imbalance
Current 186 Amps RMS
Frequency 60 ± 1 Hz
Ground Connected to chassis
AC Power Quality at Rated Power
Power factor > 99%
Harmonic Distortion < 3% THD, no individual harmonic greater than 3%

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DC Output
Operating range
Configuration
Voltage 1
Current
Power
Independent 8 to 420 VDC
–320 to +265
ADC
+125 / -170 kW
External parallel 8 to 420 VDC
–640 to +530
ADC
+125 / -170 kW
1445 VDC upper limit available.
The above ranges are the maximum allowed by the system on a continuous basis.
Voltage, current, and power limits within the above ranges can be set by the user based
on the load and test requirements, respectively.
Accuracy
Configuration
Voltage
Current
Current Ripple
Independent
± 250 mV or
.15%
± 150 mA or .25%
< .5 A RMS
External
Parallel
± 250 mV or
.15%
± 200 mA or .35%
< .5 A RMS
Communication
ROS to DC Converter RS232
Or External CAN Bus CAN (option)
Internal system communications bus RS485
Operating Environment
Temperature 0-35 degrees Celsius (higher temperature can be sustained at a lower
continuous power rating)
Humidity 0-90% non-condensing
Safety
Emergency stop switch
HV Interlock
Automatic load connect and disconnect
Automatic shutdown on loss of utility power
UL recognized components used where possible
Remote Emergency Stop
Cabinets
Dimensions: 72”L x 30”D x 67"H (183cm x 76cm x 170 cm)
Weight: 2,500lb (1,136kg)

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3.0 Installation
This section outlines the requirements and procedures for installing the ABC-170
system. Read the entire section before proceeding with installation. Installation should
be completed by an experienced electrician and should conform to all Local and National
electrical codes.
Before an installation is attempted, the following WARNING must be observed:
WARNING: The connections made may contain high voltages. High voltages can
injure personnel and damage equipment. A qualified electrician or technician should
install the ABC-170. BEFORE you connect any wiring, TURN OFF the AC input
circuit breaker and DISCONNECT ALL loads from the ABC-170 output terminals.
3.1 Preparation
3.1.1 System Requirements
The input requirements are shown below.
Voltage:
Three-phase, 480 Volts RMS, +10%/–15%, less than 5%
imbalance
Current:
186 Amps RMS
Frequency
:
60 ±1 Hz
Ground:
Connected to chassis
3.1.2 Unpacking and Inspection
The following equipment is provided with each system.
•One ABC-170 system
•This manual
•Additional accessories for RVS & HV interlock connections
NOTE: Any variations on the packing slip will superced this list.
Inspect the equipment immediately upon receipt. If damaged has occurred during
shipment, keep the shipping cartons and packing materials and file a claim with your
carrier and/or insurance company for shipping damage. If you discover shipping
damage after acceptance, file a claim for concealed damage.
3.1.3 Storage
If you do not install the equipment immediately:
•Keep it in the original packing materials
•Store it at temperatures between 0oC (32oF) and 70oC (158oF)
•Always protect the equipment from moisture, dust and weather
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