WEG SSW-06.0205 User manual

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Serie: SSW-06
Software: version1.3X
0899.5579 E/6
SOFT-STARTER
MANUALSSW-06
ATTENTION!
It is very important to check if the
Soft-Starter Software is the same as
mentioned above.
12/2006
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SummaryofRevisions
The table belowdescribes the revisions made to this manual.
Revision Description Section
1 FirstEdition -
2 General Revision -
3 General Revision -
4 New Software Version -
5 Implementation of the following current: 412A, Chap 3
480A, 604A, 670A, 820A, 950A, 1100A and 1400A. and 10
New software version with: braking methods 3, 4, 6
FWD/REVandJog. and 8
P140 was changed. E73 was eliminated.
E71 and E76 were changed.
6 General Revision -
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Summary
Quick Parameter Reference,
Fault and Status Messages
I Parameters..................................................................................... 09
II Fault Messages.............................................................................. 17
III OtherMessages............................................................................. 17
CHAPTER 1
Safety Notices
1.1 Safety Notices in the Manual.......................................................... 18
1.2 Safety Notice on the Product.......................................................... 18
1.3 PreliminaryRecommendations....................................................... 19
CHAPTER 2
General Information
2.1 About this Manual .......................................................................... 20
2.2 SoftwareVersion............................................................................. 20
2.3 About the Soft-Starter SSW-06....................................................... 20
2.4 Soft-Starter SSW-06Identification .................................................. 23
2.5 ReceivingandStorage .................................................................... 25
CHAPTER 3
Installation and Connection
3.1 Mechanical Installation ..................................................................... 26
3.1.1EnvironmentConditions .............................................................. 26
3.1.2Dimensionsof theSoft-StarterSSW-06...................................... 26
3.1.3Mounting Specifications.............................................................. 27
3.1.3.1 Mounting inside a Panel .................................................... 28
3.1.3.2 Mounting on a surface ....................................................... 30
3.2 Electrical Installation......................................................................... 31
3.2.1 PowerTerminals ......................................................................... 32
3.2.2Locationof the Power/ Grounding,Control Connections and
Fan Voltage Selection ................................................................ 36
3.2.3RecommendedPower/GroundingCables ................................... 38
3.2.4AC Input Connection ................................................................... 39
3.2.4.1 Power Supply Capacity ..................................................... 40
3.2.4.2Recommended Fuses ....................................................... 40
3.2.5OutputConnection...................................................................... 41
3.2.5.1StandardThree-WireConnection(P150=0=Inactive).......... 41
3.2.5.2Inside DeltaMotorConnection (P150=1=Active) ............... 42
3.2.6GroundingConnections .............................................................. 43
3.2.7 Fan Connection and Selection of Fan Voltage ............................ 44
3.2.8SignalandControConnections .................................................. 45
3.2.9 RS-232,X2 SerialCommunicationConnection ........................... 48
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Summary
3.2.10RS-485,XC8IsolatedSerialCommunication
Board Connection .................................................................... 48
3.2.11 XC6Fieldbus CommunicationBoardConnection ...................... 48
3.3RecommendedSet-Ups.................................................................... 48
3.3.1RecommendedSet-upsbyKeypad (HMI)Command
with Isolating Contactor. Notes in 3 .3. ....................................... 50
3.3.2RecommendedSet-upsbyKeypad (HMI)Command
with Circuit-breaker. Notes in 3.3................................................ 50
3.3.3Recommended Set-ups withCommandviaTwo-wire
Digital Inputs. Notes in 3.3. ........................................................ 51
3.3.4RecommendedSet-upswithCommandviaThree-wire
Digital Inputs. Notes in 3.3. ........................................................ 51
3.3.5RecommendedSet-upswithCommandviaThree-wire
Digital Input and Inside Delta Motor Connection. Notes in 3.3
and3.2.5.2. ................................................................................ 52
3.3.6RecommendedSet-upswithCommandviaThree-wire
Digital Inputor Serial Communication. Notes in 3.3. .................. 52
3.3.7RecommendedSet-upswithCommandviaThree-wire
DigitalInput or Fieldbus Communication.Notes in 3.3. .............. 53
3.3.8 RecommendedSetupwithCommandvia DigitalInputsand
direction of rotation ..................................................................... 53
3.3.9 RecommendedSetupwithCommandvia DigitalInputsand
ReverseBraking ......................................................................... 54
3.3.10Recommended Setup withCommand via Digital Inputs and
Optimal Braking ....................................................................... 54
3.3.11 RecommendedSetupwithCommand via DigitalInputsand
DC-Braking............................................................................... 55
3.3.12Recommended Setup withCommand viaDigital Inputsand
External By-pass Contactor ..................................................... 55
3.3.13 Symbols ................................................................................... 56
3.4 EuropeanDirectivesfor ElectromagneticCompatibility
Requirementsforinstallation .......................................................... 57
3.4.1Installation .................................................................................. 57
CHAPTER 4
Keypad (HMI) Operation
4.1 Descriptionofthe Keypad (HMI-SSW-06) ..................................... 59
4.2 Use of the Keypad (HMI) ................................................................ 61
4.2.1Keypad Use forSoft-Starter SSW-06 Operation ......................... 61
4.2.2HMI Display-Signalingindications............................................... 62
4.2.3 ParameterViewingandProgramming......................................... 63
CHAPTER 5
Start-up
5.1 Power-upPreparation ..................................................................... 65
5.2 InitialPower-up ............................................................................... 66
5.3 Start-up........................................................................................... 73
5.3.1 Start-upOperationviaKeypad(HMI)-
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Summary
Typeof Control: VoltageRamp .................................................. 74
CHAPTER 6
Detailed Parameter Description
6.1 Access and Read-OnlyParameters - P000 to P099 ...................... 77
6.2 RegulationParameters - P100to P199 .......................................... 82
6.3 ConfigurationParameters- P200toP299....................................... 91
6.4 CommunicationParameters - P300toP399 .................................. 104
6.5 Motor Parameters - P400 toP499 .................................................. 106
6.6 Special Function Parameters - P500 to P599................................. 107
6.7 Protection Parameters - P600 to P699 ........................................... 113
CHAPTER 7
Applications and Programming
7.1Applications andProgramming ......................................................... 121
7.1.1 Starting byVoltage Ramp (P202=0)............................................ 123
7.1.2 Starting byCurrent Limit (P202=1).............................................. 124
7.1.3StartingbyCurrent Ramp (P202=4) ............................................ 125
7.1.4StartingbyCurrent Ramp (P202=4) ............................................ 126
7.1.5 Starting withPump Control (P202=2).......................................... 127
7.1.6StartingwithTorqueControl(P202=3)......................................... 129
7.1.6.1 Loads with constant torque (P202=3 and P120=1 point) .... 130
7.1.6.2 Loads with high initial torque (P202=3 and P120=3 points) 130
7.1.6.3 Loads with constant torque and S speed curve
(P202=3 and P120=3 points) ............................................. 131
7.1.6.4 Loads with quadratic torqueand S speed curve
(P202=3 and P120=2 points) ............................................. 131
7.1.6.5Loadswithquadratictorqueandlinear speedcurve
(P202=3 and P120=3 points) ............................................. 132
7.1.6.6 Loads with quadratic torque and higher initial torque
(P202=3 and P120=3 points) ............................................. 132
7.1.6.7 Hydraulic pump load type (P202=3).................................... 133
7.2Protections and Programming .......................................................... 136
7.2.1 ThermalClasses......................................................................... 136
7.2.1.1 Suggestions about thermal class setting............................ 136
7.2.1.2Exampleof howto program theThermal Class .................. 137
7.2.1.3Time reduction when changing from cold starting
to hot starting ..................................................................... 138
7.2.1.4 Service Factor .................................................................... 138
CHAPTER 8
Diagnosis and Troubleshooting
8.1 Faults and Possible Causes ............................................................. 139
8.2Troubleshooting ................................................................................ 143
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Summary
8.3Contacting WEGTelephone/Fax/E-mail forContact (Servicing) ........ 143
8.4PreventiveMaintenance .................................................................... 144
8.4.1Cleaning Instructions .................................................................. 145
8.5 Spare Parts List................................................................................ 145
CHAPTER 9
Options and Accessories
9.1Remote Keypad (HMI) and Cables.................................................... 146
9.2RS-485for theSoft-StarterSSW-06 ................................................. 148
9.2.1 RS-485 Communication Kitfor the SSW-06 ............................... 148
9.2.2OptionalMIW-02Module ............................................................ 149
9.3 Fieldbus Communication Kits ........................................................... 149
9.3.1Fieldbus DeviceNet Communication Kit for the SSW-06............. 149
9.3.2 Fieldbus Profibus DP Communication kit for the SSW-06 .......... 150
CHAPTER 10
Technical Specifications
10.1 Currentsand RatingsAccordingtoUl508 ....................................... 151
10.2 Currents and Ratings for IP55, IV PoleWeg Motor......................... 152
10.3 PowerData..................................................................................... 153
10.4 Electronics/ProgrammingData....................................................... 153
10.5 MechanicalData............................................................................. 155
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9
SSW-06 - QUICK PARAMETER REFERENCE
QUICK PARAMETER REFERENCE, FAULT AND STATUS MESSAGES
Software:V1.3X
Application:
Model:
SerialNumber:
PersonResponsible:
Date: / / .
I.Parameters
Parameter Description Adjustable Range Factory Unit User´s Page
Setting Setting
P000 Access Parameter 0 to 999 0 - 77
READ ONLY PARAMETERS P001 to P099
P001 Soft-Starter Current 0 to 999.9 - % 78
(%In of the Soft-Starter)
P002 Motor Current (%In of the Motor) 0 to 999.9 -% 78
P003 Motor Current 0 to 9999.9 -A 78
P004 Power Supply Voltage 0 to 999 -V 78
P005 Network Frequency 0 to 99.9 - Hz 78
P006 Soft-Starter Status 0=rdy - ready - - 78
1=Sub - Sub
2=Exx - Error
3=ruP - Run Up
4=FuLL - Full Volt.
5=PASS - By-pass
6=ECO - Reserved
7=rdo - Run Down
8=br - Braking
9=rE- FWD/REV
10=JOG- JOG
11=dly - Delay P630
12=G.di - Gen. Disable
P007 Output Voltage 0 to 999 - V 79
P008 Power Factor 0 to 1.00 - - 79
P009 Motor Torque (% Tn of the Motor) 0 to 999.9 - % 79
P010 Output Power 0 to 6553.5 - kW 79
P011 Apparent Output Power 0 to 6553.5 - kVA 79
P012 Digital Input Status Dl1 to Dl6 0 = Inactive - - 80
1 = Active
P013 Status RL1, RL2 and RL3 0 = Inactive - - 80
1 = Active
P014 Last Fault 03 to 77 - - 81
P015 Second Previous Fault 03 to 77 - - 81
P016 Third Previous Fault 03 to 77 - - 81
P017 Fourth Previous Fault 03 to 77 - - 81
P023 Software Version X.XX - - 81
P030 Current of Phase R 0 to 9999.9 -A 81
P031 Current of Phase S 0 to 9999.9 -A 81
P032 Current of Phase T 0 to 9999.9 -A 81
P033 R-S Line Voltage 0 to 999 -V 81
P034 S-T Line Voltage 0 to 999 -V 81
P035 T-R Line Voltage 0 to 999 -V 81
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SSW-06 - QUICK PARAMETER REFERENCE
10
Parameter Description Adjustable Range Factory Unit User´s Page
Setting Setting
P042 Time Powered 0 to 65530 -h 81
P043 TimeEnabled 0 to 6553 - h 82
P050 Motor Thermal Protection Status 0 to 250 - % 82
P085 Fieldbus Communication Board Status 0=Off - - 82
1=Board Inactive
2=Board Active and Offline
3=Board Active and Online
REGULATION PARAMETERS P100 TO P199
Voltage Ramp
P101 Initial Voltage (% Un of the motor) 25 to 90 30 % 82
P102 AccelerationRamp Time 1 to 999 20 s 83
P103 Deceleration Voltage Step 100=Inactive 100=Inactive % 84
(% Un of the motor) 99 to 60
P104 DecelerationRampTime 0=Inactive 0=Inactive s 84
1 to 299
P105 End Deceleration Voltage 30 to 55 30 % 84
(% Un of the Motor)
Current Limit
P110 Current Limit 150 to 500 300 % 84
(%In of the Motor current)
P111 Initial Current for the Current Ramp 150 to 500 150 % 85
(% In of the Motor)
P112 Time for the Current Ramp 1 to 99 20 % 85
(% of P102)
Torque Control
P120 (1) Starting Torque Characteristics 1=Constant 1=Constant - 86
2=Linear
3=Quadratic
P121 Initial Starting Torque (% Tn of Motor) 10 to 400 30 % 87
P122 End Starting Torque (% Tn of Motor) 10 to 400 110 % 87
P123 Minimum StartingTorque 10 to 400 27 % 87
(% Tn of the Motor)
P124 Time for the Minimum Start Torque 1 to 99 20 % 87
(% of P102)
P125 (1) Stopping Torque Characteristics 1=Constant 1=Constant - 88
2=Linear
3=Quadratic
P126 End Stop Torque (% Tn of the Motor) 10 to 100 20 % 88
P127 MinimumStopTorque 10 to 100 50 % 89
(% Tn of the Motor)
P128 Time forthe Minimum Stop Torque 1 to 99 50 % 89
(% of P104)
Pump Control
P130 (1) PumpControl 0=PumpI 0=PumpI - 89
1=PumpII
By-pass
P140 (1) External By-pass Contactor 0=Inactive 0=Inactive - 89
1=Active
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