Weider WESY19510 User manual

USER'S MANUAL
QUESTIONS?
As a manufacturer, we are com-
mitted to roviding com lete
customer satisfaction. If you have
questions, or find there are miss-
ing or damaged arts, we will
guarantee you com lete satisfac-
tion through direct assistance
from our factory.
TO AVOID UNNECESSARY
DELAYS, PLEASE CALL DIRECT
TO OUR TOLL-FREE CUSTOMER
HOT LINE. The trained techni-
cians on our customer hot line
will rovide immediate assis-
tance, free of charge to you.
CUSTOMER HOT LINE:
1-800-999-3756
Mon.–Fri., 6 a.m.–6 .m. MST
Model No. WESY19510
Serial No.
(Write the serial number in the
space above for reference.)
Serial Number Decal
CAUTION
Read all recautions and instruc-
tions in this manual before using
this equi ment. Save this manual
for future reference.
Visit our website at
www.weiderfitness.com
new products, prizes,
fitness tips, and much more!

2
TABLE OF CONTENTS
IMPORT NT PREC UTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
SSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
DJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
WEIGHT RESIST NCE CH RT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
TROUBLE-SHOOTING ND M INTEN NCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
C BLE DI GR M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
P RT LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
EXPLODED DR WING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
ORDERING REPL CEMENT P RTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
LIMITED W RR NTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: a P RT IDENTIFIC TION CH RT is attached to the center of this manual. Remove the P RT
IDENTIFIC TION CH RT before beginning assembly.

3
WARNING: To reduce the risk of serious injury, read the following im ortant recautions
before using the weight system.
IMPORTANT PRECAUTIONS
WARNING: Before beginning this or any exercise rogram, consult your hysician. This
is es ecially im ortant for ersons over the age of 35 or ersons with re-existing health roblems.
Read all instructions before using. ICON assumes no res onsibility for ersonal injury or ro erty
damage sustained by or through the use of this roduct.
1. Read all instructions in this manual and in
the accom anying literature before using the
weight system.
2. It is the res onsibility of the owner to ensure
that all users of the weight system are ade-
quately informed of all recautions.
3. The weight system is intended for home use
only. Do not use the weight system in any
commercial, rental, or institutional setting.
4. Use the weight system only on a level sur-
face. Cover the floor beneath the weight sys-
tem to rotect the floor.
5. Make sure all arts are ro erly tightened
each time you use the weight system.
Re lace any worn arts immediately.
6. Kee children under 12 and ets away from
the weight system at all times.
7. Kee hands and feet away from moving
arts.
8. Always wear athletic shoes for foot rotec-
tion.
9. Always stand on a foot late when erform-
ing an exercise that could cause the weight
system to ti .
10. Never release the ress arm, butterfly arms,
leg lever, lat bar, or nylon stra while weights
are raised. The weights will fall with great
force.
11. Make sure that the cables remain on the ul-
leys at all times. If the cables bind while you
are exercising, sto immediately and make
sure that the cables are on all of the ulleys.
12. Always disconnect the lat bar from the
weight system when erforming an exercise
that does not use the lat bar.
13. If you feel ain or dizziness at any time while
exercising, sto immediately and begin cool-
ing down.
14. The decals shown below have been laced
on the weight system in the location shown
on age 4. If a decal is missing or illegible,
call our toll-free Customer Hot Line at
1-800-999-3756 and order a free re lacement
decal. A ly the decal
in the location shown.
Keep hands and
fingers clear of
this area.
Decal 2
Decal 1

4
BEFORE YOU BEGIN
SSEMBLED
DIMENSIONS:
Height: 76 in.
Width: 37 in.
Length: 48 in.
Foot Plate
Low Pulley Station
High Pulley Station
Left Side
Right Side
Lat Bar
Decal 1
Decal 2
Leg Lever
Butterfly rms
Press rm
Preacher Pad
Weight Stack
Seat
Backrest
Weight Pin
Thank you for selecting the versatile WEIDER®8525
weight system. The WEIDER®8525 offers a selection
of weight stations designed to develop every major
muscle group of the body. Whether your goal is to tone
your body, build dramatic muscle size and strength, or
improve your cardiovascular system, the WEIDER®
8525 will help you to achieve the specific results you
want.
For your benefit, read this manual carefully before
using the WEIDER®8525 weight system. If you have
additional questions, please call our Customer Service
Department toll-free at 1-800-999-3756, Monday
through Friday, 6 a.m. until 6 p.m. Mountain Time
(excluding holidays). To help us assist you, please
note the product model number and serial number
before calling. The model number is WESY19510. The
serial number can be found on a decal attached to the
weight system (see the front cover of this owner's
manual).
Before reading further, please review the drawing
below and familiarize yourself with the parts that are
labeled.
Note: The terms “right side” and “left side”
are determined relative to a erson sitting
on the seat; they do not corres ond to right
and left on the drawings in the manual.

5
1
56
High Side of Bracket
3
5
51
51 14
1
27
4
1. Before beginning assembly, be sure that you
have read and understand the information in
the box above.
Press a 2” Square Outer Cap (51) onto each end
of the Stabilizer (5). Press a 2” Square Inner Cap
(27) into the end of the Base (4).
Insert two 5/16” x 2 3/4” Carriage Bolts (14) up
through the Stabilizer (5). Insert two 5/16” x 2 1/2”
Carriage Bolts (1) up through the Base (4).
Slide the indicated end of the Base (4) onto the
5/16” x 2 3/4” Carriage Bolts (14) in the Stabilizer
(5). Slide the Rear Upright (56) onto the Carriage
Bolts. Hand tighten a 5/16” Nylon Locknut (3)
onto each Carriage Bolt. The high side of the
bracket on the Rear U right must be on the
side shown. Do not tighten the Nylon
Locknuts yet.
Frame Assembly
•ssembly requires two people.
•Place all parts in a cleared area and remove the
packing materials. Do not dispose of the packing
materials until assembly is completed.
•Tighten all parts as you assemble them, unless
instructed to do otherwise.
•s you assemble the weight system, make sure
all parts are oriented as shown in the drawings.
•For help identifying small parts, use the P RT
IDENTIFIC TION CH RT at the center of this
manual.
The following tools (not included) are required
for assembly:
• Two adjustable wrenches
• One rubber mallet
• One standard screwdriver
• One Philli s screwdriver
• Lubricant, such as grease or etroleum jelly,
and soa y water.
ssembly will be more convenient if you have a
socket set, a set of open-end or closed-end
wrenches, or a set of ratchet wrenches.
Make Things Easier for Yourself
Everything in this manual is designed to ensure
that the weight system can be assembled suc-
cessfully by anyone. However, it is important to
realize that the weight system has many parts
and that the assembly process will take time.
Most people find that by setting aside plenty of
time, assembly will go smoothly.
ASSEMBLY

6
2. Slide the Front Upright (42) onto the 5/16” x
2 1/2” Carriage Bolts (1) in the Base (4). Hand
tighten a 5/16” Nylon Locknut (3) onto each
Carriage Bolt. Do not tighten the Nylon
Locknuts yet.
Press a 1” Square Inner Cap (65) into the Front
Upright (42).
3. Press a 2” Square Inner Cap (27) into each end
of the Top Frame (55). Press a 1 3/4” Square
Inner Cap (44) into each end of the crossbar on
the Top Frame. Press two Round Inner Caps (77)
into the top of the crossbar.
ttach the Top Frame (55) to the Front Upright
(42) and the Rear Upright (56) with four 5/16” x
2 3/4” Bolts (11), four 5/16” Flat Washers (8), and
four 5/16” Nylon Locknuts (3).
Tighten the Nylon Locknuts used in ste s 1–3.
4. Set two Weight Bumpers (19) onto the bracket on
the Base (4) as shown.
Stack the six Weights (25) on the Weight
Bumpers (19). Be sure that all of the Weights are
turned so the large pin grooves are on the bottom
of the Weights and on the same side of the
weight stack. Be careful not to ti the stack of
Weights.
4
2
3
42
65
3
1
4
11 11
77
8
44
44
27
27
55
56 42
3
Crossbar
25
Pin Groove
19
4
Bracket
3
8

7
5. Press the Weight Tube Bumper (64) into the end
of the Weight Tube (63). Insert the Weight Tube
into the stack of Weights (25). Be sure that the
pins on the Weight Tube are resting in the pin
grooves in the upper Weight.
Lubricate the insides of the holes in the Top
Weight (76). Set the Top Weight onto the stack of
Weights (25).
Insert both Weight Guides (62) into the stack of
Weights (25). Be sure that the holes in the
Weight Guides are at the to , as shown.
6. ttach the upper ends of the Weight Guides (62)
to the Top Frame (55) with the 5/16” x 6” Bolt
(60), two 1/2” x 3/4” Spacers (61), and a 5/16”
Nylon Locknut (3).
Be sure that the Pulley Bracket (20) is in front
of the right Weight Guide (62) as shown.
7
5
6
55
76
63
64
25
62
Lubricate
Pin Groove
60 20
62
3
Tube
Welded
Spacers
17
Lubricate
15
21
4
75
59
61
Holes
Arm Assembly
7. Press a 1” x 7/8” Plastic Bushing (75) onto each
welded spacer on the Press Frame (17). Slide the
Press Frame into place on the Base (4). Note:
This will be a tight fit. The Plastic Bushings
should fit onto each end of the indicated tube
in the Base. Be sure that the 3 1/2” Pulley (15)
is on the indicated side.
Lubricate the 3/8” x 8” Bolt (59). ttach the Press
Frame (17) to the Base (4) with the Bolt and a
3/8” Nylon Locknut (21). Do not overtighten the
Locknut; the Press Frame must be able to
ivot freely.

8
8. Press a 1 3/4” Square Inner Cap (44) into the top
of a Press rm (46). Press a 1” Round Inner Cap
(49) into each end of the handle on the Press
rm.
ttach the Press rm (46) to one side of the
Press Frame (17) with two 5/16” x 2 1/2” Bolts
(22) and two 5/16” Nylon Locknuts (3).
ssemble the other Press rm (46) in the same
manner.
9. Identify the Right rm (48) and the Left rm (47).
Note the position of the welded bracket on each
rm. Arm identification is very im ortant for
ste 10.
Note: The “V”-Pulleys (6), Long Cable Traps (50),
3/8” x 2 1/2” Bolts (7), and 3/8” Nylon Locknuts
(21) are pre-attached. These have been shown
disassembled for easy part identification.
10. Lubricate both axles on the Top Frame (55).
Slide the Right rm (48) onto the right axle on the
Top Frame (55). Note: Be careful not to con-
fuse the Right Arm with the Left Arm (47);
refer to ste 9 to identify the Right Arm. Be
sure that the u er end of the Right Arm is
behind the indicated bracket on the To
Frame.
Tap two 1” Retainers (69) and a 1” Round Cover
Cap (70) onto the right axle. Be sure that the
teeth on the Retainers bend toward the Cover
Ca , as shown in the inset drawing.
ttach the Left rm (47) in the same manner.
Press a 1 3/4” Square Inner Cap (44) into the
lower ends of the Right and Left rms (47, 48).
Wet the end of each rm with soapy water, and
slide a 10” Pad (45) onto the rm.
10
50
50
46
3
22
46
49
49
44
17
7
44
49
Bracket
Lubricate
45
47
55
48
45
44
69
70
6
6
48
47
Welded
Brackets
21
8
9
69
55
70

9
11. During steps 11 through 24, refer to the C BLE
DI GR M on page 20 of this manual to verify
proper cable routing. Before beginning this sec-
tion, identify the Long Cable (23) and the Short
Cable (58) by comparing the lengths of the
cables.
IMPORTANT: While assembling the cables, do
not overtighten the bolts and nuts securing
the ulleys. The ulleys must be able to turn
freely.
12. Locate the Long Cable (23). Route the Long
Cable around the indicated 3 1/2” Pulley (15)
attached to the Top Frame (55). Be sure that the
Cable is between the Pulley and the hook and
that the end of the Cable with the ball is on
the indicated side of the hook. Tighten the 3/8”
x 3 3/4” Bolt (71) and the 3/8” Nylon Locknut (not
shown).
13. Wrap the Long Cable (23) around a “V”-Pulley
(6). ttach the “V”-Pulley and a Long Cable Trap
(50) to the indicated bracket on the Front Upright
(42) with a 3/8” x 2 1/2” Bolt (7) and a 3/8” Nylon
Locknut (21). Be sure that the Long Cable Tra
is ositioned to hold the Cable in lace.
14. Route the Long Cable (23) around the “V”-Pulley
(6) on the Left rm (47). Be sure that the Cable
is in the groove of the Pulley and that the
Long Cable Tra (50) is ositioned to hold the
Cable in lace. Tighten the 3/8” x 2 1/2” Bolt (7)
and the 3/8” Nylon Locknut (not shown).
14
11
12
13
58
23
55
71
Hook
Ball
15
50
23
7
47
23
7
21
6
50
23
6
42
Cable Assembly

10
15. Route the Long Cable (23) around the “V”-Pulley
(6) on the Right rm (48). Be sure that the
Cable is in the groove of the “V”-Pulley and
that the Long Cable Tra (50) is turned to hold
the Cable in lace. Tighten the 3/8” x 2 1/2” Bolt
(7) and the 3/8” Nylon Locknut (not shown).
16. Route the Long Cable (23) around the 3 1/2”
Pulley (15) attached to the Pulley Bracket (20).
Be sure that the Cable is in the groove of the
Pulley and that the Cable Tra (66) is turned
to hold the Cable in lace. Tighten the 3/8” x 2”
Bolt (12) and the 3/8” Nylon Locknut (not shown).
Be sure that the 5/16” x 5” Bolt (68) is properly
tightened and that the Pulley Bracket (20) can
move freely.
17. See the inset drawing. ttach a 3 1/2” Pulley (15)
and a Cable Trap (66) to the indicated hole in the
Long “U”-Bracket (57) with a 3/8” x 2” Bolt (12)
and a 3/8” Nylon Locknut (21). Be sure that the
Cable Tra is inside the “U”-Bracket. Note:
This may come re-assembled.
Route the Long Cable (23) between the 3 1/2”
Pulley (15) and the Cable Trap (66). Be sure that
the Cable is in the groove of the Pulley and
that the Cable and Pulley move smoothly.
18. Note: The 3 1/2”Pulley (15) in this drawing is
re-assembled. It is shown disassembled for
easy art identification.
Route the Long Cable (23) around the 3 1/2”
Pulley (15) attached to the bracket on the Top
Frame (55). Tighten the 3/8” x 2” Bolt (12) and
the 3/8” Nylon Locknut (21). Be sure that the
Cable is in the groove of the Pulley and that
the Cable and Pulley move smoothly.
18
15
16
17
48
50 76
23
66
15
12
20
68
23
21
12
15
23
57
66
12
15
23
Bracket
55
21
23

11
19. Locate the Short Cable (58). Lay the Short
Cable in the bracket on the Base (4). ttach the
3 1/2” Pulley (15) to the bracket with a 3/8” x 2”
Bolt (12) and a 3/8” Nylon Locknut (21). Be sure
that the end of the Cable with the ball is on
the indicated side of the bracket.
20. Route the Short Cable (58) around the 3 1/2”
Pulley (15) attached to the lower hole in the Front
Upright (42). See the inset drawing. Be sure
that the Cable Tra (66) is turned to hold the
Cable in lace and that the Cable is routed
around the Pulley as shown. Tighten the 3/8”
Nylon Locknut (21) and the 3/8” x 3 3/4” Bolt (71).
21. Route the Short Cable (58) around the 3 1/2”
Pulley (15) attached to the Press Frame (17). Be
sure that the Cable Tra (66) is turned to hold
the Cable in lace and that the Cable is routed
around the Pulley as shown. Tighten the 3/8”
Nylon Locknut (21) and the 3/8” x 3 1/2” Bolt (not
shown).
19
58
Bracket
Ball
15
12
21
4
21
58
58
21
15
66
21
17
42
15
71
58
Inset shows view
from other side
42
66
15
20

12
22. Route the Short Cable (58) around the 3 1/2”
Pulley (15) attached to the upper hole in the Front
Upright (42). See the inset drawing. Be sure
that the Cable Tra (66) is turned to hold the
Cable in lace and that the Cable is routed
around the Pulley as shown. Tighten the 3/8”
Nylon Locknut (21) and the 3/8” x 3 3/4” Bolt (71).
23. ttach the end of the Short Cable (58) to the
Long “U”-Bracket (57) with a 1/4” Nylon Locknut
(2) and a 1/4” Flat Washer (10). See the inset
drawing. Do not overtighten the Nylon
Locknut; it should be threaded onto the end
of the Cable so only a cou le of threads are
showing above the nut.
22
42
58
15
21
71
58
Inset shows view
from other side
42
66
15
23
57
2
10
58
57
2
10
58

24. ttach the Long Cable (23) to the Small “U”-
Bracket (67) with a 1/4” Nylon Locknut (2) and a
1/4” Flat Washer (10). See the inset drawing.
Do not overtighten the Nylon Locknut; it
should be threaded onto the end of the Cable
only a cou le of turns, as shown.
ttach the Small “U”-Bracket (67) to the Weight
Tube (63) with the 5/16” x 1 3/4” Bolt (72) and a
5/16” Nylon Locknut (3).
24
63
72
67
3
10 2
23
13
23
67
2
25. ttach the Backrest (41) to the Front Upright (42)
with two 1/4” x 2 1/2” Screws (43) and two 1/4”
Flat Washers (10).
Seat Assembly 25
41
42
10
43

14
26. Press a 1 1/2” Square Inner Cap (32) into the
Seat Frame (36).
Insert the 1/4” x 2” Carriage Bolt (38) into the
center hole in the Seat Plate (37). ttach the Seat
Plate to the Seat (13) with two 1/4” x 3/4” Screws
(18).
Insert the 1/4” x 2” Carriage Bolt (38) into the indi-
cated hole in the Seat Frame (36). Tighten a 1/4”
Nylon Locknut (2) with a 1/4” Flat Washer (10)
onto the Carriage Bolt.
ttach the other end of the Seat (13) to the Seat
Frame (36) with a 1/4” Flat Washer (10) and the
1/4” x 2” Screw (24).
27. Press a 1 1/2” Square Inner Cap (32) into the Leg
Lever (29).
Lubricate the 5/16” x 2 3/4” Bolt (11). ttach the
Leg Lever (29) to the Seat Frame (36) with the
Bolt and a 5/16” Nylon Locknut (3). Do not over-
tighten the Nylon Locknut; the Leg Lever
must be able to ivot freely.
Insert two 3/8” x 2” Eyebolts (35) into the Leg
Lever (29) from the directions shown. Tighten a
3/8” Nylon Locknut (73) and a 3/8” Flat Washer
(9) onto each Eyebolt.
28. Rest the Seat Frame (36) on the indicated pin in
the Front Upright (42). ttach the Seat Frame to
the Front Upright with a 5/16” x 2 3/4” Carriage
Bolt (14) and the Seat Knob (40).
26
27
10
2
24
36
36
3
Lubricate
29
9
9
35
35
32
73 73
11
2
13
38
37 32
18
36
40
Pin
42
14
28

15
29. Press a 3/4” Round Inner Cap (34) into each end
of both 12 1/2” Pad Tubes (28).
Insert one 12 1/2” Pad Tube (28) into the Seat
Frame (36). Slide a 5 1/2” Pad (30) onto each
end of the Pad Tube.
Insert the other 12 1/2” Pad Tube (28) into the
Leg Lever (29). Slide a 5 1/2” Pad (30) onto each
end of the Pad Tube.
30. ttach the Preacher Pad (79) to the Preacher
Post (78) with two 1/4” x 3/4” Screws (18).
29
30
34
28
34
29
78
79
18
30
36
30
31. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in
DJUSTMENTS, beginning on the following page.
Before using the weight system, pull each cable a few times to be sure that the cables move smoothly over
the pulleys. If one of the cables does not move smoothly, find and correct the problem. IMPORTANT: If the
cables are not ro erly installed, they may be damaged when heavy weight is used. See the CABLE
DIAGRAM on age 20 of this manual for ro er cable routing. If there is any slack in the cables, you
will need to remove it by tightening the cables; see TROUBLE-SHOOTING AND MAINTENANCE on
age 19.

16
ADJUSTMENTS
The instructions below describe how each part of the weight system can be adjusted. Refer to the exercise
guide accompanying this manual to see how the weight system should be set up for each exercise. IMPOR-
TANT: When attaching the lat bar or nylon stra , make sure that the attachments are in the correct start-
ing osition for the exercise to be erformed. If there is any slack in the cables or chain as an exercise
is erformed, the effectiveness of the exercise will be reduced.
54
53
52
23
25 26
CHANGING THE WEIGHT SETTING
To change the weight setting of the weight stack,
insert the Weight Pin (26) under the desired Weight
(25). Be sure to insert the Weight Pin until the bent
end of the Weight Pin is touching the Weights, and
turn the bent end downward. The weight setting of the
weight stack can be changed from 6.5 pounds to 81.5
pounds, in increments of 12.5 pounds. Note: Due to
the cables and ulleys, the actual amount of
resistance at each exercise station may vary from
the weight setting. Use the WEIGHT RESISTANCE
CHART on age 18 to find the actual amount of
resistance at each weight station.
ATTACHING THE LAT BAR OR NYLON STRAP TO
THE HIGH OR LOW PULLEY STATION
ttach the Lat Bar (54) to the Long Cable (23) or
Short Cable (58) with a Cable Clip (53). For some
exercises, the Chain (52) should be attached between
the Lat Bar and the Cable with two Cable Clips.
Adjust the length of the Chain between the Lat
Bar and the Cable so the Lat Bar is in the correct
starting osition for the exercise to be erformed.
Note: The seat frame must be removed from the
front u right before the Short Cable (not shown)
is used. (See ATTACHING AND REMOVING THE
SEAT, below.)
The Nylon Strap (39) (not shown) can be attached in
the same manner.
ATTACHING AND REMOVING THE SEAT
Set the bracket on the Seat Frame (36) onto the indi-
cated pin on the Front Upright (42). ttach the Seat
Frame to the Front Upright with the 5/16” x 2 3/4”
Carriage Bolt (14) and the Seat Knob (40).
For some exercises, the Seat (13) must be removed.
First, be sure that the Chain (not shown) is not
attached to the Leg Lever (29). Next, remove the
Seat Knob (40) and the 5/16” x 2 3/4” Carriage Bolt
(14) from the Seat Frame (36). Lift the Seat Frame off
of the Front Upright (42).
40
36
42
Pin
13
29
14

17
ATTACHING THE LEG LEVER TO THE LOW
PULLEY STATION
To use the Leg Lever (29), the seat must be attached
to the front upright (see TT CHING ND REMOV-
ING THE SE T, on page 16).
ttach the Short Cable (58) to the indicated 3/8” x 2”
Eyebolt (35) with a Cable Clip (53).
ATTACHING THE PREACHER PAD TO THE SEAT
FRAME
Set the hooks on the bottom of the Preacher Post
(78) around the 5/16” x 2 3/4” Bolt (11) in the Seat
Frame (36). Secure the Preacher Post to the Seat
Frame with the Preacher Knob (33).
ATTACHING THE LAT BAR TO THE LEG LEVER
To use the Lat Bar (54) to do curl exercises, attach
the Leg Lever (29) to the the the Short Cable (58),
and the Preacher Pad (not shown) to the Seat Frame
(36) (see TT CHING THE LEG LEVER TO THE
LOW PULLEY ST TION and TT CHING THE
PRE CHER P D TO THE SE T FR ME, above).
ttach one end of a Chain (52) to the Lat Bar (54)
with a Cable Clip (53). ttach the other end of the
Chain to the indicated 3/8” x 2” Eyebolt (35) on the
Leg Lever (29) with a Cable Clip.
53
58
29
35
78
33
11
36
54
53
52
35
29
36
58

18
WEIGHT PRESS RM BUTTERFLY RM LEG LEVER HIGH PULLEY LOW PULLEY
PL TES (lbs.) (lbs.) (lbs.) (lbs.) (lbs.)
Top 20 10 15 14 2 4
145 22 36 28 54
270 33 54 44 82
399 42 75 60 115
4 128 48 96 72 147
5 153 60 115 90 175
6 184 69 137 103 209
This chart shows the approximate weight resistance at each station. “Top” refers to the 6.5 lb. top weight. The
other numbers refer to the 12.5 lb. weight plates. Weight resistance shown for the butterfly arm station is for
each butterfly arm.
The actual resistance at each weight station may vary due to differences in individual weight plates, as well as
friction between the cables, pulleys, and weight guides.
WEIGHT RESISTANCE CHART

19
TROUBLE-SHOOTING AND MAINTENANCE
Inspect and tighten all parts each time you use the weight system. Replace any worn parts immediately. The
weight system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.
TIGHTENING THE CABLES
Woven cable, the type of cable used on the weight
system, can stretch slightly when it is first used. If
there is slack in the cables before resistance is felt,
the cables should be tightened. Slack can be
removed from the cables by tightening the 1/4” Nylon
Locknuts (2) at the end of the Long Cable (23) (see
, inset drawing) and at the end of the Short Cable
(58) (see B, inset drawing). To do this you may need
to remove the Small “U”-Bracket (67) from the Weight
Tube (63) or remove the 3 1/2” Pulley (15) from the
Long “U”-Bracket (57). Make sure that the cables are
not too tight, or the Top Weight (76) will be lifted off
the weight stack.
dditional slack can be removed by moving the 3 1/2”
Pulley (15) to the lower hole in the Long “U”-Bracket
(57). Remove the 3/8” Nylon Locknut (21) and the
3/8” x 2” Bolt (12) from the Cable Trap (66), Pulley,
and “U”-Bracket. Re-attach the Pulley and Cable
Trap. Be sure that the Cable Trap is positioned to
hold the Cable in place, and that the Cable and
Pulley move smoothly.
Note: If a cable tends to sli off the ulleys often,
the cable may have become twisted. Remove the
cable and re-install it.
If the cables need to be replaced, see ORDERING
REPL CEMENT P RTS on the back cover of this
manual.
57
76
63
66
15
2
67
58
12
23
B
23
21
23
67
2

20
CABLE DIAGRAM
The cable diagram below shows the proper routing of the Short Cable (58) and the Long Cable (23). Use the
diagram to be sure that the two cables and the cable traps have been assembled correctly. If the cables have
not been correctly routed, the weight system will not function properly and damage may occur. The numbers
show the correct route for each cable. The starting and ending points of each cable are labeled. Be sure that
the cable tra s do not touch or bind the cables.
4
3
2
7
6
5
4
3
2
Weight Stack—8
1—Low Pulley
1—High Pulley
Long Cable (23)
5—Long “U”-Bracket
Short Cable (58)
TOP VIEW