WeiderPro 9450 User manual

USER'S MANUAL
QUESTIONS?
As a manufacturer, we are com-
mitted to providing complete
customer satisfaction. If you
have questions, or if there are
missing or damaged parts,
please call:
Or write:
ICON Health & Fitness, Ltd.
Unit 4
Revie Road Industrial Estate
Revie Road
Beeston
Leeds, LS11 8JG
UK
email: [email protected]
Model No. WEEVSY39120
Serial No.
Write the serial number in the
space above for reference.
Serial Number Decal (Under Seat)
CAUTION
Read all precautions and
instructions in this manual
before using this equipment.
Save this manual for reference.
ORDERING REPLACEMENT PARTS
To order replacement parts, contact the ICON Health & Fitness, Ltd. office, or write:
ICON Health & Fitness, Ltd.
Unit 4
Revie Road Industrial Estate
Revie Road
Beeston
Leeds, LS118JG
UK
Tel:
Outside the UK: 0 (044) 113 387 7133
Fax: [phone]
Please provide the following information when ordering replacement parts:
• the MODEL NUMBER of the product (WEEVSY39120)
• the NAME of the product (WEIDER®PRO 9450 weight system)
• the SERIAL NUMBER of the product (see the front cover of this manual)
• the KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST and EXPLODED DRAWING attached
at the centre of this manual)
Part No. 185547 R0902A Printed in Canada © 2002 ICON Health & Fitness, Inc.
www.iconeurope.com
Visit our website at
08457 089 009
08457 089 009
Class HC Fitness Product
WEIDER is a registered trademark of ICON Health & Fitness, Inc.

272
TABLE OF CONTENTS
WARNING DECAL PLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
WEIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
TROUBLESHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
CABLE DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: A PART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached at the centre of
this manual. Remove the PART IDENTIFICATION CHART and the PART LIST/EXPLODED DRAWING before
beginning assembly.
NOTES
WARNING DECAL PLACEMENT
• Keep clear of
this area.
• Misuse of this
product may result in
serious injury.
WARNING
!
• Read user’s manual
and follow all warnings
and operating instruc-
tions prior to use.
• Replace label if
damaged, illegible,
or removed.
• Do not allow children
on or around machine.
The warning decals shown at the right have
been placed on the weight system in the loca-
tions shown on page 4. If a decal is missing
or illegible, please call our Customer Service
Department at 08457 089 009 and order a free
replacement decal. Place the decal on the
weight system in the location shown.
Warning Decal No. 2
Warning Decal No. 1
Keep hands and
fingers clear of
this area.
Warning Decal No. 3
Warning Decal No. 4

326
Military Press Cable (72)
Leg Press Cable (78)
Rear Weight Stack—1
2
3
4
6
5
7
8
Ball End
3
2
4— Leg Press Seat Frame
1— Long “U”-Bracket
Military Press Cable (72) and Leg Press Cable (78)
WARNING: To reduce the risk of serious injury, read the following important precau-
tions before using the weight system.
1. Read all instructions in this manual and in
the accompanying literature before using the
weight system.
2. It is the responsibility of the owner to ensure
that all users of the weight system are ade-
quately informed of all precautions.
3. The weight system is intended for home use
only. Do not use the weight system in an
commercial, rental, or institutional setting.
4. Use the weight system only on a level sur-
face. Cover the floor beneath the weight sys-
tem to protect the floor.
5. Make sure all parts are properly tightened
each time you use the weight system.
Replace any worn parts immediately.
6. Keep children under the age of 12 and pets
away from the weight system at all times.
7. The weight system is designed to support a a
maximum user weight of 115 kg (250 lbs.).
8. Always wear athletic shoes for foot protec-
tion.
9. Keep hands and feet away from moving parts.
10. Always disconnect the lat bar from the
weight system when performing an exercise
that does not use the lat bar.
11. Never release the press arm, butterfly arms,
military press arm, leg lever, leg press plate,
lat bar or nylon strap whilst weights are
raised. The weights will fall with great force.
12. Always stand on a foot plate when perform-
ing an exercise that could cause the weight
system to tip.
13. Keep your hands away from the leg press
upright when the military press arm is being
used. Your hand could become pinched
between the leg press upright and military
press arm.
14. Make sure that the cables remain on the pul-
leys at all times. If the cables bind whilst you
are exercising, stop immediately and make
sure that the cables are on all of the pulleys.
15. If you feel pain or dizziness at any time
whilst exercising, stop immediately and
begin cooling down.
IMPORTANT PRECAUTIONS
WARNING:Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems.
Read all instructions before using. ICON assumes no responsibility for personal injury or property
damage sustained by or through the use of this product.

4
BEFORE YOU BEGIN
Thank you for selecting the versatile WEIDER®PRO
9450 weight system. The PRO 9450 weight system
offers a selection of weight stations designed to devel-
op every major muscle group of the body. Whether
your goal is to tone your body, build dramatic muscle
size and strength, or improve your cardiovascular sys-
tem, the PRO 9450 weight system will help you to
achieve the specific results you want.
For your benefit, read this manual carefully before
using the weight system. If you have additional
questions, please call our Customer Service
Department toll-free at 08457 089 009. To help us
assist you, please note the product model number and
serial number before calling. The model number is
WEEVSY39120. The serial number can be found on a
decal attached to the weight system (see the front
cover of this manual).
Before reading further, please review the drawing
below and familiarise yourself with the parts that are
labelled.
25
CABLE DIAGRAMS
The cable diagrams on these pages show the proper routing of the High Cable (58), the Low Cable (23), the
Military Press Cable (72), and the Leg Press Cable (78). Use the diagrams to be sure that the four cables and
the cable traps have been assembled correctly. If the cables have not been correctly routed, the weight system
will not function properly and damage may occur. The insets show the proper positioning of the cable traps. The
cable traps should be positioned so that the cables will not come off the pulleys. Be sure that the cable traps
do not touch or bind the cables.
Low Cable (23)
1 —Low Pulley
2
3
4
5 —Long “U”-Bracket
TOP VIEW
1 —High Pulley
23
4
7
6
5
High Cable (58)
Front Weight Stack— 8
High Cable (58) and Low Cable (23)
ASSEMBLED DIMENSIONS:
Height: 193 cm (76 in.)
Width: 226 cm (89 in.)
Length: 163 cm (64 in.)
Foot Plate
Low Pulley Station
High Pulley Station
Lat Bar
Leg Lever
Butterfly Arm
Warning Decal No. 2
Warning Decal No. 2
Military Press Arm
Ab Pulley Station
Press Arm
Weight Stacks
Backrest
Leg Press Plate
Warning Decal No. 4
Warning Decal No. 1
Warning
Decal No. 3

5
ASSEMBLY
1
8
11
51
27
1
4
3
1
51
5
1. Before beginning, make sure that you have read
and understand the information in the box above.
Locate and open the parts bag labelled “FRAME
ASSEMBLY.”
Press two 2” Square Outer Caps (51) onto the
Stabiliser (5) in the indicated locations. Press a 2”
Square Inner Cap (27) into the end of the Base (4).
Insert six 5/16” x 2 1/2” Carriage Bolts (1) up through
the Stabiliser (5). Insert two 5/16” x 2 1/2” Carriage
Bolts up through the Base (4).
Attach the Base (4) to the Stabiliser (5) with two
5/16” x 2 3/4” Bolts (11), two 5/16” Washers (8), and
two 5/16” Nylon Locknuts (3). Do not tighten the
Nylon Locknuts yet.
Before beginning assembly, carefully read the
following information and instructions:
•Due to the many features of the weight system,
assembly will require several hours. By setting
aside plenty of time and by deciding to make the
task enjoyable, assembly will go smoothly. You
may want to assemble the weight system over a
couple of evenings.
•Assembly requires two people.
•Place all parts of the weight system in a cleared
area and remove the packing materials; do not
dispose of the packing materials until assembly is
completed.
• Assembly is divided into four stages: 1) frame
assembly, 2) arm assembly, 3) cable assembly,
and 4) seat assembly. The hardware for each
stage is packaged separately.
• Wait until you begin each assembly stage to open
the parts bag labelled for that assembly stage.
•As you assemble the weight system, be sure that
all parts are oriented as shown in the drawings.
•Tighten all parts as you assemble them, unless
instructed to do otherwise.
•For help identifying the small parts used in
assembly, use the PART IDENTIFICATION
CHART located in the centre of this manual.
Note: Some small parts may have been pre-
attached for shipping. If a part is not in the parts
bag, check to see if it has been pre-attached.
THE FOLLOWING TOOLS (NOT INCLUDED) ARE
REQUIRED FOR ASSEMBLY:
• two adjustable wrenches
• one standard screwdriver
• one phillips screwdriver
• one rubber mallet
• lubricant, such as grease or petroleum jelly,
and soapy water will also be needed.
•Assembly will be more convenient if you have the
following tools: A socket set, a set of open-end or
closed-end wrenches, or a set of ratchet wrenches.
1
24
TROUBLESHOOTING AND MAINTENANCE
TIGHTENING THE CABLES
Woven cable, the type of cable used on the weight system, can stretch slightly when it is first used. If there is
slack in the cables before resistance is felt, the cables should be tightened. If any slack is felt when using the
front weight stack, both the High Cable (58) and the Low Cable (23) will need to be tightened. If any slack is felt
when using the rear weight stack, both the Military Press Cable (72) and the Leg Press Cable (78) will need to
be tightened.
To tighten the cables, insert the weight pin into the middle of the weight stack. Slack can be removed from these
cables several ways:
See drawing 1. Tighten the 1/4” Nylon Locknut (2) that con-
nects the end of the Low Cable (23) to the Long “U”-Bracket
(57).
The Leg Press Cable (78) can be tightened in the same man-
ner.
See drawing 1. Remove the 3/8” Nylon Locknut (21) and the
3/8” x 2” Bolt (12) from the Pulley Covers (77), 3 1/2” Pulley
(15), and Long “U”-Bracket (57). Re-attach the Pulley and
Pulley Covers to the lower hole in the Long “U”-Bracket. Be
sure that the small tab on the Pulley Cover is facing up, and
that the Cable and Pulley move smoothly.
The other Long “U”-Bracket (57) can be adjusted in the same
manner.
See drawing 2. Tighten the 1/4” Nylon Locknut (2) that con-
nects the end of the High Cable (58) to the Small “U”-Bracket
(71).
The Military Press Cable (72) can be tightened in the same
manner.
See Drawing 3. If additional slack is felt whilst using the Leg
Press Arm (96), then the end of the Leg Press Cable (78)
must be moved to the next hole in the Leg Press Seat Frame
(79). Remove the 5/16” x 2 3/4” Bolt (11), the two 5/16”
Washers (8), the end of the Cable, and both 5/16” Nylon Jam
Nuts (93) from the Leg Press Seat Frame. Re-attach the Bolt,
the Washers, the end of the Cable, and the Nylon Jam Nuts
to the next hole in the Leg Press Seat Frame.
Do not over tighten the cables. The top weight will be lift-
ed off the weight stack.
If a cable tends to slip off the pulleys often, it may have
become twisted. Remove the cable and re-install it.
If the cables need to be replaced, see ORDERING REPLACEMENT PARTS on the back cover of this manual.
71
71
2
2
58
72
2
FRAME ASSEMBLY
57
77 77
15
223 or 78
21
1
12
96
78
79
11 8
893
93
3

236
2. Slide the Rear Upright (74) and the Leg Press
Upright (56) onto the indicated 5/16” x 2 1/2”
Carriage Bolts (1) in the Stabiliser (5). The high
side of the brackets on the Rear Upright and
Leg Press Upright should be on the side shown.
Hand tighten four 5/16” Nylon Locknuts (3) onto the
Carriage Bolts. Do not tighten the Nylon
Locknuts yet.
Press a 2” Square Inner Cap (27) into the Leg
Press Upright (56). Press a 2” Square Inner Cap
into the Rear Upright (74).
Attach the Rubber Bumper (91) to the Leg Press
Upright (56) with the #8 x 1/2” Self-tapping Screw
(87).
3. Slide the Front Upright (42) onto the 5/16” x 2 1/2”
Carriage Bolts (1) in the Base (4). Hand tighten a
5/16” Nylon Locknut (3) onto each Carriage Bolt.
Do not tighten the Nylon Locknuts yet.
Press a 1” Square Inner Cap (6) into the Front
Upright (42).
227 27
1
1
56
74
3
3
35
High Sides
of Brackets
3
42
6
4
1
3
87
91
WEIGHT RESISTANCE CHART
This chart shows the approximate weight resistance at each weight station. “Top” refers to the 6.5-lb. top weight.
The other numbers refer to the 12.5-lb. weight plates. The butterfly arm resistance listed is the resistance for
each butterfly arm. The actual resistance at each weight station may vary due to differences in individual
weight plates, as well as friction between the cables, pulleys, and weight guides.
WEIGHT PRESS BUTTERFLY LEG HIGH LOW MILITARY LEG AB
ARM ARM LEVER PULLEY PULLEY PRESS ARM PRESS STATION
PLATES (lbs.) (lbs.) (lbs.) (lbs.) (lbs.) (lbs.) (lbs.) (lbs.)
Top 20 10 15 16 30 46 40 30
14522363060 728045
2 70 33 54 52 100 97 146 59
3 99 42 75 68 130 122 166 74
4 128 48 96 87 170 147 210 88
5 153 60 115 100 200 172 240 103
6 184 69 137 120 255 198 268 117
7 204 79 146 135 270 223 325 132
8 247 91 176 155 320 248 360 147
Note: 1 lb. = .454 kg

7
4. Press a 2” Square Inner Cap (27) into the end of
the Top Frame (55). Press a 1 3/4” Square Inner
Cap (44) into each end of the crossbar on the Top
Frame. Press two Round Inner Caps (75) into the
top of the crossbar.
Attach the Top Frame (55) to the Rear Upright (74)
and the Leg Press Upright (56) with two 5/16” x
2 3/4” Bolts (11) and two 5/16” Nylon Locknuts (3).
Attach the Top Frame (55) to the Front Upright (42)
with two 5/16” x 2 3/4” Bolts (11), two 5/16”
Washers (8), and two 5/16” Nylon Locknuts (3).
5. Slide the Leg Press Seat Frame (79) onto the indi-
cated 5/16” x 2 1/2” Carriage Bolts (1) in the
Stabiliser (5). Hand tighten two 5/16” Nylon
Locknuts (3) onto the Carriage Bolts.
Attach the other end of the Leg Press Seat Frame
(79) to the Leg Press Upright (56) with two 5/16” x
2 3/4” Bolts (11), two 5/16” Washers (8), and two
5/16” Nylon Locknuts (3).
Attach the Handle (82) to the Leg Press Seat
Frame (79) with two 5/16” x 2 1/2” Carriage Bolts
(1) and two 5/16” Nylon Locknuts (3).
Tighten all 5/16” Nylon Locknuts (3) used in
steps 1–5.
6. Set two Weight Bumpers (19) on the bracket on the
Base (4) as shown. Set two Weight Bumpers on the
bracket on the Stabiliser (5).
Stack eight Weights (25) onto each set of Weight
Bumpers (19). Be sure that the pin grooves are
on the indicated side of each stack of Weights.
Be careful not to tip either stack of Weights (25)
until step 8 is complete.
4
27
55
3
3
8
75
44
44
11
11
56 42
Crossbar
51
1
11
82
79
5
56
8
3
3
3
25 25
5
4
19
19
Bracket
Bracket
74
Pin
Grooves
6Pin
Grooves
22
ATTACHING AND REMOVING THE SEAT
To attach the Seat (13), slide one of the three slots in
the bracket on the Front Seat Frame (36) onto the pin
on the Front Upright (42). (Note: The Seat can be
attached at three different heights.) Secure the
Front Seat Frame to the Front Upright with the 5/16” x
2 3/4” Carriage Bolt (14), a 5/16” Washer (8), and the
Seat Knob (40).
For some exercises, the Seat (13) must be removed.
First, be sure that the chain is not attached to the leg
lever. Remove the Seat Knob (40), the 5/16” Washer
(8), and the 5/16” x 2 3/4” Carriage Bolt (14), and lift
the Front Seat Frame off the Front Upright (42).
ATTACHING THE LEG LEVER TO THE LOW
PULLEY STATION
To use the Leg Lever (29), the seat must be attached
to the front upright (see ATTACHING AND REMOV-
ING THE SEAT above).
Attach one end of the Chain (52) to the Low Cable
(23) with a Cable Clip (53). Attach the other end of
the Chain to the 3/8” x 2” Eyebolt (35) with a Cable
Clip.
ADJUSTING THE LEG PRESS PLATE
Remove the Press Pin (97) from the Leg Press Plate
(95) and the Leg Press Arm (96).
Align the welded tubes on the Leg Press Plate (95)
with the desired set of holes in the Leg Press Arm
(96). Re-insert the Press Pin (97) through the welded
tubes on Leg Press Plate and the holes in the Leg
Press Arm.
36 13
40
8
14
Pin
42
29
53
35
23
97
96
95
53 52
Welded
Tube
LOCKING THE WEIGHT STACK
To prevent unauthorised use of the home gym sys-
tem, insert the Locking Pin (104) into the indicated
hole in one of the Weight Guides (62 or 73) and
secure the Locking Pin with the Lock (105).
Remove the Locking Pin (104) before using the
weight system again.
62
104
105
Hole
73

218
7. Press a Weight Tube Bumper (64) into the end of a
Weight Tube (63). Insert the Weight Tube into the
front stack of Weights (25). Be sure that the pin
on the Weight Tube is sitting in the pin grooves
in the top Weight.
Lubricate the inside of the holes in the Top Weight
(65). Set the Top Weight onto the front stack of
Weights (25). Insert both Long Weight Guides (62)
into the stack of Weights. Be sure that the holes
in the Weight Guides are at the top, as shown.
8. Press a Weight Tube Bumper (64) into the end of
the other Weight Tube (63). Insert the Weight Tube
into the rear stack of Weights (25). Be sure that
the pin on the Weight Tube is sitting in the pin
grooves in the top Weight.
Lubricate the inside of the holes in the other Top
Weight (65). Set the Top Weight onto the rear stack
of Weights (25). Insert both Short Weight Guides
(73) into the stack of Weights. Be sure that the
holes in the Weight Guides are at the top, as
shown.
7Holes
Lubricate
62
65
Pin
63
64
Pin Grooves
Holes
Lubricate
73
65
Pin
63
64
Pin Grooves
25
25
8
ADJUSTMENTS
The instructions below describe how each part of the weight system can be adjusted. Refer to the exercise
guide accompanying this manual to see how the weight system should be set up for each exercise. IMPOR-
TANT: When attaching the lat bar or nylon strap, make sure that the attachments are in the correct start-
ing position for the exercise to be performed. If there is any slack in the cables or chain as an exercise
is performed, the effectiveness of the exercise will be reduced.
26
26
25
53
52
23 53
CHANGING THE WEIGHT SETTING
The weight system features two weight stacks. The
front weight stack is connected to the upper and
lower pulleys, the press arm, and the butterfly arms.
The rear weight stack is connected to the military
press arm and leg press.
To change the weight setting of either weight stack,
insert a Weight Pin (26) under the desired Weight
(25). Insert the Weight Pin until the bent end of the
Weight Pin is touching the Weights, and turn the bent
end downward. The weight setting of either weight
stack can be changed from 6.5 pounds to 106.5
pounds, in increments of 12.5 pounds. Note: Due to
the cables and pulleys, the amount of resistance
at each exercise station may vary from the weight
setting. Use the WEIGHT RESISTANCE CHART on
page 23 to find the approximate amount of resis-
tance at each weight station.
ATTACHING THE LAT BAR OR NYLON STRAP TO
A PULLEY STATION
Attach the Lat Bar (54) to the Low Cable (23) with a
Cable Clip (53). For some exercises, the Chain (52)
should be attached between the Lat Bar and the Low
Cable with two Cable Clips. Adjust the length of the
Chain between the Lat Bar and the Low Cable so
the Lat Bar is in the correct starting position for
the exercise to be performed.
The Nylon Strap (39) can be attached in the same
manner.
The accessories can be attached to the High Cable
(not shown) in the same manner.
39
54

9
9. Attach the upper ends of the Short Weight Guides
(73) to the Top Frame (55) with a 5/16” x 6” Bolt
(60), two 1/2” x 3/4” Spacers (61), and a 5/16”
Nylon Locknut (3).
Attach the upper ends of the Long Weight Guides
(62) to the Top Frame (55) with a 5/16” x 6” Bolt
(60), two 1/2” x 3/4” Spacers (61), and a 5/16”
Nylon Locknut (3).
10. Locate and open the parts bag labelled “ARM
ASSEMBLY.”
Be sure there is a Bushing (98) in each side of the
Stabiliser (5). Press a 2” Square Inner Cap (27) into
each end of the Leg Press Arm (96).
Lubricate a 3/8” x 3 1/4” Bolt (67). Attach the Leg
Press Arm (96) to the Stabiliser (5) with the Bolt and
a 3/8” Nylon Locknut (21). Do not over tighten the
Nylon Locknut; the Leg Press Arm must be able
to pivot freely.
Align the welded tubes on the Leg Press Plate (95)
with one set of holes in the Leg Press Arm (96).
Attach the Leg Press Plate to the Leg Press Arm
with the Press Pin (97).
11. Press a 1” x 7/8” Plastic Bushing (90) onto each
welded spacer on the Press Frame (17). Slide the
Press Frame into place onto the Base (4). Note:
This will be a tight fit. The Plastic Bushings
should fit on each end of the indicated tube in
the Base. Make sure that the indicated holes are
on the side shown.
Lubricate the 3/8” x 8” Bolt (59). Attach the Press
Frame (17) to the Base (4) with the Bolt and a 3/8”
Nylon Locknut (21).
11
17
59
Holes must
be on
this side
Lubricate
Welded Spacers
21
4
Tube 90
9
10
ARM ASSEMBLY
20
61 61
33
60
73
62
55
27
Welded
Tube
27
27
67
96 21
Lubricate
97
5
98
95
60
44. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in
ADJUSTMENTS, beginning on page 21 of this manual.
Before using the weight system, pull each cable a few times to be sure that the cables move smoothly over
the pulleys. If one of the cables does not move smoothly, find and correct the problem. IMPORTANT: If the
cables are not properly installed, they may be damaged when heavy weight is used. See the CABLE
DIAGRAMS on page 25 and 26 of this manual for proper cable routing. If there is any slack in the
cables, you will need to remove it by tightening the cables. See TROUBLESHOOTING AND MAINTE-
NANCE on page 24.

1910
12. Press a 1” Round Inner Cap (49) into one of the
Press Arms (46). Press a 1 3/4” Square Inner Cap
(44) into the Press Arm.
Attach the Press Arm (46) to one side of the Press
Frame (17) with two 5/16” x 2 1/2” Bolts (22) and
two 5/16” Nylon Locknuts (3).
Assemble the other Press Arm (46) in the same
manner.
13. Identify the Right Arm (48) and the Left Arm (47).
Note the position of the welded bracket on each
Arm. Arm identification is very important for
step 14.
Attach a “V”-Pulley (50) and a Long Cable Trap (31)
to the Right Arm (48) with a 3/8” x 2 1/2” Bolt (86)
and a 3/8” Nylon Locknut (21). Do not tighten the
Nylon Locknut yet.
Attach a “V”-Pulley (50) and a Long Cable Trap (31)
to the Left Arm (47) in the same manner.
14. Lubricate both axles on the Top Frame (55).
Slide the Right Arm (48) onto the right axle on the
Top Frame (55). Note: Be careful not to confuse
the Right Arm with the Left Arm (47); refer to
step 13 to identify the Right Arm. Be sure that
the upper end of the Right Arm is behind the
indicated bracket on the Top Frame.
See the inset drawing. Tap two 1” Retainers (69)
and a 1” Round Cover Cap (70) onto the axle. Be
sure that the teeth on the Retainers bend
toward the Round Cover Cap, as shown.
Attach the Left Arm (47) in the same manner.
Press 1 3/4” Square Inner Caps (44) into the lower
ends of the Right and Left Arms (47, 48). Wet the
lower end of each Arm with soapy water. Slide a
10” Pad (45) onto the lower end of each Arm.
12
13 86
31
31
50
50
21
Welded
Brackets
48
47
44 49
46
46
17
22
3
55 Bracket
Lubricate
Axle
47
69
70
44
45
44
14
69
70
Axle
45
48
43. Press two 3/4” Round Inner Caps (34) into each
Pad Tube (28).
Insert a Pad Tube (28) into the Front Seat Frame
(36). Slide a Foam Pad (30) onto each end of the
Pad Tube.
Insert the other Pad Tube (28) into the Leg Lever
(29). Slide a Foam Pad (30) onto each end of the
Pad Tube.
41. Press a 1 1/2” Square Inner Cap (32) into the Leg
Lever (29).
Lubricate the 5/16” x 2 1/4” Bolt (33). Attach the
Leg Lever (29) to the Front Seat Frame (36) with
the Bolt and a 5/16” Nylon Locknut (3).
Insert the 3/8” x 2” Eyebolt (35) into the Leg Lever
(29) from the direction shown. Tighten a 3/8”
Washer (9) and a 3/8” Nylon Locknut (21) onto the
Eyebolt.
42. Slide one of the three slots in the bracket on the
Front Seat Frame (36) onto the indicated pin on the
Front Upright (42). Attach the Front Seat Frame to
the Front Upright with a 5/16” x 2 3/4” Carriage Bolt
(14), a 5/16” Washer (8), and the Seat Knob (40).
Note: The Seat can be attached at three differ-
ent heights.
42
41
3
12 21
29
33
35
32
36
36
42 40
8
14
Pin
43
30
30
29
34
36
34 28