weintek NP-610p Series Installation manual

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NP-610p series
1.0 Installation and Startup Guide
Install Environment
Where
Used The NP-610p Series is designed for industrial. The temperature range of operating is
from 14 to 113 °F (-10 to 45 °C), as majority of industrial environments. It may not be
suitable for using in certain outdoor applications. Please consult the factory for
advised usage in outdoor applications.
NEMA
Rating
The NP-610p Series front bezel is NEMA 4 rated. When installed properly in a NEMA
4 panel, the NEMA 4 rating of the panel will not be compromised. This means that
fluids will not enter the panel during wash downs.
Electrical
Environment The NP-610p Series has been tested to conform to European CE requirements. This
means that the circuitry is designed to resist the effects of electrical noise. This does
not guarantee noise immunity in severe cases. Proper wire routing and grounding
will insure proper operation.
Mechanical
Environment
Avoid installing units in environments where severe mechanical vibration or shocks
are present.
2.0 Installation Instructions
2.1 Mounting Instructions
2.1.1 Location Considerations
Care should be taken when locating equipment behind the unit to ensure that AC power wiring, PLC
output modules, contactors, starters and relays, and any other source of electrical interference are located
away from the back of the unit.

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Particular note should be taken to the position of variable speed drives and switching power supplies.
Their input and load cables should be screened to a central star earth point.
2.1.2 Making a NEMA-4 Mounting
Panel
Details The unit can be mounted into panels with a depth of 4”(105mm). It is recommended that
the unit be mounted on the front panel of a steel enclosure, through an appropriate
opening*. Allow a clearance of 1”(25mm) around the sides of the unit for mounting
hardware. Allow clearance for cable connections to the back of the unit. Unit depth may
vary according to cable type used. Typically, plan a depth to accommodate at least
4”(105mm) behind the panel.
NEMA
-
4
Mounting
Put the unit through the panel cut out. Slide the clamps into the 6~8 holes provided around
the case. Tighten the clamping screws in an even pattern until the unit is secured in the
panel.
Caution! Do not over tighten mounting clamps!
Note: Specifications
Note: To seal to NEMA-4 specifications, all supplied mounting clamps must be used and
panel cannot flex more than 0.010”.
2.1.3 Environmental Considerations
The NP-610p are to be used indoors as built in displays. Make sure that the displays are
installed correctly and that the operating limits are followed (See Specifications).
Do not operate the unit in areas subject to explosion hazards due to flammable gases,
vapors or dusts.
The unit should not be installed where fast temperature variations and/or high humidity
are present. This will cause condensation of water in the device.
Do not install these terminals in environments where have inflammable gases.
2.2 Power Connections
Make sure that all local and national electrical standards are met when the installing the unit.
Contact your local authorities to determine which codes apply.
2.2.1 Power Requirements
Power The NP-610p can be powered by DC power only. The specified voltage
range is 24±20% Volts DC. This insures compatibility with most controller
DC systems.
The power conditioning circuitry inside the unit is accomplished by a
switching power supply. The peak starting current can be as high as 700mA.
Fusing
Requirements If the display does not come on within 2 seconds of power up, remove
power. An internal fuse will prevent damage if the polarity of the DC power
is incorrect. Check wiring to insure proper connections and try to power up
again.
Caution
High Voltage An Internal fuse will prevent damage for over voltage condition however it
isn’t guaranteed.
DC voltage sources should provide proper isolation from main AC power
and similar hazards.

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Caution
Emergency
Stop
A Hard-wired EMERGENCY STOP should be fitted in any system using an
NP-610p to comply with ICS Safety Recommendations.
Caution
Supply Voltage
Condition
Do not power the
NP
-
610p
and inductive DC loads
, or input circuitry to
the controller, with the same power supply. Note: The 24 VDC output from
some controllers may not have enough current to power the NP-610p.
Caution
Wire Routing
Wire lengths should be minimized (Maximum 1600’ (500 m) shielded,
1000’(300 m) unshielded).
Wires should be run in pairs with a neutral or common paired with a hot or
signal line.
If wiring is to be exposed to lightning or surges, use appropriate surge
suppression devices.
Keep AC, high energy, and rapidly switching DC wiring separate from
signal wires.
Equip ungrounded DC supplies with a resistor and capacitor in parallel to
earth ground. This provides a path for static and high frequency dissipation.
Typical values to use are 1MOhm and 4700pF.
Caution
To prevent the HMI from becoming damaged or having sound output issues,
after turning the device off, please wait 10 seconds before turning the device
on again.
Connection
To make a connection, strip about 3/8” of insulation off the end of the wire,
turn the connector screw counterclockwise until the gap is wide open, insert
the wire all the way in, and turn the screw clockwise until it’s tight.
Connect positive DC line to the ‘+24V’ terminal and the DC ground to the
‘0V‘ terminal.
2.2.2 Grounding Requirements
Chassis ground must be used. DC ground is not directly coupled to Earth
ground internally. It is preferable not to ground DC negative return to chassis
ground as poor site earths can introduce noise into a system, but if necessary
an earth connection should be made, from the power supply return point to
the central star earth point. Ground conductors should be as short and as large
in size as possible. The conductors must always be large enough to carry the
maximum short circuit current of the path being considered. Ground
conductors should be connected to a tree from a central star earth ground
point. This ensures that no ground conductor carries current from any other
branch.
2.2.3 CE Requirements
To make an NP-610p comply with EMC directives, and to reduce susceptibility to electrical
interference, a separate #14 AWG ground wire should be taken to the chassis ground terminal of the
power connector. This ground connection should be run directly to the central star earth connection
point (as recommended in most Installation Instructions).
2.2.4 Safety Guidelines
This section presents recommended installation practices, and procedures. Since no two
applications are identical, these recommendations should be considered as guidelines.
Hardware
Considerations WARNING!
The system designer should be aware that devices in Controller systems could
fail and thereby create an unsafe condition. Furthermore, electrical
interference in an operator interface, such as an NP-610p, can lead to
equipment start-up, which could result in property damage and/or physical
injury to the equipment operator.

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If you, or your company, use any programmable control systems that require
an operator or attendant, you should be aware that this potential safety hazard
exists and take appropriate precautions. Although the specific design steps
depend on your particular application, the following precautions generally
apply to installation of solid-state programmable control devices. In addition,
these precautions conform to the guidelines for installation of Controllers as
recommended in the NEMA ICS 3-304 Control Standards.
Programming
Considerations
To conform with ICS Safety Recommendations, checks should be placed
in the controller to ensure that all writable registers that control critical
parts of plant or machinery have limit checks built into the program, with
an out-of-limit safe shut down procedure to ensure safety of personnel.
ICS 3-304.81 Safety Recommendations:
Consideration should be given to the use of an emergency stop function, which is independent of the programmable
controller.
Where the operator is exposed to the machinery, such as in loading or unloading a machine tool, or where the machine
cycles automatically, consideration should be given to the use of an electromechanical override or other redundant means,
independent of the programmable controller, for starting and interrupting the cycle.
If provision is required for changing programs while the equipment is in operation, consideration should be given to the
use of locks or other means of assuring that only authorized personnel can make such changes.
These recommendations are intended as safeguards against the failure of critical components and the effects of such
failures or the inadvertent errors that might be introduced if programs are changed while the equipment is in operation. *
The ICS 3-304.81 Safety Recommendations are reproduced by permission of the National Electrical
Manufacturers Association from NEMA ICS 3-304
2.3 Communications Connections
The ports as you look at the back of the case, are the ports for connecting to a PLC or some external
device (Controller Connectors).
2.3.1 Connector COM1 [RS232], COM2 [RS232]
Cable
Requirements
Different cables are required for various devices.
Caution
Restrict cable length to less than 500’(150m) for RS485/422 devices and
50’ (15m) for RS232 devices to avoid communications problems.
The COM light on the front of the NP-610p will turn on with each Ethernet
communication.
Shielded cable must be used for long lengths or cables run in an electrically
noisy environment.
Do not run cables next to AC power lines or near sources of electrical noise.
Be sure that the cable ends have been inserted all of the way into mating
connectors and are secure
Pin Designations
COM1 [RS-232]
COM3 [RS-232]
Pin assignment of the 9 Pin, Male, SUB-D, COM1 [RS-232] and COM3
[RS-232] Port.
Note:
COM1 [RS232] RT
S/CTS & COM3 [RS232] can’t be used simultaneously.
Pin#
Symbol
COM1 [RS232]
COM
3
[RS232]
1
Not
used
2 RxD Received Data
3 TxD Transmitted Data
4
Not used
5
GND
Signal Ground
6 Not used

5
7
RTS
Ready to send output
Transmitted Data
8 CTS Clear to send input Received Data
9 Not used
2.3.2 Connector COM1[RS485] , COM3[RS485] and COM3[RS232]
The 9 Pin, Female, SUB-D, COM1 [RS-485] , COM3 [RS-485] and COM3 [CAN Bus] Port on the
back of the unit is the RS-232 and RS485/422 communications port for connecting to a controller.
Connection
Pin Designations
COM1 [RS-485]
COM3 [RS-485] CAN
Bus
Pin assignment of the 9 Pin, Female, SUB-D COM1 [RS-485], COM3
[RS-485] and COM3 [RS-232] Port
Pin# Symbol Com1
[RS485]2w Com1 [RS485]4w Com3 [RS485] CAN Bus
1 Rx- Data- Rx-
2 Rx+ Data+ Rx+
3 Tx- Tx-
4
Tx+
T
x+
5 GND Signal Ground
6
Data
-
Data
-
7 Can_L Can_L
8
Can_H
Can_H
9 Data+ Data+
2.3.3 USB Host port
Support various devices with USB interface, such as mouse, keyboard, USB
stick, printer…etc.
2.3.4 Connecter Wire
NP-610p-Ethernet/
NP-610p
Ethernet
RJ45
Wire color
1 TX+ White/Orange
2 TX- Orange
3 RX+ White/Green
6 RX- Green
2.3.5 Dip Switch
Touch Screen Calibrate and Reset Password mode: In
SW1 SW2 SW3 SW4 Mode
ON OFF OFF OFF Touch Screen Calibrate mode
OFF ON OFF OFF Reserve
OFF OFF ON OFF Boot Loader mode
OFF OFF OFF ON Reserve
OFF OFF OFF OFF Normal

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this mode when you power on the NP-610p series, the screen will display a “+” sign at the center of
the screen. Use a stylus or finger to push the center of the “+” until it moves. The “+” moves to
upper-left, upper-right, lower -left, lower-right and center. When all five “+” are done the “+” will
disappear. The Touch Screen parameter will store at Flash Rom.
If losing or forgetting system passwords, users can set
Dip Switch 1 to “ON” position, the rest of Dips remain
on “OFF” position and then reboot NP-610p series.
Under this situation, NP-610p series will jump to Touch
Adjust (Touch screen calibration) mode. After
calibration, the pop-up window appears as the
illustration below. Users will be inquired if restoring the
system password to the default value.
When “YES” is chosen, another pop-up dialog appears
as below. Users will be confirmed again if restoring the
system password to the default value and will be asked
to input “YES”. Then click OK. (The default password
is 111111. However, other passwords, including
download and upload password, have to be reset.)
Note: When the reset action is be taken, projects and saved data in the HMI will all be cleared.
2.4 CE Requirements
EU directives that apply to the NP-610p Series:
EMC Directive (89/336/EEC, 92/31/EEC, 93/68/EEC) electromagnetic emissions and immunity
Machinery Directive (89/392/EEC, 91/368/EEC, 93/44/EEC, 93/ 68/EEC) machine safety
NP-610p products will be CE-marked to indicate compliance with the EMC Directive.
The NP-610p Series has been designed to operate satisfactorily in electromagnetic noise (immunity) and
without emitting high levels of electrical noise into the environment (emission). The units are designed to
meet European Community standards when installed per the wiring instructions in this manual.
Compatibility
Standards The NP-610p has been designed to meet electromagnetic compatibility for industrial
environments.
• CISPR (EN 55011) Group 1, Class A Radiated Emissions levels
• EN50081-2 Generic emission standard, industrial environment (Also US FCC Class
A)
• EN50082
-
2 Generic immunity standard, indust
rial environment

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3.0 Specifications
Hardware Specification
Display
10.4
"
TFT LCD
Brightness 500 cd/m2
Color
65,536
color
s
Contrast Ratio 700:1
Resolution (WxH dots) 1024 x 768
Back light LED
Backlight life time (avg.) 30,000 hr. min.
Touch panel 4 wires resistive type
I/O port COM1 (RS-232/RS-485 2W/4W), COM2(RS232), COM3(RS-232/RS-485 2W)
Ethernet port
1 Ethernet port (10
/100
Base
-
T)
USB USB Host port x 1, USB Client port x 1
Processor 32bit RISC CPU 600MHz
RAM 128MB
Flash memory 128MB
SD/SDHC card slot Yes
RTC Built-in
General Specification
Input Power 24±20% VDC
Max Power Consumption 400 mA@24VDC Power Isolation Inside
Protection structure NEMA4/IP65 front panel (O ring seal)
Operating Temperature 0~50°C
Operation humidity 10-90% RH (non –condense)
Enclosure Plastic
Dimensions WxHxD 286 x 210 x 42.5mm
Panel cutout dimension 259 x 201 mm (10.2"x7.91")
Weight Approx. 1.6 kg (3.52 lbs)
Operating System
Operating System
Windows CE.net 6.0

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3.1 Limited Liability Warranty
Weintek products include the isolated power supply are covered by a limited liability warranty from
defects in material and workmanship. This warranty does not apply:
(a) if, in the judgment of Weintek, the product fails due to damage from shipment, handling, storage, accident
(natural and man-mad) ;
(b) if the product fails due to misuse, including but not limit to incorrect set-up and wiring, current leakage
from machine platform and incorrect input power ;
(c) if the product has been maintained in a manner not conforming to product's instructions or has been
modified in any way,
(d) if the serial number has been defaced or removed.

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4.0 Dimensions of NP-610p
Cutout dimensions: