Wen 20653 User manual
20V BRUSHLESS
PLANER
Instruction Manual
IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability,
ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged,
trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use
your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.
NEED HELP? CONTACT US!
Have product questions? Need technical support? Please feel free to contact us:
For replacement parts and the most up-to-date instruction manuals, visit WENPRODUCTS.COM
MODEL 20653
CONTENTS
WELCOME 3
Introduction ..................................................................................................... 3
Specifications................................................................................................... 3
SAFETY 4
General Safety Rules........................................................................................ 4
Planer Safety Warnings.................................................................................... 6
Electrical Information....................................................................................... 7
Battery & Charger Safety Warnings ................................................................. 8
BEFORE OPERATING 10
Unpacking & Packing List...............................................................................10
Know Your Planer .......................................................................................... 11
OPERATION & MAINTENANCE 12
Operation ....................................................................................................... 12
Adjustments....................................................................................................16
Maintenance....................................................................................................18
Exploded View & Parts List.............................................................................19
Warranty Statement ........................................................................................21
2
To purchase accessories and replacement parts for your tool, visit WENPRODUCTS.COM
20V 4.0Ah Max Battery (Model 20204)
TCT Planer Blades (6 Pack) (Model 6530B-TCT)
6530 Planer Blades (Model 6530B)
HSS Planer Blades (12 Pack) (Model 6530B-12)
20V Charger (Model 20200C)
SPECIFICATIONS
INTRODUCTION
Thanks for purchasing the WEN Planer. We know you are excited to put your tool to work, but first, please take a mo-
ment to read through the manual. Safe operation of this tool requires that you read and understand this operator’s
manual and all the labels affixed to the tool. This manual provides information regarding potential safety concerns,
as well as helpful assembly and operating instructions for your tool.
NOTE: The following safety information is not meant to cover all possible conditions and situations that may occur.
WEN reserves the right to change this product and specifications at any time without prior notice.
At WEN, we are continuously improving our products. If you find that your tool does not exactly match this manual,
please visit wenproducts.com for the most up-to-date manual or contact our customer service at 1-800-232-1195.
Keep this manual available to all users during the entire life of the tool and review it frequently to maximize
safety for both yourself and others.
Indicates danger, warning, or caution. The safety symbols and the explanations with them deserve your
careful attention and understanding. Always follow the safety precautions to reduce the risk of fire, electric shock
or personal injury. However, please note that these instructions and warnings are not substitutes for proper ac-
cident prevention measures.
3
Model Number 20653
Included Battery 4.0Ah Battery (Model 20204)
Included Charger 20V, 2A DC (Model 20200C)
Rated Speed 13,000 RPM
Cutting Width 3-1/4 Inch (82mm)
Cutting Depth 0.07 Inch (2mm)
Rabbeting Depth 0.30 Inch (8mm)
Depth of Cut Increments 1/128 Inch (0.2mm)
Dust Port Diameter Outer: 1-9/16 Inches (39.5mm)
Inner: 1-5/16 Inches (33.5mm)
Product Weight 4.88 Pounds (Without Battery or Accessories)
Product Dimensions 11-1/4 in. x 5-1/2 in. x 7 in. (Without Battery or Accessories)
Battery Models All WEN 20V MAX Batteries*
Charger Models All WEN 20V MAX Chargers
*NOTE: Some tools may not be compatible with WEN 20V MAX 1.5Ah Batteries, model 49120B. Contact
WEN customer service at 1-800-232-1195, M-F with questions.
WEN plans to continue to add more items to our 20V line. For an up-to-date list of the 20V cordless tools com-
patible with the included battery and charger, visit wenproducts.com and search model number 20202 (2Ah) or
20204 (4Ah). In the battery’s description, there will be a list of current products that this battery can be used with.
GENERAL SAFETY RULES
WORK AREA SAFETY
1. Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
2. Do not operate power tools in explosive atmo-
spheres, such as in the presence of flammable liquids,
gases or dust. Power tools create sparks which may ig-
nite the dust or fumes.
3. Keep children and bystanders away while operating
a power tool. Distractions can cause you to lose control.
ELECTRICAL SAFETY
1. Power tool plugs must match the outlet. Never mod-
ify the plug in any way. Do not use any adapter plugs
with earthed (grounded) power tools. Unmodified plugs
and matching outlets will reduce risk of electric shock.
2. Avoid body contact with earthed or grounded surfac-
es such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body
is earthed or grounded.
3. Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of elec-
tric shock.
4. Do not abuse the cord. Never use the cord for car-
rying, pulling or unplugging the power tool. Keep cord
away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric
shock.
5. When operating a power tool outdoors, use an ex-
tension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric
shock.
6. If operating a power tool in a damp location is un-
avoidable, use a ground fault circuit interrupter (GFCI)
protected supply. Use of a GFCI reduces the risk of elec-
tric shock.
PERSONAL SAFETY
1. Stay alert, watch what you are doing and use com-
mon sense when operating a power tool. Do not use a
power tool while you are tired or under the influence
of drugs, alcohol or medication. A moment of inatten-
tion while operating power tools may result in serious
personal injury.
2. Use personal protective equipment. Always wear
eye protection. Protective equipment such as a respira-
tory mask, non-skid safety shoes and hearing protection
used for appropriate conditions will reduce the risk of
personal injury.
3. Prevent unintentional starting. Ensure the switch is
in the off-position before connecting to power source
and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or
energizing power tools that have the switch on invites
accidents.
4. Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to a
rotating part of the power tool may result in personal
injury.
5. Do not overreach. Keep proper footing and balance
at all times. This enables better control of the power
tool in unexpected situations.
6. Dress properly. Do not wear loose clothing or jew-
elry. Keep your hair and clothing away from moving
parts. Loose clothes, jewelry or long hair can be caught
in moving parts.
Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool”
in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
SAVE THESE SAFETY INSTRUCTIONS.
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may
result in electric shock, fire and/or serious injury.
4
GENERAL SAFETY RULES
7. If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection
can reduce dust-related hazards.
POWER TOOL USE AND CARE
1. Do not force the power tool. Use the correct power
tool for your application. The correct power tool will
do the job better and safer at the rate for which it was
designed.
2. Do not use the power tool if the switch does not turn
it on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
3. Disconnect the plug from the power source and/or
the battery pack from the power tool before making
any adjustments, changing accessories, or storing
power tools. Such preventive safety measures reduce
the risk of starting the power tool accidentally.
4. Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the power
tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained us-
ers.
5. Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and any
other condition that may affect the power tool’s opera-
tion. If damaged, have the power tool repaired before
use. Many accidents are caused by poorly maintained
power tools.
6. Keep cutting tools sharp and clean. Properly main-
tained cutting tools with sharp cutting edges are less
likely to bind and are easier to control.
7. Use the power tool, accessories and tool bits, etc.
in accordance with these instructions, taking into ac-
count the working conditions and the work to be per-
formed. Use of the power tool for operations different
from those intended could result in a hazardous situa-
tion.
8. Use clamps to secure your workpiece to a stable
surface. Holding a workpiece by hand or using your
body to support it may lead to loss of control.
9. KEEP GUARDS IN PLACE and in working order.
SERVICE
1. Have your power tool serviced by a qualified repair
person using only identical replacement parts. This
will ensure that the safety of the power tool is main-
tained.
CALIFORNIA PROPOSITION 65 WARNING
Some dust created by power sanding, sawing, grinding,
drilling, and other construction activities may contain
chemicals, including lead, known to the State of Califor-
nia to cause cancer, birth defects, or other reproductive
harm. Wash hands after handling. Some examples of
these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other
masonry products.
• Arsenic and chromium from chemically treated
lumber.
Your risk from these exposures varies depending on
how often you do this type of work. To reduce your ex-
posure to these chemicals, work in a well-ventilated area
with approved safety equipment such as dust masks
specially designed to filter out microscopic particles.
Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool”
in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
SAVE THESE SAFETY INSTRUCTIONS.
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may
result in electric shock, fire and/or serious injury.
5
6
WORKPIECE SAFETY
1. Secure the workpiece to a stable platform using
clamps or another practical method. Never hold it in
your hand or across your legs. Unstable support could
result in a loss of control and personal injury.
2. Small workpieces must be adequately secured so that
the rotating planer blades don’t pick them up during the
forward motion of the planer.
3. Check the workpiece for nails and other foreign ob-
jects. If there are nails, either remove them or set them
well below the intended finished surface. Any article that
encounters planer blades may be forcibly ejected from
planer creating risk of injury.
OPERATION SAFETY
1. Always use ANSI Z87.1 approved safety glasses. Wear
hearing protection to prevent hearing damage during
operation. Use face mask or dust mask if cutting opera-
tion is dusty.
2. Keep handles and hands dry, clean and free from oil
and grease. Slippery surfaces can cause you to lose con-
trol of the power tool.
3. Always hold the planer firmly with both hands for
maximum control.
4. Only hold the power tool by insulated gripping sur-
faces in case the cutter contacts its own cord. Cutting
a “live” wire may make exposed metal parts of the tool
“live” and could give the operator an electric shock.
5. Always start the planer before the blade is in contact
with the workpiece. Let the blade reach full speed before
using the tool. The planer can vibrate and possibly kick
back if the cutting speed is too slow.
6. Do not plane end grain, as the wood could splinter or
possibly explode. Always plane along the grain direction
of the wood. Never plane against the grain direction.
7. Never pull the planer backwards over the workpiece.
Loss of control may occur.
8. Do not put fingers or any objects into the chip extrac-
tion port.
9. Remove the plug from power source before remov-
ing chips. Do not clean out chips while the tool is run-
ning. Contact with the cutterhead will cause injury as the
blades are hidden from view and you may be cut if the
blade is contacted.
10. Wait for the cutter to stop before setting the tool
down. An exposed rotating cutter may engage the sur-
face, leading to possible loss of control and serious in-
jury.
MAINTENANCE SAFETY
1. Unplug the planer before making adjustments or
changing accessories. Accidental start-ups may occur
if the planer is plugged in during an accessory change.
2. Planer blades are sharp. Wear protective work gloves
when removing / installing blades or turning the cutter-
head.
3. After changing blades, rotate the cutterhead to make
sure the blades don’t hit any part of the cutterhead hous-
ing and that the blade locking screws are tight. Loose or
misaligned blades have the potential to damage the tool
and cause possible injury.
4. Develop a periodic maintenance schedule for your
tool. When cleaning be careful not to disassemble any
portion of the tool. Internal wires may be misplaced or
pinched and safety guard return springs may be improp-
erly mounted.
5. Certain cleaning agents such as gasoline, carbon tet-
rachloride, ammonia, etc. may damage plastic parts.
PLANER SAFETY WARNINGS
WARNING! Do not operate the power tool until you have read and understood the following instructions and
the warning labels.
7
ELECTRICAL INFORMATION (CHARGER)
AMPERAGE REQUIRED GAUGE FOR EXTENSION CORDS
25 ft. 50 ft. 100 ft. 150 ft.
2A 18 gauge 16 gauge 16 gauge 14 gauge
IMPORTANT: Servicing a double-insulated product requires extreme care and knowledge of the system, and
should be done only by qualified service personnel using identical replacement parts. Always use original factory
replacement parts when servicing.
1. Polarized Plugs. To reduce the risk of electric shock, this equipment has a polarized plug (one blade is wider than
the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the
plug. If it still does not fit, contact a qualified electrician to install a proper outlet. Do not modify the machine plug
or the extension cord in any way.
2. Ground fault circuit interrupter protection (GFCI) should be provided on the circuit or outlet used for this power
tool to reduce the risk of electric shock.
3. Service and repair. To avoid danger, electrical appliances must only be repaired by a qualified service technician
using original replacement parts.
GUIDELINES AND RECOMMENDATIONS FOR EXTENSION CORDS
When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An
undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. The table below shows
the correct size to be used according to cord length and ampere rating. When in doubt, use a heavier cord. The
smaller the gauge number, the heavier the cord.
DOUBLE-INSULATED CHARGER
The charger’s electrical system is double-insulated where two systems of insulation are provided. This
eliminates the need for the usual three-wire grounded power cord. Double-insulated tools do not need
to be grounded, nor should a means for grounding be added to the product. All exposed metal parts are
isolated from the internal metal components with protecting insulation.
1. Examine extension cord before use. Make sure your extension cord is properly wired and in good condition.
Always replace a damaged extension cord or have it repaired by a qualified person before using it.
2. Do not abuse extension cord. Do not pull on cord to disconnect from receptacle; always disconnect by pulling on
plug. Disconnect the extension cord from the receptacle before disconnecting the product from the extension cord.
Protect your extension cords from sharp objects, excessive heat and damp/wet areas.
3. Use a separate electrical circuit for your tool. This circuit must not be less than a 12-gauge wire and should be
protected with a 15A time-delayed fuse. Before connecting the motor to the power line, make sure the switch is in
the OFF position and the electric current is rated the same as the current stamped on the motor nameplate. Running
at a lower voltage will damage the motor.
• Avoid dangerous environments – Do not charge the
battery pack in rain, snow or in damp or wet locations.
Do not use the battery pack or charger in the presence
of explosive atmospheres (gaseous fumes, dust or flam-
mable materials) because sparks may be generated when
inserting or removing the battery pack, which could lead
to a fire.
• Charge in a well-ventilated area – Do not block the
charger vents. Keep them clear to allow for proper ven-
tilation. Do not allow smoking or open flames near a
charging battery pack. Vented gases may explode.
NOTE: The safe temperature range for the battery charg-
ing is -4°F to 113°F. Do not charge the battery outside in
freezing weather; charge it at room temperature.
• Maintain charger cord – When unplugging the char-
ger, pull the plug, not the cord, from the receptacle to
reduce the risk of damage to the electrical plug and cord.
Never carry the charger by its cord or yank it by the cord
to disconnect it from the receptacle. Keep the cord away
from heat, oil and sharp edges. Make sure the cord will
not be stepped on, tripped over or subjected to dam-
age or stress when the charger is in use. Do not use the
charger with a damaged cord or plug. Replace a dam-
aged charger immediately.
• Do not use an extension cord unless it is absolutely
necessary – Using the wrong, damaged or improperly
wired extension cord poses a risk of fire and electric
shock. If an extension cord must be used, plug the char-
ger into a properly wired 16 gauge or larger extension
cord with the female plug matching the male plug on the
charger. Make sure that the extension cord is in good
electrical condition.
• Charger is rated for 120 volt AC only – The charger
must be plugged into an appropriate receptacle.
• Use only recommended attachments – Use of an at-
tachment not recommended or sold by WEN Products
may result in risk of fire, electric shock or personal in-
jury.
• Unplug charger when not in use – Make sure to re-
move battery packs from unplugged chargers.
• Do not burn or incinerate battery packs – Battery
packs may explode, causing personal injury or dam-
age. Toxic fumes and materials are created when battery
packs are burned.
• Do not crush, drop or damage battery packs – Do not
use the battery pack or charger if they have sustained a
sharp blow, been dropped, run over or have been dam-
aged in any way (i.e. pierced with a nail, hit with a ham-
mer, stepped on, etc.).
• Do not disassemble – Incorrect reassembly may pose
a serious risk of electric shock, fire or exposure to toxic
battery chemicals. If the battery or charger are damaged,
call WEN customer service at 1-800-232-1195 for as-
sistance.
• Battery chemicals cause serious burns – Never let a
damaged battery pack contact the skin, eyes or mouth.
If a damaged battery pack leaks battery chemicals, use
rubber or neoprene gloves to safely dispose of it. If skin
is exposed to battery fluids, wash the affected area with
soap and water and rinse with vinegar. If eyes are ex-
posed to battery chemicals, immediately flush with wa-
ter for 20 minutes and seek medical attention. Remove
and dispose of contaminated clothing.
• Store your battery pack and charger in a cool, dry
place – Do not store the battery pack or charger where
temperatures may exceed 104 °F, such as in direct sun-
light or inside a vehicle or metal building during the
summer.
• Do not short circuit – A battery pack will short circuit if
a metal object makes a connection between the positive
and negative contacts on the battery pack. Do not place
a battery pack near anything that may cause a short cir-
cuit, such as paper clips, coins, keys, screws, nails and
other metallic objects. A short-circuited battery pack
poses a risk of fire and severe personal injury.
BATTERY & CHARGER SAFETY WARNINGS
Despite all of the safety precautions, caution must always be taken when handling batteries. The following
points must be obeyed at all times to ensure safe use. Safe use can only be guaranteed if undamaged cells are
used. Incorrect handling of the battery pack can cause cell damage.
WARNING! To reduce the risk of electric shock,
always unplug the charger before performing any
cleaning or maintenance. Do not allow water to
flow into the charger. Use a Ground Fault Circuit
Interrupter (GFCI) to reduce shock hazards.
8
BATTERY & CHARGER SAFETY WARNINGS
ABOUT THE BATTERY
1. The battery pack has to be charged completely before you use the tool for the first time.
2. For optimum battery performance, avoid low discharge cycles by charging the battery pack frequently.
3. Lithium-ion batteries are subject to a natural aging process. The battery pack must be replaced at the latest when
its capacity falls to just 80% of its capacity when new. Weakened cells in an aged battery pack are no longer capable
of meeting the high power requirements needed for the proper operation of your tool, and therefore pose a safety
risk.
4. Do not throw battery packs into an open fire as this poses a risk of explosion. Do not ignite the battery pack or
expose it to fire.
5. Do not exhaustively discharge batteries. Exhaustive discharge will damage the battery cells. The most common
cause of exhaustive discharge is lengthy storage or non-use of partially discharged batteries. Stop working as soon
as the performance of the battery falls noticeably or the electronic protection system triggers. Place the battery pack
in storage only after it has been fully charged.
6. Protect batteries and the tool from overloads. Overloads will quickly result in overheating and cell damage inside
the battery housing even if this overheating is not apparent externally.
7. Avoid damage and shocks. Immediately replace batteries that have been dropped from a height of more than
one meter or those that have been exposed to violent shocks, even if the housing of the battery pack appears to be
undamaged. The battery cells inside the battery may have suffered serious damage. In such instances, please read
the waste disposal information for proper battery disposal.
8. If the battery pack suffers overloading and overheating, the integrated protective cutoff will switch off the equip-
ment for safety reasons.
9. Use only original battery packs. The use of other batteries poses a fire risk and may result in injuries or an explo-
sion.
ABOUT THE CHARGER
Protect battery charger and cord from damage. Keep the charger and its cord away from heat, oil and sharp edges.
Electrical plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with ground-
ed appliances. Unmodified plugs and matching outlets will reduce the risk of electric shock.
Keep the battery charger, battery pack(s), and the cordless tool out of the reach of children.
Do not use the supplied battery charger to charge other cordless tools.
During periods of heavy use, the battery pack will become warm. Allow the battery pack to cool to room temperature
before inserting it into the charger to recharge.
Do not overcharge batteries. Do not exceed the maximum charging times. These charging times only apply to dis-
charged batteries. Frequent insertion of a charged or partially charged battery pack will result in overcharging and
cell damage. Do not leave battery in the charger for days on end.
Never use or charge a battery if you suspect that it has been more than 12 months since last time they were charged.
There is a high probability that battery pack has already suffered dangerous damage (exhaustive discharge).
Do not use battery that have been exposed to heat during the charging process, as the battery cells may have suf-
fered dangerous damage.
Do not use battery that have suffered curvature or deformation during the charging process or those that exhibit
other atypical symptoms (gassing, hissing, cracking, etc.)
9
10
Accessories
Components
UNPACKING & PACKING LIST
UNPACKING
Carefully remove the planer from the packaging and place it on a sturdy, flat surface. Make sure to take out all
contents and accessories. Do not discard the packaging until everything is removed. Check the packing list below
to make sure you have all of the parts and accessories. If any part is missing or broken, please contact customer
Planer
20V Charger (1)20V Battery (1)
Dust Bag Parallel Guide FenceRabbeting Depth Stop
Wrench (1)
11
KNOW YOUR PLANER
TOOL PURPOSE
The power to trim doors, flatten boards, and much more is in the palm of your hand with your WEN Planer. Refer
to the following diagrams to become familiarized with all the parts and controls of your planer. The components will
be referred to later in the manual for assembly and operation instructions.
Chip Extraction Port
Depth Adjustment Knob
Depth Gauge
Adjustable Front Shoe
Handle
4.0 Ah Battery Pack
Trigger Lock Power Trigger
Parallel Guide Lock Knob
Parallel Guide Fence
Drive Belt Cover
Rabbeting Lock
Dust Bag Rabbeting Depth Stop Parallel Guide Fence
12
OPERATION
WARNING! To prevent serious injury, make sure all the instructions have been read and understood before
operating this tool. Before plugging the machine into the power supply, always check that the trigger switch and
trigger lock work properly.
USING THE SAFETY KICKSTAND
The safety kickstand (Fig. 1 - 1) on the back of the planer swings
down to help keep the blade from coming into contact with the
work surface when the planer is not in use.
To use the safety kickstand when the planer is not in use, slide the
stand until it springs out. Push the kickstand back into the slot and
slide it back until it locks into place before operating the planer.
CONNECTING THE DUST BAG
If desired, attach the dust bag by sliding the nozzle onto the chip
extraction port (Fig. 2 - 1). For efficient operation, empty the dust
bag when it is no more than half full, allowing for better airflow
through the bag.
You can also connect your planer to a suitable dust extraction sys-
tem through the extraction port. Hose adaptors (not included) may
be needed depending on the size of your dust hose. The chip ex-
traction port’s outer diameter is 1-9/16” (39.5mm); the inner diam-
eter is 1-5/16” (33.5mm).
WARNING! Shavings may jam in the dust extraction port
when cutting damp wood. Never stick your finger into the dust
extraction port. Clean out the shavings with a stick, but only
when the cutter has stopped running and the tool has been un-
plugged from the power source.
SWITCHING ON AND OFF
The tool is equipped with a trigger lock (Fig. 3 - 1) to avoid uninten-
tional start-ups.
1. To turn the planer on, press the trigger lock (Fig. 3 - 1) and then
squeeze the trigger switch (Fig. 3 - 2).
2. To switch off, release the trigger switch.
Fig. 1
1
Fig. 2
Fig. 3
1
2
1
13
OPERATION
ADJUSTING THE CUTTING DEPTH
The planer’s cutting depth is determined by the height difference
between the adjustable front shoe and the cutting edge of the blade.
The depth adjustment knob moves the front shoe to adjust how
much blade is exposed, which determines the amount of material
that will be removed. To adjust the cutting depth:
Rotate the depth adjustment knob (Fig. 4 - 1) until the indicator ar-
row (Fig. 4 - 2) aligns with the desired cutting depth on the depth
gauge (Fig. 4 - 3). Turn the depth adjustment knob clockwise for a
deeper cut and counterclockwise for a shallower cut.
NOTE: The minimum cutting increment is 1/128 inch (0.2 mm). The maximum cutting depth of the planer is 0.07
inch (2mm). However, the more material you attempt to take off with each pass, the less even the final board will
be. The appropriate cutting depth depends on the material of your workpiece. For optimum planing performance,
the maximum cutting depth should be 1/64 inch. Make multiple, progressive cuts of 1/64 inch or less to achieve the
final depth of cut. To accurately determine the depth of cut, plane a similar piece of scrap material and adjust the
settings accordingly.
CAUTION! Always ensure that the number on the depth gauge is at the “0” position when the tool is not in
use. However, even at “0”, a slightly protruding blade could still make contact, depending on how the blade was
installed. Engage the safety kickstand to prevent the blade from contacting the workpiece.
THE DO’S AND DONT’S OF GRAIN DIRECTION
Always plane with the grain of the wood (in the same direction as
the grain) (Fig. 5). There are six sides to every board: two face
grains, two side/edge grains, and two end grains. You can plane
face grain or side/edge grain, but DO NOT plane end grain. Other-
wise, the board has a chance of splintering and exploding inside of
the planer, which could cause serious injury and damage.
When planing the face and side/edge grain, always plane in the di-
rection of the grain. Do not plane perpendicular to the grain, other-
wise the board also has a chance of splintering and exploding.
WARNING! Never plane against the grain direction of the
wood. Do not plane end grain, as the wood could splinter or
possibly explode.
DETERMINING THE FEED RATE
The proper feed rate will depend on the type of material being cut and the depth of the cut. Moving the planer too
fast may cause a poor quality of cut and can damage the blades or the motor; moving the machine too slowly may
burn or mar the cut. Practice first on a scrap piece of material to gauge the correct feed rate and cutting dimensions.
Fig. 4
1
1
Direction of Grain
Face
Grain
Side
Grain
End Grain
Fig. 5
2
3
OPERATION
OPERATING YOUR PLANER
1. Secure the workpiece to a stable platform. Make sure that the surface to be planed is face grain or side grain. Do
not plane end grain, as the wood could splinter or possibly explode (see “The Do’s and Dont’s of Grain Direction).
2. Hold the planer firmly with both hands. Rest the front shoe flat on the workpiece surface, ensuring that the blades
do not make contact with the workpiece.
3. Switch the tool ON and wait for the blades to reach full speed.
4. Move the tool gently forward along the grain of the wood. Apply pressure on the front of the tool at the beginning
of planing, and at the rear of the tool towards the end of the planing stroke.
5. Push the planer beyond the edge of the workpiece without tilting it downwards. Turn off the planer and wait for
the cutter to stop before setting the tool down.
NOTE: The feed rate and the depth of cutting determine the quality of the finish. Increase the depth of cut for rough
cutting and reduce the depth of the cut to achieve a smoother finish.
WARNING! Wear safety goggles at all times that comply with ANSI Z87.1. Use ear protection such as plugs
or muffs during extended periods of operation. Wear a face mask or dust mask to fight the dust.
CAUTION! The motor may stall if improperly used or overloaded. Reduce the pressure (feed rate) or the
depth of cut to prevent possible damage to the tool if the motor labors.
MAKING A CHAMFER CUT
The V-groove in the front shoe lets you cut chamfers quickly and easily. Chamfers are small bevels along the edges
of your workpiece.
1. Make sure that the workpiece is secured to a stable platform.
2. Hold the planer firmly with both hands. Align the V-groove in the
front shoe of the planer with the corner edge of the workpiece (Fig.
6). Be sure the blades are not touching the work. Place weight on
the depth adjustment knob so that the V-groove is absolutely flat on
the edge to be beveled.
3. Switch the tool ON and wait for the blades to reach full speed.
4. Push the planer forward along the grain of the wood with steady
pressure on the front shoe.
5. Push the planer beyond the edge of the workpiece without tilting
it downwards. Turn off the planer and wait for the cutter to stop
before setting the tool down.
Fig. 6
45º
14
OPERATION
WARNING! To avoid injury from accidental startups, always ensure that the tool is switched OFF and un-
plugged from the power supply before making any adjustments to the planer.
USING THE PARALLEL GUIDE FENCE
The parallel guide fence ensures that the planer travels parallel to
the edge of the wood , providing a straight cut at your desired
cutting width. This feature is helpful for planing door edges, wood
trim and boards. To attach the parallel guide fence:
1. Disconnect the planer from the power source.
2. Attach the parallel guide fence to the left-hand side of the planer
using the lock knob (Fig. 7 - 1).
3. Loosen the wing nut (Fig. 8 - 1) on the parallel guide fence and
slide the fence to set the desired cutting width indicated by the
ruler on the fence. Tighten the wing nut.
NOTE: To ensure a square cut, measure the front and back of the
fence and use a square to make sure the guide is set straight.
4. Rest the front shoe flat on workpiece surface and position fence
firmly against edge of the workpiece (Fig. 8). Follow instructions
on p. 10 “Operating your Planer” to perform your cut.
USING THE RABBETING DEPTH GUIDE
A rabbet is a step-shaped cut made in the edge or face of a work-
piece, used to join one workpiece with another, and unfortunately
bearing no resemblance to the fuzzy creature. The rabbeting depth
guide can be adjusted anywhere from 0 to 7/10 of an inch above
the base of the planer.
1. Disconnect the planer from the power source.
2. Attach the rabbeting depth gauge to the right-hand side of the
planer using the lock knob (Fig. 9 - 1). Position the rabbeting depth
gauge to the desired height against the depth indication mark on
the side housing. Tighten the lock knob.
3. If desired, use the parallel guide fence in conjuction with the rab-
beting depth guide to create a straight rabbeting cut.
4. Make multiple progressive cuts to achieve the total cutting depth.
The required rabbeting depth is achieved when the depth gauge is
flush with the unplaned section of the workpiece to the right-hand
side of the tool (Fig. 10).
NOTE: The rabbeting depth gauge allows only approximate depth
settings. If it is necessary to rabbet to a precise depth, plane a
scrap piece of wood, measure the rabbeted depth, and adjust the
setting as necessary.
Fig. 7
1
Cutting Width
1
Fig. 8
Fig. 9
1
Fig. 10
Rabbeting Depth
15
ADJUSTMENTS
REMOVING OR INSTALLING PLANER BLADES
WARNING! To avoid injury from accidental startups, always ensure that the tool is switched OFF and un-
plugged from the power supply before making adjustments or installing or removing blades.
WARNING! Planer blades are sharp and fragile. Wear protective gloves to protect your hands. Handle the
blades carefully to avoid personal injury or damage to the blades.
WARNING! Do not attempt to sharpen or use resharpened blades of any kind. Use only blades designated
for use with this model. Other blades may not clamp securely in the blade holder, causing vibration and a de-
crease in performance.
The blades’ condition will affect cutting precision. Observe the
quality of the cut that the planer produces to check the condition
of the blades. Dull blades will tear wood fibers and produce fuzzy
surfaces. Raised grain will occur on the wood when the cutting
blades are dull or nicked.
NOTE: Blades on this planer are reversible and should always be
reversed or replaced as a matched set. Unbalanced blades can
cause vibration and poor planing action while shortening the life of
the blade and the tool. Keeping a spare set of blades on hand is rec-
ommended. Different types of replacement blades can be ordered
at wenproducts.com by searching “6530B”. Blades are a wear-out
part and as such are not covered by the warranty.
1. Disconnect planer from power source. Set the cutting depth to 0.
2. Put planer on a secure work surface and turn it upside down.
Carefully rotate cutterhead to expose clamping screws (Fig.11 - 1).
3. Loosen the three clamping screws using the onboard blade
wrench located on the back of the planer (Fig. 12).
CAUTION: The cutterhead can rotate as you are changing blades,
so be careful not to contact the blade with your hand. If the screw
is difficult to loosen, try tightening it a little and then loosen it.
4. Hold the cutterhead in place and carefully slide the blade (Fig.
13 - 1) out towards the blade guard side. You can also use a wood-
en block to push the blade out of the cutterhead.
5. Clean out all chips or foreign matter adhering to cutterhead and blade using a soft brush or compressed air.
6. Each planer blade has two cutting edges and may be reversed when one cutting edges becomes dull or chipped.
• If one edge is dull, reverse the blade.
• If both edges are dull, remove the old blade and replace it with a new one.
1
Fig. 11
Fig. 12
16
ADJUSTMENTS
WARNING! To avoid injury from accidental startups, always ensure that the tool is switched OFF and un-
plugged from the power supply before making adjustments or installing or removing blades.
7. Slide the blade with the good side up into the blade retainer of
the cutterhead (Fig. 13).
NOTE: The flat side of the blade should be facing the front of the
planer and the ridged side of the blade should be facing the back
of the planer.
8. To ensure an even cut, the blade should align with the outside
edge of the front and rear shoes. Place a straight edge along the
outside edge of the front and rear shoe (Fig. 14). Slide the planer
blade to just contact the straight edge so that it is in line with the
outside edge of the shoes.
9. The blades must be mounted so that the cutting edge is abso-
lutely level (parallel to the surface of the rear shoe). Check that
both ends of the blade protrude out evenly from the blade retainer
of the cutterhead.
NOTE: The planed surface will end up rough and uneven if blades
are not set properly or securely.
10. Tighten the clamping screws using the blade wrench, ensuring
that all three screws are tightened evenly (Fig 15).
11. Repeat steps 2 - 10 for the installing/changing the second blade.
It is important to reverse or replace the two blades at the same time
so they are balanced with one another. Both blades should be set to
the same cutting level and alignment, otherwise the planed surface
will be rough and uneven.
CAUTION! Tighten all clamping screws carefully when at-
taching the blades to the planer. A loose clamping screw can be
extremely dangerous. Check regularly to make sure that all six
clamping screws are tightened securely.
1
Fig. 13
Fig. 14
Fig. 15
17
MAINTENANCE
WARNING! To prevent serious injury from accidental operation, make sure that the planer is turned off and
unplugged from power source before installation, cleaning and maintenance operations.
WARNING! Preventive maintenance performed by unauthorized personnel may result in misplacing of inter-
nal wires and components, possibly causing a serious hazard.
CLEANING
Keep the planer clean of any wood chips, dust, dirt or debris. Ventilation openings and switch levers must be kept
clean and free of foreign matter. The tool may be cleaned most effectively with compressed dry air. Always wear
safety goggles when cleaning tools with compressed air. Do not attempt to clean these components by inserting
pointed objects through openings.
WARNING! Certain cleaning agents and solvents damage plastic parts. This includes but is not limited to
gasoline, carbon tetrachloride, chlorinated cleaning solvents, ammonia and household detergents that contain
ammonia.
TOOL LUBRICATION
Your tool has been properly lubricated and is ready to use. The
bearings on your planer are permanently shielded and lubricated,
and require no additional maintenance.
DRIVE BELT
Inspect drive belt every 60 hours of use. If the drive belt shows signs
of drying out, cracking, tearing or improper tracking, it should be
replaced. To replace the drive belt, unscrew and open the belt cover
on the left (Fig. 16). Install new belt (part no. 20653-034, available
for purchase at wenproducts.com) and replace drive belt cover.
Fig. 16
18
EXPLODED VIEW & PARTS LIST
NOTE: Not all parts may be available for purchase. Parts and accessories that wear down over the course of
normal use are not covered under the warranty.
19
20
EXPLODED VIEW & PARTS LIST
No. Part No. Description Qty.
1 Front Shoe 1
2 Front Shoe Spring 1
3Depth Regulating
Shaft 1
4 Depth Gauge Ring 1
5 Depth Knob 1
6 Screw, ST4x16 5
7 Knob Cover 1
8Screw with Washer,
ST4x10 2
9 Square Nut, M6 2
10 Ball Spring 1
11 Ball, 3.5mm 1
12 Housing 1
13 Lock Off Switch 1
14 Lock Off Switch
Spring 1
15 Switch 1
16 Right Battery Terminal
Housing 1
17 Left Battery Terminal
Housing 1
18 20204 20V 4.0Ah Battery 1
19 Screw with Washer,
ST3x10 2
20 Screw, ST4x25 4
21 Right Motor Housing 1
22 Stator & PCB 1
23 Battery Terminal 1
24 Handle 1
25 Screw, ST4x16 10
No. Part No. Description Qty.
26 Bearing, 607-2RS 2
27 Rotor 1
28 Screw, M4x20 4
29 Left Motor Housing 1
30 Belt Cover Plate 1
31 Bearing, 608-2RS 1
32 Flat Head Screw,
M4x8 4
33 Driving Pulley 1
34 20653-034 Drive Belt, 4-EPJ230 1
35 Belt Cover 1
36 Screw, M4x10 1
37 Driven Pulley 1
38 Bearing, 6000-2RS 1
39 6530-061 Parallel Guide Fence 1
40 Bolt, M6x12 1
41 Washer, 6mm 1
42 Wing Nut, M6 1
43 Knob 2
44 6530-059 Fence Bracket 1
45 Rabbeting Guide 1
46 Rear Shoe 1
47 Kickstand 1
48 Cutterhead 1
49 Wrench 1
50 Dust Bag Assembly 1
51
52 Label 1 1
53 Label 2 1
54 20200C Charger 1
NOTE: Not all parts may be available for purchase. Parts and accessories that wear down over the course of
normal use are not covered under the warranty.
This manual suits for next models
1
Table of contents
Other Wen Planer manuals
