Wenglor P1KY0 Series User manual

Operating Instructions
EN
Translation of the Original Operating Instruction
Subject to change without notice
Available as PDF version only
Version: 1.1.0
Status: 01.04.2019
www.wenglor.com
P1KY0xx
High-Performance Distance Sensors

2
Table of Contents
1. General ...................................................................................................................................3
1.1 Information Concerning these Instructions ............................................................................................. 3
1.2 Explanations of Symbols ......................................................................................................................... 3
1.3 Limitation of Liability................................................................................................................................. 4
1.4 Copyrights................................................................................................................................................ 4
2. For Your Safety.......................................................................................................................5
2.1 Use for Intended Purpose........................................................................................................................ 5
2.2 Use for Other than the Intended Purpose................................................................................................ 5
2.3 Personnel Qualifications .......................................................................................................................... 6
2.4 Modification of Products .......................................................................................................................... 6
2.5 General Safety Precautions ..................................................................................................................... 6
2.6 Laser/LED Warnings ................................................................................................................................ 6
2.7 Approvals and protection class .............................................................................................................. 6
3. Technical Data ........................................................................................................................7
3.1 Spot diameter........................................................................................................................................... 8
3.2 Switching Distance Deviation...................................................................................................................9
3.3 Accessory Products ................................................................................................................................. 9
3.4 Layout..................................................................................................................................................... 10
3.5 Control Panel.......................................................................................................................................... 14
3.6 Scope of Delivery ................................................................................................................................... 14
4. Transport and Storage .........................................................................................................15
4.1 Transport ................................................................................................................................................ 15
4.2 Storage................................................................................................................................................... 15
5. Installation and Electrical Connection................................................................................16
5.1 Installation .............................................................................................................................................. 16
5.2 Electrical Connection ............................................................................................................................. 16
5.3 Diagnostics............................................................................................................................................. 18
6. Settings.................................................................................................................................20
7. Settings via IO-Link..............................................................................................................22
7.1 Background Teach-In............................................................................................................................. 22
7.2 Window Teach-In ................................................................................................................................... 22
7.3 Locking................................................................................................................................................... 23
7.4 Switchable Emitted Light ....................................................................................................................... 23
7.5 External Teach-In ................................................................................................................................... 23
7.7 Test mode .............................................................................................................................................. 24
8. Maintenance Instructions ....................................................................................................24
9. Proper Disposal ...................................................................................................................24
10. Appendix...............................................................................................................................25
10.1 List of Abbreviations............................................................................................................................. 25
10.2 Change Index, Operating Instructions................................................................................................. 25
10.3 EU Declaration of Conformity .............................................................................................................. 25
Table of Contents

3
High-Performance Distance Sensors
1. General
1.1 Information Concerning these Instructions
• These instructions apply to the product with ID code P1KY0xx.
• They make it possible to use the product safely and efficiently.
• These instructions are an integral part of the product and must be kept on hand for the entire duration of
its service life.
• Local accident prevention regulations and national work safety regulations must be complied with as well.
• The product is subject to further technical development, and thus the information contained in
these operating instructions may also be subject to change. The current version can be found at
www.wenglor.com in the product’s separate download area.
NOTE!
The operating instructions must be read carefully before using the
product and must be kept on hand for later reference.
1.2 Explanations of Symbols
• Safety precautions and warnings are emphasized by means of symbols and attention-getting words
• Safe use of the product is only possible if these safety precautions and warnings are adhered to
The safety precautions and warnings are laid out in accordance with the following principle:
Attention-Getting Word!
Type and Source of Danger!
Possible consequences in the event that the hazard is disregarded.
• Measures for averting the hazard.
The meanings of the attention-getting words, as well as the scope of the associated hazards, are listed below.
DANGER!
This word indicates a hazard with a high degree of risk which, if not avoided, results in death
or severe injury.
WARNING!
This word indicates a hazard with a medium degree of risk which, if not avoided, may result
in death or severe injury.
CAUTION!
This word indicates a hazard with a low degree of risk which, if not avoided, may result in
minor or moderate injury.
ATTENTION!
This word draws attention to a potentially hazardous situation which, if not avoided, may
result in property damage.
NOTE!
A note draws attention to useful tips and suggestions, as well as information regarding
efficient, error-free use.

4General
1.3 Limitation of Liability
• The product has been developed in consideration of the current state-of-the-art and applicable standards
and guidelines. Subject to change without notice.
• A valid declaration of conformity can be accessed at www.wenglor.com in the product’s separate down-
load area.
• wenglor sensoric elektronische Geräte GmbH (hereinafter referred to as “wenglor”) excludes all liability in
the event of:
• Non-compliance with the instructions
• Use of the product for purposes other than those intended
• Use by untrained personnel
• Use of unapproved replacement parts
• Unapproved modification of products
• These operating instructions do not include any guarantees from wenglor with regard to the described
procedures or specific product characteristics.
• wenglor assumes no liability for printing errors or other inaccuracies contained in these operating instruc-
tions, unless wenglor was verifiably aware of such errors at the point in time at which the operating instruc-
tions were prepared.
1.4 Copyrights
• The contents of these instructions are protected by copyright law.
• All rights are reserved by wenglor.
• Commercial reproduction or any other commercial use of the provided content and information, in particu-
lar graphics and images, is not permitted without previous written consent from wenglor.

5
High-Performance Distance Sensors
2. For Your Safety
2.1 Use for Intended Purpose
The product is based on the following functional principle:
High-Performance Distance Sensor
High-performance distance sensors, which function in accordance with the transit time measuring principle,
determine the distance between the sensor and the object by measuring elapsed time from emission to
return of the light beam. These sensors have a large working range and thus detect objects over consider-
able distances. Selected sensors are distinguished by WinTec (wenglor interference free technology). This
technology allows black or shiny surfaces to be reliably detected even in extremely inclined positions. It is
possible to mount several sensors next to or across from each other without them influencing each other.
This product can be used in the following industry sectors:
• Special machinery manufacturing
• Heavy machinery manufacturing
• Logistics
• Automotive industry
• Food industry
• Packaging industry
• Pharmaceuticals industry
• Plastics industry
• Woodworking industry
• Consumer goods industry
• Paper industry
• Electronics industry
• Glass industry
• Steel industry
• Aviation industry
• Chemicals industry
• Alternative energy
• Raw materials extraction
2.2 Use for Other than the Intended Purpose
• Not a safety component in accordance with 2006/42/EC (Machinery Directive)
• The product is not suitable for use in potentially explosive atmospheres.
• The product may only be used with accessories supplied or approved by wenglor, or combined with
approved products. A list of approved accessories and combination products can be accessed at
www.wenglor.com on the product detail page.
DANGER!
Risk of personal injury or property damage in case of use for other than the intended
purpose!
Use for other than the intended purpose may lead to hazardous situations.
• Observe instructions regarding use for intended purpose.

6For Your Safety
2.3 Personnel Qualifications
• Suitable technical training is a prerequisite.
• In-house electronics training is required.
• Trained personnel must have uninterrupted access to the operating instructions.
DANGER!
Risk of personal injury or property damage in case of incorrect
initial start-up and maintenance!
Personal injury and damage to equipment may occur.
• Adequate training and qualification of personnel.
2.4 Modification of Products
DANGER!
Risk of personal injury or property damage if the product is modified!
Personal injury and damage to equipment may occur. Non-observance may result
in loss of the CE marking and the guarantee may be rendered null and void.
• Modification of the product is impermissible.
2.5 General Safety Precautions
NOTE!
• These instructions are an integral part of the product and must be kept on hand
for the entire duration of its service life.
• In the event of possible changes, the respectively current version of the operating instruc-
tions can be accessed at www.wenglor.com in the product’s download area.
• Read the operating instructions carefully before using the product.
• Protect the sensor against contamination and mechanical influences.
2.6 Laser/LED Warnings
The respective laser class or LED group is listed in the product’s technical data.
LASER CLASS 1
EN 60825-1:2014
Laser Class 1 (EN 60825-1)
Applicable standards and safety regulations must be observed.
2.7 Approvals and protection class
RoHS

7
High-Performance Distance Sensors
3. Technical Data
Optical Data
Working range 0…1000 mm
Setting range 100…1000 mm
Switching hysteresis < 20 mm
Light source Laser (red)
Wavelength 680 nm
Service life (ambient temp. = +25° C) 100000 h
Laser class (EN 60825-1) 1
Beam Divergence < 16 mrad
Max. permissible ambient light 10000 Lux
Spot diameter see Table 1
Triple Dot Laser yes
Electrical Data
Supply power 10…30 V DC
Current Consumption (Ub = 24 V) < 30 mA
Temperature range −40…50 °C
Switching output voltage drop < 2,5 V
Switching output switching current 100 mA
Short-circuit protection yes
Reverse polarity protected yes
Overload-proof yes
Protection class III
Mechanical Data
Housing material Plastic
Lens cover PMMA
Degree of protection IP67

8Technical Data
Order Nr.
Technical Data
P1KYxxx
001 002 003 004 005 006 007 012 013 014
Mounting technology no. 101 201 223
Connection M8×1,
4-pin
Cable
200 mm
with
plug
M12×1,
4-pin
Cable
200 mm
with
plug
M8×1,
4-pin
Cable,
4-wire,
2 m
M8×1,
4-pin
Cable
200 mm
with
plug
M12×1,
4-pin
Cable
200 mm
with
plug
M8×1,
4-pin
M8×1,
4-pin
Cable
200 mm
with
plug
M12×1,
4-pin
Cable
200 mm
with
plug
M8×1,
4-pin
Interface — IO-Link V1.1
Number of switching outputs 2 antivalent 2 programmable
Setting Method Potentiometer Teach-in
MTTFd (EN ISO 13849-1) 996,97 a 1021,76 a
Supply power with IO-Link — 18…30 V
Switching Frequency 1000 Hz 500 Hz
Response Time 0,5 ms 1 ms
Temperature drift
(−40 °C < Tu < 50 °C) < 2,5 % < 3 %
Temperature drift
(−10 °C < Tu < 50 °C) — < 2 %
Output
function
PNP NC, PNP NO × —
NPN NC, NPN NO — ×
3.1 Spot diameter
Working distance 100 mm 500 mm 1000 mm
Spot diameter 4 mm 7 mm 15 mm
Table 1

9
High-Performance Distance Sensors
3.2 Switching Distance Deviation
P1KY001-P1KY004 P1KY005-P1KY007, P1KY012-P1KY014
200 300 400 500 600 700 800 900
1000
10
20
0
0100
-10
-20
-30
-40
Sr/mm
dSr/mm
P1KY0
P1KY0
0 200 400 600 800
1000
-30,0
-20,0
-10,0
0,0
10,0
20,0
Sr/mm
dSr/mm
Typical characteristic curve based on Kodak white (90% remission)
Sr = switching distance
dSr = change in switching distance
Black, 6 % remission
Gray, 18 % remission
3.3 Accessory Products
wenglor can provide you with suitable connection technology for your product.
Suitable mounting technology no.
400
Suitable connection technology no.
7
2
S02
IO-Link master P1KY005 – P1KY007 and P1KY12 – P1KY014
wTeach2 software DNNF005 P1KY005 – P1KY007 and P1KY12 – P1KY014

10 Technical Data
3.4 Layout
P1KY001
P1KY002

11
High-Performance Distance Sensors
P1KY003
P1KY004
1 = receiver diode
2 = emitter diode
M3 screw = 0,5 Nm
Dimensions specified in mm (1 mm = 0.03937”)

12 Technical Data
P1KY005 and P1KY012
P1KY006, P1KY013

13
High-Performance Distance Sensors
P1KY007, P1KY014
1 = receiver diode
2 = emitter diode
M3 screw = 0,5 Nm
Dimensions specified in mm (1 mm = 0.03937”)

14 Technical Data
3.5 Control Panel
P1KY001 – P1KY004
68
05
1K1
30
05 = Switching Distance Adjuster
30 = Switching Status Display/Contamination Warning
68 = supply power indicator
P1KY005 – P1KY007 and P1KY012 – 014
A 23
06
5a 68 6a
06 = teach-in key
5a = switching status display, A1
6a = switching status display, A2
68 = supply power indicator
3.6 Scope of Delivery
• Sensor
• Commissioning Instructions
• Mounting-Set 01

15
High-Performance Distance Sensors
4. Transport and Storage
4.1 Transport
Upon receipt of shipment, the goods must be inspected for damage in transit. In the case of damage, con-
ditionally accept the package and notify the manufacturer of the damage. Then return the device, making
reference to damage in transit.
4.2 Storage
The following points must be taken into condition with regard to storage:
• Do not store the product outdoors.
• Store the product in a dry, dust-free place.
• Protect the product against mechanical impacts.
• Protect the product against exposure to direct sunlight.
ATTENTION!
Risk of property damage in case of improper storage!
The product may be damaged.
• Storage instructions must be complied with.

16 Installation and Electrical Connection
5. Installation and Electrical Connection
5.1 Installation
• Protect the product from contamination during installation.
• Observe all applicable electrical and mechanical regulations, standards, and safety rules.
• Protect the product against mechanical influences.
• Make sure that the sensor is mounted in a mechanically secure fashion.
• Specified torque values must be complied with (see section “3.4 Layout”, page 10).
ATTENTION!
Risk of property damage in case of improper installation!
The product may be damaged.
• Installation instructions must be complied with.
CAUTION!
Risk of personal injury or property damage during installation!
Personal injury and damage to the product may occur.
• A safe installation environment must be assured.
5.2 Electrical Connection
Connect the sensor to supply voltage (see section “3. Technical Data”, page 7).
P1KY001-P1KY003 P1KY004
101
201
P1KY005-P1KY007, P1KY012-P1KY014
223

17
High-Performance Distance Sensors
DANGER!
Risk of personal injury or property damage due to electric current!
Voltage conducting parts may cause personal injury or damage to equipment.
• The electric device may only be connected by appropriately qualified personnel.

18 Installation and Electrical Connection
5.3 Diagnostics
P1KY001 – 004
Causes for Triggering the Error Messages (blinking LED at approx. 2,5 Hz):
Display LED Diagnosis/Cause Elimination
Continuous blinking
at approx. 2.5 Hz
Contamination Carefully clean the optic cover with a cloth.
Unreliable working range • Increase the sensor’s switching distance.
• Reduce distance between sensor and object.
P1KY005 – 007 und P1KY012 – 014
Causes for Triggering the Error Messages (A1/A2 Continuous blinking LED):
Display LED Diagnosis/Cause Elimination
Continuous blinking
at approx. 2.5 Hz
Contamination Carefully clean the optic cover with a cloth.
Unreliable working range • Increase the sensor’s switching distance.
• Reduce distance between sensor and object.
Continuous blinking
at approx. 5 Hz Hardware error Replace the sensor.

19
High-Performance Distance Sensors
Contamination Warning Flowcharts
not detected not detecteddetected
beginning contamination
Object Object Object
not detected not detecteddetected
Transmit Time Sensor no contamination
Object Object Object
Object
Switching Status
Indicator
Object
Switching Status
Indicator
Object
Switching Status
Indicator
not detected not detectednot detected
advanced contamination
Object Object Object
off offon
off off
off off
blinking
off
Required action in case of fault:
NOTE!
• Shut down the machine.
• Analyze and eliminate the cause of error with the help of the diagnostics information.
• If the error cannot be eliminated, please contact wenglor’s support department.
• Do not operate in case of indeterminate malfunctioning.
• The machine must be shut down if the error cannot be unequivocally clarified or reliably
eliminated.
DANGER!
Risk of personal injury or property damage in case of non-compliance!
The system’s safety function is disabled. Personal injury and damage to equipment.
• Required action as specified in case of fault.

20 Settings
6. Settings
P1KY001-004 (sensors with potentiometer)
The switching point is precisely adjusted at the potentiometer with the help of a screwdriver. When turning the
potentiometer to the limit stop, it must be assured that torque remains below the destruction limit of 40 Nm.
Object Detection Directly in Front of the Background or Underlying Surface
• Adjust and securely mount the sensor in accordance with the installation instructions making sure that the
object lies within the beam emitted by the sensor.
• Remove the object and slowly turn the potentiometer back down until the sensor is deactivated. The back-
ground or the underlying surface is now suppressed.
• Place the object back into the beam emitted by the sensor and check to determine whether or not the sen-
sor is activated again.
Detection of Objects Without Interfering Background
• Adjust and securely mount the sensor in accordance with the installation instructions making sure that the
object lies within the beam emitted by the sensor.
• Turn the potentiometer down until the sensor is deactivated and then turn it back up until the sensor is
once again activated – if necessary turn it up a bit more in order to enhance switching reliability.