Wenglor OCP801P0150P User manual

OCPxxxP0150P
High-Performance Distance Sensor
Operating instructions
Available as PDF only
Status: 27.01.2016
www.wenglor.com
EN

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EN
Index
1. Use for Intended Purpose 4
2. Safety Precautions 4
2.1. Safety Precautions 4
2.2. Laser/LED Warnings 4
3. EU Declaration of Conformity 4
4. Device Features 5
4.1. Connection Diagram 7
4.2. Housing Dimensions 7
4.3. Control Panel 8
4.4. Complementary Products 8
5. Mounting Instructions 8
6. Initial Operation 9
6.1. Initial Operation 9
6.2. Default Settings 9
7. Functional Overview OLED-Display 10
7.1. Run 12
7.2. Display 12
7.2.1. Display Mode 12
7.2.2. Display Intensity 13
7.3. Offset 13
7.4. Resolution 14
7.5. Filter 14
7.6. Exposure 14
7.8. Laser 15
7.9. I/O Test 15
7.10. Network 16
7.11. Language 17
7.12. Info 17
7.13. Reset 17
7.14. Password 18
8. Information on PROFINET 19

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9. Network Settings 24
10. Web-based configuration 24
10.1. Invoking the Management Interface 24
10.2. Page layout 25
10.3. Device general 26
10.4. Device Settings 27
10.5. Measured Value Settings 28
10.6. Device Test 29
11. Maintenance Instructions 29
12. Proper Disposal 29

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1. Use for Intended Purpose
This wenglor product must be used in accordance with the following functional principle:
High-performance distance sensors which use the principle of angle measurement determine the distance be-
tween the sensor and the object. These sensors have small working ranges (under 1 m) and recognize objects
with high precision. Some sensors use a high-resolution CMOS line array and DSP signal processing. The
color, shape and texture of the objects to be recognized does not affect the sensors' measurements. Even dark
objects can be reliably detected against a bright background. They can be operated with very high speeds or
very high resolutions. The measured value can be output as an analog value or via the interfaces. Furthermore,
Teach-In, filter functions for adjusting a switching output, and an error output are available. The measuring
range can be selected individually within the working range.
2. Safety Precautions
2.1. Safety Precautions
• This operating instruction is part of the product and must be kept during its entire service life
• Read this operating instruction carefully before using the product
• Installation, start-up and maintenance of this product has only to be carried out by trained personal
• Tampering with or modifying the product is not permissible
• Protect the product against contamination during start-up
• Not a safety component in accordance with the EU Machinery Directive.
2.2. Laser/LED Warnings
Laser class 1 (EN 60825-1)
Standards and safety instructions must be observed.
3. EU Declaration of Conformity
The EU declaration of conformity can be found on our website at www.wenglor.com in download area.
RoHS
LASER CLASS 1
EN60825-1
2007

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4. Device Features
Order No. OCP801P0150P OCP162P0150P OCP352P0150P OCP662P0150P
Working Range 30…80 mm 40…160 mm 50…350 mm 60…660 mm
Measuring Range 80 mm 160 mm 350 mm 660 mm
Reproducibility 15…50 µm 20…70 µm 20…150 µm 70…1000 µm
Linearity Deviation 50…100 µm 50…160 µm 100…500 µm 100…1000 µm
Temperature Drift <5 µm/K <10 µm/K <20 µm/K <50 µm/K
Output Rate 330/s
Light Source Laser (red)
Wave Length 655 nm
Service Life (T = 25 °C) 100000 h
Laser Class (EN 60825-1) 1
max. Ambient Light 10000 Lux
Beam Divergence < 2 mrad
Light Spot Diameter 3.6 × 0.9 mm
Port Type 100BASE-TX
PoE Class 1
Temperature Range –25...50 °C
Reverse-polarity Protection Yes
Interface PROFINET
Protection Class III
Adjustment Menu (OLED)
Housing material Metal
Protection Class IP68
Connection Type M12×1, 8-pin
Control Panel No. X2, T12
Webserver Yes
PROFINET IO, CC-B 
Reference material: kodak white 90 % remission
The warm-up phase lasts approx. 30 minutes. At the beginning of this time, the linearity deviation and repro-
ducibility may vary by a factor of up to 10. During the warm-up phase the values improve in the form of an
exponential function until the technical data is reached.

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Typical Reproducibility Curves within the Working Range
30 35 40 45 50 55 60 65 70 75 80
50
15
0
Working Range mm
Reproducibility µm
OCP801P0150P
40 64 76 88 100 112 124 136 148 160
70
20
0
Working range mm
Reproducability µm
OCP162P0150P
50 80 110 140 170 200 230 260 290 320 350
150
20
0
Working Range mm
Reproducibility µm
OCP352P0150P
60 120 180 240 300 360 420 480 540 600 660
1000
70
0
Working Range mm
Reproducibility µm
OCP662P0150P
Typical Linearity Error Curves within the Working Range
30 35 40 45 50 55 60 65 70 75 80
100
50
0
Working Range mm
Linearity Deviation µm
OCP801P0150P
40 64 76 88 100 112 124 136 148 160
160
50
0
Working range mm
Linearity Deviation µm
OCP162P0150P
50 80 110 140 170 200 230 260 290 320 350
500
100
0
Working Range mm
Linearity Deviation µm
OCP352P0150P
60 120 180 240 300 360 420 480 540 600 660
1000
100
0
Working Range mm
Linearity Deviation µm
OCP662P0150P

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4.1. Connection Diagram
001
Legend
Wire Colors according to
DIN IEC 757
Platinum measuring resistor
not connected
Test Input
Test Input inverted
Trigger Input
Analog Output
Ground for the Analog Output
Block Discharge
Valve Output
Valve Control Output +
Valve Control Output 0 V
Synchronization
Receiver-Line
Emitter-Line
Grounding
Switching Distance Reduction
Ethernet Receive Path
Ethernet Send Path
Interfaces-Bus A(+)/B(–)
Emitted Light disengageable
Magnet activation
Input confirmation
Contactor Monitoring
Encoder A/A (TTL)
Encoder B/B (TTL)
Black
Brown
Red
Orange
Yellow
Green
Blue
Violet
Grey
White
Pink
Green/Yellow
Supply Voltage +
Supply Voltage 0 V
Supply Voltage (AC Voltage)
Switching Output (NO)
Switching Output (NC)
Contamination/Error Output (NO)
Contamination/Error Output (NC)
Input (analog or digital)
Teach Input
Time Delay (activation)
Shielding
Interface Receive Path
Interface Send Path
Ready
Ground
Clock
Output/Input programmable
Power over Ethernet
Safety Input
Safety Output
Signal Output
Ethernet Gigabit bidirect. data line (A-D)
Encoder 0-pulse 0-0 (TTL)
Encoder A
Encoder B
Digital output MIN
Digital output MAX
Digital output OK
Synchronization In
Synchronization OUT
Brightness output
Maintenance
reserved
PT
4.2. Housing Dimensions
1 = Transmitter Diode
2 = Receiver Diode

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4.3. Control Panel
X2
85
84
78
T12
20 = Enter Button
22 = Up Button
23 = Down Button
60 = Display
78 = Module Status
84 = Communication Status
85 = Link/Act LED
Designation Condition Function
CS (Communication Status)
Off Connection (AR) with controller established
Green Protocol not initialized
Red No connection (AR) with controller established
MS (Modul Status)
Red Error (class FATAL)
Red flashing Detection function, may be activated via Engineering
Tool
L/A Green Links present
Green flashing Communication
4.4. Complementary Products
wenglor offers Connection Technology for field wiring.
Suiting Mounting Technology No.
380
Suitable Connection Technology
No.
50
S81
Midspan Adapter Z0029
Switch with PoE ZAC50xN0x
5. Mounting Instructions
When using the Sensor, follow the corresponding electrical and mechanical regulations, standards and safety
rules. The Sensor must be protected against mechanical influence. The Sensor has optimum extraneous light
qualities when the background is within the working range.

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6. Initial Operation
6.1. Initial Operation
Each Ethernet device has a unique MAC address. With wenglor you can find the MAC address on the type
plate of the device.
In the default settings, the device has the following IP-Address 192.168.100.1. You can access the website of
the device via the IP-Address. You can change settings on the device on the website or using the OLED display
in order to test applications.
Caution: In the case of operation on a control unit, settings that were changed on the website or using the
OLED display will be overwritten by the control unit.
If you want to start up the device on a control unit, please perform the following steps:
• Connect the Sensor to a switch with PoE using an appropriate cable M12×1; 8-pin. In the case of a switch
without PoE, please use the Midspan Adapter (Z0029) for the appropriate voltage supply. When the voltage
supply is present, the display on the Sensor starts.
• Install the associated device-specific electronic description file (e.g. for PROFINET, the GSDML file) in the
hardware manager. You can find the file you require for download at www.wenglor.com →Products →
Product search (order number). Explanations regarding the electronic description file and its structure can
be found in the detailed operating instructions in PDF format.
• Help on installing the file in the control and design of the network can be found in the help files of the relevant
control. wenglor provides a description for the download at: www.wenglor.com →Products →Product
search (order number).
6.2. Default Settings
OCPxxxP0150P
Display Mode Process
Intensity Screensaver
Offset Default Offset 0 mm
Filter 1
Resolution High
Exposure DCM
Output Rate Normal
Laser ON
Network
IP-Address 192.168.100.1
Subnet Mask 255.255.255.0
DHCP DHCP OFF
Std Gateway 192.168.100.254
MAC Address (See type plate on the product)
Language English
Password Activate Off
Change 0

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7. Functional Overview OLED-Display
Deutsch
English
Français
Español
Italiano
Press <R>
for Reset
Display of Part
number and
Sensor version
ON, OFF
Password: 0 – 9999
Run Mode
Enable
Change
Lock
Language
Info
Reset
Password
Run
Min
Medium
Max
Power save
Screensaver
Process
Text
Analyse
Network
Mode
Rotate
Intensity
Display
Offset
Filter
Resolution
1 10 100
2 20
5 50
SCM
LCM
DCM
CCM
Laser
Illumination
On
Off
E/A Test
T for Teach-In
Z for reset Value to 0
Value in µm
Run Mode
Value in µm
No. of Status Bit
Press <R> for Reset
Value in µs
OK
Warmup
OK
Too low
Too high
T for apply
Z for deactivate
Preset
Change
Apply
Measured Value
Status Bits
Warmup
Signal
Temperature
Network IP-address
Subnet Mask
DHCP
Std Gateway
MAC Address
Net Reset
High
Middle
Low
Output Rate Normal
Fast