Wenglor ShapeDrive G4 MLAS 1 Series User manual

ShapeDrive G4 MLAS/MLBS
3D Sensors
Operating Instructions
Original operating instructions
Subject to change without notice
Available as PDF file only
Revision level: 14.04.2023
Version: 1.0.0
www.wenglor.com
EN

2Table of Contents
Table of Contents
1. Change Index of Operating Instructions .................................................................................................4
2. General ........................................................................................................................................................4
2.1 Information Concerning these Instructions ..........................................................................................4
2.2 Explanations of Symbols......................................................................................................................4
2.3 Limitation of Liability.............................................................................................................................5
2.4 Copyrights............................................................................................................................................5
3. For Your Safety ..........................................................................................................................................6
3.1 Use for Intended Purpose....................................................................................................................6
3.2 Use for Other than the Intended Purpose............................................................................................6
3.3 Personnel Qualifications ......................................................................................................................6
3.4 Modification of Products.......................................................................................................................6
3.5 General Safety Precautions.................................................................................................................7
3.6 LED Warnings......................................................................................................................................7
3.7 Approvals.............................................................................................................................................7
4. Function Principle ......................................................................................................................................8
5. Sensor Types ..............................................................................................................................................8
6. Technical Data ............................................................................................................................................9
6.1 Dimensional Drawings .......................................................................................................................11
6.2 Field of View ......................................................................................................................................13
6.3 LED Display .......................................................................................................................................14
6.4 Button on Device................................................................................................................................15
7. Transport and Storage .............................................................................................................................16
7.1 Transport............................................................................................................................................16
7.2 Scope of Delivery...............................................................................................................................16
7.3 Storage ..............................................................................................................................................16
8. Installation and Initial Start-Up................................................................................................................17
8.1 General Installation Instructions.........................................................................................................17
8.2 Sensor Construction ..........................................................................................................................17
8.2.1 Tightening Torques ................................................................................................................18
8.3 The Sensor’s Coordinate System ......................................................................................................19
8.4 Shadowing and Obstruction...............................................................................................................19
8.5 Installation..........................................................................................................................................20
8.5.1 Electrical Connection..............................................................................................................20

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8.6 Initial Startup......................................................................................................................................21
8.6.1 System Requirements IPC .....................................................................................................22
8.7 Transmission Speed Selection ..........................................................................................................22
8.8 Adjusting Network Settings................................................................................................................22
8.8.1 Manual Network Settings .......................................................................................................22
8.8.2 Test Connection between Sensor and IPC ............................................................................24
8.9 Complementary Products ..................................................................................................................24
8.10 Default Settings..................................................................................................................................25
9. Device Website .........................................................................................................................................26
9.1 Structure of Device Website ..............................................................................................................26
9.2 Dashboard .........................................................................................................................................27
9.3 Interfaces ...........................................................................................................................................27
9.4 Icon Menu Bar....................................................................................................................................28
9.4.1 Diagnosis................................................................................................................................28
9.4.2 Settings ..................................................................................................................................28
9.4.3 Device Status .........................................................................................................................30
9.5 Login and Logoff ................................................................................................................................30
9.6 Help Button ........................................................................................................................................32
10. Maintenance Instructions ........................................................................................................................33
11. Proper Disposal ........................................................................................................................................33
12. EU Declaration of Conformity..................................................................................................................33

4Change Index of Operating Instructions
1. Change Index of Operating Instructions
Version Date Description/Change Firmware version
1.0.0 14.04.2023 Initial version of the operating instructions 1.0.0
2. General
2.1 Information Concerning these Instructions
• These instructions enable safe and efficient use of
»MLASx1x
»MLBSx1x
• These instructions are an integral part of the product and must be kept on hand for the entire duration of its
service life.
• Local accident prevention regulations and national work safety regulations must be complied with as well.
• The product is subject to further technical development, and thus the information contained in these
operating instructions may also be subject to change. The current version can be found at
www.wenglor.com in the product’s separate download area.
NOTE!
The operating instructions must be read carefully before using the product and must be kept
on hand for later reference.
2.2 Explanations of Symbols
• Safety precautions and warnings are emphasized by means of symbols and attention-getting words.
• Safe use of the product is only possible if these safety precautions and warnings are adhered to.
The safety precautions and warnings are laid out in accordance with the following principle:
ATTENTION-GETTING WORD
Type and Source of Danger!
Possible consequences in the event that the hazard is disregarded.
• Measures for averting the hazard.

53D Sensors
The meanings of the attention-getting words, as well as the scope of the associated hazards, are listed below:
DANGER!
This word indicates a hazard with a high degree of risk which, if not avoided, results in death
or severe injury.
WARNING!
This word indicates a hazard with a medium degree of risk which, if not avoided, may result in
death or severe injury.
CAUTION!
This word indicates a hazard with a low degree of risk which, if not avoided, may result in minor
or moderate injury.
ATTENTION!
This word draws attention to a potentially hazardous situation which, if not avoided, may result
in property damage.
NOTE!
A note draws attention to useful tips and suggestions, as well as information regarding effi-
cient, error-free use.
2.3 Limitation of Liability
• The product has been developed taking into account the state of the art as well as the applicable standards
and guidelines.
• We reserve the right to make technical changes.
• A valid declaration of conformity can be found at www.wenglor.com in the download area of the product.
• wenglor sensoric elektronische Geräte GmbH (hereinafter „wenglor“) accepts no liability for:
»Failure to observe the operating manual,
»Unsuitable or improper use of the product,
»Excessive use, incorrect or negligent treatment of the product,
»Incorrect installation or commissioning,
»Use of untrained personnel,
»Use of unauthorized spare parts or
»Improper or unauthorized changes, modifications or repair work to the products.
• This operating manual does not contain any guarantees/warrantees from wenglor with regard to the proces-
ses described or certain product properties.
• wenglor assumes no liability with regard to printing errors or other inaccuracies contained in this operating
manual, unless it can be proven that wenglor was aware of the errors at the time the operating manual was
created.
2.4 Copyrights
• The contents of these instructions are protected by copyright law.
• All rights are reserved by wenglor.
• Commercial reproduction or any other commercial use of the provided content and information, in particular
graphics and images, is not permitted without previous written consent from wenglor.

6For Your Safety
3. For Your Safety
3.1 Use for Intended Purpose
The ShapeDrive MLASx1x / MLBSx1x is a structured light sensor and used to generated 3D point clouds and
2D images. The sensor is designed for use in industry and laboratories.
3.2 Use for Other than the Intended Purpose
• The product is not a safety component in accordance with the EC Machinery Directive.
• The product is not suitable for use in potentially explosive atmospheres.
DANGER!
Risk of personal injury or property damage in case of use for other than the intended
purpose!
Use for other than the intended purpose may lead to hazardous situations.
• Instructions regarding use for intended purpose must be observed.
3.3 Personnel Qualications
• Suitable technical training is a prerequisite.
• In-house electronics training is required.
• Trained personnel who use the product must have uninterrupted access to the operating instructions.
• Valid laser protection requirements must always be adhered to.
DANGER!
Risk of personal injury or property damage in case of incorrect initial start-up and
maintenance!
Personal injury and damage to equipment may occur.
• Adequate training and qualification of personnel.
3.4 Modication of Products
DANGER!
Risk of personal injury or property damage if the product is modied!
Personal injury and damage to equipment may occur. Non-observance may result in loss of
the CE mark and the guarantee may be rendered null and void.
• Modification of the product is impermissible.
• Unauthorized opening of the device is not permitted.

73D Sensors
3.5 General Safety Precautions
NOTE!
• These instructions are an integral part of the product and must be kept on hand for the
entire duration of its service life.
• In the event of possible changes, the respectively current version of the operating
instructions can be accessed at www.wenglor.com in the product’s separate download
area.
• Read the operating instructions carefully before using the product.
• The sensor must be protected against contamination and mechanical influences.
3.6 LED Warnings
LED risk group 2
DIN EN 62471:2009-03
Applicable standards and safety regula-
tions must be observed.
NOTE!
Due to the normal human reactions of turning away from bright sources of light and withdraw-
ing from thermal discomfort, lamps/luminaires do not represent any danger.
3.7 Approvals

8Function Principle
4. Function Principle
ShapeDrive G4 sensors are designed to detect the geometry of an object in three dimensions. Therefore, they
are also called 3D sensors.
The underlying functional principle is based on triangulation (see Fig. 1). A special light module (1) projects a
sequence of patterns onto the object (2) and a camera (3) captures the reflected light. This arrangement forms
a triangle with a fixed base between the camera, light module and object.
To generate 3D data (called a point cloud), different patterns are successively projected onto the stationary
object. These are captured by the integrated camera. The point cloud is calculated with high precision from
this captured image stack.
The resulting point cloud consists of a large number of 3D points and corresponds to the recorded surface.
This point cloud can subsequently be used for inspection or measurement tasks, for example.



Light engine
Object
Camera
Fig. 1: Function principle of a 3D sensor
5. Sensor Types
ShapeDrive offers several different types of sensors:
»MLAS11x: 3D sensor with a camera resolution of 5 MP
and a measuring volume up to 240×200×200 mm
»MLAS21x: 3D sensor with a camera resolution of 12,3 MP
and a measuring volume up to 240×160×200 mm
»MLBS11x: 3D sensor with a camera resolution of 5 MP
and a measuring volume up to 1300×1000×1000 mm

93D Sensors
6. Technical Data
MLASxxx MLBSxxx
Optical Data
Light source LED (blue)
Wavelength 457 nm
Service life (ambient temp. = +25° C)* 20 000 hours
Risk group (EN 62471) 2
Environmental conditions
Storage temperature −5 ... 70 °C
Ambient temperature 0 ... 40 °C
Max. ambient light 5000 lux
EMV DIN EN 61000-6-2; 61000-6-4
Electrical Data
Supply voltage 18 ... 30 V DC
Max. current consumption (Ub = 24 V) 2,5 A 3,5 A
Short-circuit protection Yes
Reverse polarity protected Yes
Interface Ethernet TCP/IP
Transmission speed 1...10 Gbit/s
Protection class III
Inputs/Outputs 4
Integrated web server Yes
Mechanical Data
Housing material Aluminum/plastic
Degree of protection IP67 **
Power I/O connection M12×1, 12-pin ---
Power connection --- M12×1, 5-pin
I/O / I/O power connection --- M12×1, 12-pin
LAN connection M12×1, 8-pin, X coded
Optic cover Plastic
Safety-relevant data
MTTd (EN ISO 13849-1) 71,35 a
* Service life is related to the LED. Since the LED is not permanently switched on, the service life increases
accordingly
** Only valid if all plugs are connected/closed by cables or caps with corresponding protection class.

10 Technical Data
Order Number
Technical Data
MLAS112 MLAS113 MLAS114 MLAS212 MLAS213 MLAS214
Optical Data
Working range Z
300...340 mm 220...320 mm 400...600 mm 255...295 mm 220...320 mm 270...470 mm
Measuring range Z 40 mm 100 mm 200 mm 40 mm 100 mm 200 mm
Measuring range X 60 mm 120 mm 240 mm 60 mm 120 mm 240 mm
Measuring range Y 48 mm 90 mm 200 mm 40 mm 80 mm 160 mm
Resolution Z 3...4 µm 4...8 µm 13...30 µm 1...2 µm 2...5 µm 3...9 µm
Resolution X/Y 30...34 µm 47...69 µm 115...172 µm 18...20 µm 30...44 µm 37...65 µm
Camera resolution 5 MP 12,3 MP
Electrical Data
Acquisition time * 0,22...0,5 s 0,4...0,9 s
Order Number
Technical Data
MLBS111 MLBS112 MLBS115
Optical Data
Working range Z 1050...1450 mm 1550...2050 mm 1750...2750 mm
Measuring range Z 400 mm 500 mm 1000 mm
Measuring range X 500 mm 750 mm 1300 mm
Measuring range Y 380 mm 560 mm 1000 mm
Resolution Z 25...48 µm 34...60 µm 61...151 µm
Resolution X/Y 226...312 µm 335...442 µm 605...950 µm
Camera resolution 5 MP
Electrical Data
Acquisition time * 0,22...0,5 s
* at a transmission speed of 10 Gbit/s and an exposure time of 10 000 µs

113D Sensors
6.1 Dimensional Drawings
MLASx1x:
MLBS111:

12 Technical Data
MLBS112:
MLBS115:

133D Sensors
6.2 Field of View
MLASx1x:
a
dc
b
Sensor Field of view (b×c×d) Working distance (a)
MLAS112 40×60×48 mm 300 mm
MLAS113 100×120×90 mm 220 mm
MLAS114 200×240×200 mm 400 mm
MLAS212 40×60×40 mm 255 mm
MLAS213 100×120×80 mm 220 mm
MLAS214 200×240×160 mm 270 mm
MLBSx1x:
a
dc
b
Sensor Field of view (b×c×d) Working distance (a)
MLBS111 400×500×380 mm 1050 mm
MLBS112 500×750×560 mm 1550 mm
MLBS115 1000×1300×1000 mm 1750 mm

14 Technical Data
6.3 LED Display
LEDs:
68 = Supply voltage indicator
85 = Link/Act
78 = Module status
4a = User LED
LED Designation Status Function
68 Power Blue Operating voltage on
Off Operating voltage off
85 Link/Act Green Link established (10 Gbit)
Orange Link established (2,5...5 Gbit)
Red Link established (100...1000 Mbit)
Off No LAN device connected
78
Module status (MS) Green Device operative
Red Device error
Off Device doesn’t start up
4a User LED Off
controlled via SDK command
Green
Red
Orange

153D Sensors
6.4 Button on Device
3D Sensors have one button next to the connectors.
MLASx1x:
Fig. 2: Button position at MLAS
MLBSx1x:
Fig. 3: Button position at MLBS
Pressing and releasing the button within the following time period enables the following functionality.
State Press duration Function
Localize 3...6 s Starts or stops localizing (device status LED on device website
starts or stops blinking in blue color, see section 9.4.3)
Network Reset 10...15 s Resets network settings of LAN connector to defaults
• IP address 192.168.100.1
• Subnet mask 255.255.255.0
• Gateway 0.0.0.0
NOTE!
To avoid unwanted changes from the button on the device, deactivate the functionality on the
device website (see section 9.4.2).

16 Transport and Storage
7. Transport and Storage
7.1 Transport
Upon receipt of shipment, the goods must be inspected for damage in transit. The manufacturer must be in-
formed without delay concerning damage to the package. When returning the package, clear indication of
transport damage must be attached.
7.2 Scope of Delivery
• ShapeDrive 3D sensor
• Instruction leaflet
• Mounting set (included only in some devices)
7.3 Storage
The following points must be taken·into·consideration with regard to storage:
• Do not store the product outdoors.
• Store the product in a dry, dust-free place.
• Protect the product against mechanical impacts.
• Protect the product against exposure to direct sunlight.
• Observe storage temperature.
ATTENTION!
Risk of property damage in case of improper storage!
The product may be damaged.
• Comply with storage instructions.

173D Sensors
8. Installation and Initial Start-Up
8.1 General Installation Instructions
• Observe electrical and mechanical regulations, standards, and safety rules.
• Make sure that the sensor is mounted firmly and securely.
• The power supply should be connected directly and it should be as short as possible (max. length: 30 m).
• The sensor must be protected against mechanical influences.
• The sensor should not be subjected any vibration because this could influence measurement.
• To ensure sufficient air circulation, leave some space around the device and do not cover the fan and its air
outlets.
• Adequate heat dissipation must be assured for the device. This can be accomplished, for example, by
means of a metallic connection between the sensor housing and the mounting base.
• 5-10 min, depending on the ambient temperature and kind of mounting.
• The sensor needs approx. 30-40 sec. to boot.
ATTENTION!
It is essential to ensure that the maximum device temperature of 85 °C is not exceeded.
8.2 Sensor Construction
MLASx1x:
3
4
5
6
1
2
7
= Power / digital I/O
= LAN connector
= Status LEDs
= Interaction button
= Light emission
= Receiver
= Fan

18 Installation and Initial Start-Up
MLBSx1x:
1
2
3
4
5
6
7
8
2
9
9
= Power connector
= LAN connector
= I/O connector
= Status LEDs
= Interaction button
= Light emission
= Receiver
= Mounting clamp
= Fan
8.2.1 Tightening Torques
Tightening torques must be complied with in order to assure error-free operation. The respective values are
listed in the following table.
Connection Type Tightening torque (Nm)
M12 connection cable power/I/O (connector 1) see corresponding cable datasheet
M12 connection cable I/O (connector 3) see corresponding cable datasheet
M12 connection cable LAN (connector 2) see corresponding cable datasheet
MLAS: Mounting M4 (thread) 2,5 (min. thread engagement length: 4 mm)
MLBS: Mounting M6 (thread) 8
NOTE!
The values may differ when using other cables (please see cable data sheet).

193D Sensors
8.3 The Sensor’s Coordinate System
The coordinate system is a right-handed trihedron and is defined as follows:
• The Z-axis runs along the optical axis at the receiver side.
• The XY-plane coincides with the front face of the receiver.
The X-axis corresponds to measuring range X.
The a-axis corresponds to to rotation around the X-axis-
The Z-axis corresponds to measuring range Z.
The c-axis corresponds to rotation around the Z-axis.
The Y-axis corrensponds to measuring range Y.
The b-axis corresponds to rotation around the Y-axis.
Fig. 4: Coordinate system of the 3D sensor
8.4 Shadowing and Obstruction
NOTE!
Under certain arrangements, shadowing may occur. Please take this into account.
Fig. 5: Measurement without any obstruction Fig. 6: The sensor’ range is obstructed by the edge. The
measuring object cannot be fully captured.

20 Installation and Initial Start-Up
8.5 Installation
8.5.1 Electrical Connection
Depending on the sensor and usage only two or three connections are needed.
MLASx1x:
• Power/I/O: M12; 12 pin for power and I/O
• LAN: M12; 8-pin x coded for 1/10 Gbit LAN
Power/I/O: LAN:
MLBSx1x:
• Power: M12; 5 pin for power
• IO: M12; 12 pin connector for I/O and I/O power supply. Only needed if I/O is used.
• LAN: M12; 8-pin x coded for LAN 1/10 Gb
Power: I/O (optional):
LAN: