Whalen WMFP54HL-23 User manual

THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION.
PLEASE READ AND KEEP FOR FUTURE REFERENCE.
Date 2018-06-22 Rev. 0001-A Factory: KONRIC
Layton Fireplace TV Stand
Model # WMFP54HL-23
# WMFP54HL-23E
ADULT ASSEMBLY REQUIRED
If you have any questions regarding assembly or if parts are missing, DO NOT return this item to the
store where it was purchased. Please call our customer service number and have your instructions
and parts list ready to provide the model name, part name or factory number:
866-942-5362
Pacific Standard Time: 8:30 a.m. - 4:30 p.m., Monday - Friday
Or visit our web site 24 hours a day, 7 days a week for product assistance at
www.whalenstyle.com
Or e-mail your request to [e-mail]
LOT NUMBER:
DATE PURCHASE
D
:
/
/

2
MANUFACTURER: Whalen Furniture Manufacturing
CATALOG: Layton Fireplace TV Stand
MODEL # WMFP54HL-23 / WMFP54HL-23E
MADE IN CHINA
How to adjust the European adjustable hinges on doors
Shipping may cause doors to go out of alignment. If you find that the doors need to be adjusted
slightly, turn the appropriate screw, as illustrated.
1. TO ADJUST DOOR FORWARD OR BACKWARD.
2. TO ADJUST DOOR TO RIGHT OR TO LEFT.
3. TO ADJUST DOOR UP OR DOWN.
M A X I M U M R E C O M M E N D E D W E I G H T L O A D S
MAXIMUM LOAD 50 lb. (22.7 kg)
FITS UP TO MOST 65” FLAT PANEL TVs
MAXIMUM LOAD 135 lb. (61.3 kg)
PLACE TV BEHIND THE STOPPER
THIS UNIT IS NOT INTENDED FOR USE WITH CRT TVS. USE ONLY WITH FLAT
PANEL TVS AND AUDIO/VIDEO EQUIPMENT MEETING RECOMMENDED SIZE AND WEIGHT LIMITS.
NEVER USE WITH LARGER/HEAVIER THAN RECOMMENDED FLAT PANEL TVS OR EQUIPMENT. TO
AVOID INSTABILITY, PLACE FLAT PANEL TV IN THE CENTRE OF THE UNIT; THE BASE OF THE
TELEVISION MUST BE ABLE TO REST ON THE SUPPORTING SURFACE OF THE UNIT WITHOUT
OVER-HANGING THE EDGES. IMPROPERLY POSITIONED FLAT PANEL TVS, OR FLAT PANEL TVS
OR OTHER EQUIPMENT THAT EXCEED RECOMMENDED SIZE AND WEIGHT LIMITS COULD FALL
OFF OR BREAK THE UNIT, CAUSING POSSIBLE SERIOUS INJURY.
1
2
3

3
IMPORTANT
Before you begin: Open, identify and count all parts prior to assembly. Lay out parts on a flat and non-
abrasive surface. You will need the parts identified on page 4 and 5 of this instruction manual.
NOTE: IT IS VERY IMPORTANT TO USE GLUE WITH DOWELS. EXCESS GLUE CAN BE WIPED
OFF WITH DAMP CLOTH.
Insert Dowel at least half way by tapping lightly with a rubber mallet IF NECESSARY.
CAM LOCK SYSTEM OPERATION
HOW THE KNOCK DOWN (KD) ASSEMBLY SYSTEM WORKS
1. Screw Cam Bolt into the pre-drilled small holes on panel. Connect both panels together; making
sure Cam Bolt goes into pre-drilled hole on the end of panel with Cam Lock.
2. Insert Cam Lock into pre-drilled large hole on panel. Make sure arrow on Cam Lock is pointed toward
Cam Bolt.
3. Once Cam Bolt is connected inside Cam Lock, take a Phillips screwdriver and tighten Cam Lock
clockwise.
4. Plug Cam Cap into the cross slot of the Cam Locks to conceal the cam.
You are now ready to assemble the KD unit.
XX

4
Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present
before beginning assembly.
A- Top Panel (Qty. 1) B- Center Shelf (Qty. 1) C- Bottom Panel (Qty. 1)
D- Bottom Front Molding (Qty. 1) E- Bottom Back Stretcher (Qty. 1) F- Left Lower Side Panel (Qty. 1
)
G- Left Lower Partition Panel H- Right Lower Side Panel I- Right Lower Partition Panel
(Qty. 1) (Qty. 1) (Qty. 1)
J- Middle Crossbar (Qty. 1) K- Middle Left Stile (Qty. 1) L- Middle Right Stile (Qty. 1)
M- Upper Side Panel (Qty. 2) N- Upper Side Panel Molding (Qty. 2) O- Upper Partition Panel (Qty. 1)
P- Door Panel Q- Adjustable Shelf R- Upper Back Panel S- Lower Back Panel
(Qty. 2) (Qty. 2) (Qty. 1) (Qty. 2)

5
Parts and Hardware List
T- Stop Rail (Qty. 1) Fireplace Insert (Qty. 1) Remote Control with Battery (Qty. 1)
(1) Cam Lock (2) Cam Bolt (3) M8 x 30 mm Wood Dowel
(Qty. 49+2 extra) (Qty. 49+2 extra) (Qty. 44+2 extra)
(4) M3.5 x 15 mm Flat Head Screw (5) M4 x 50 mm Wood Screw (6) M3.5 x 15 mm Washer Head Screw
(Qty. 12+1 extra) (Qty. 4+1 extra) (Qty. 32+1 extra)
(7) Straight Metal Bracket (8) Shelf Support (9) Corner Connector
(Qty. 2) (Qty. 8+1 extra) (Qty. 2)
(10) Floor Leveler (11) Cam Lock Cover (12) Handle and Metal Plate
(Qty. 2) (Qty. 22+1 extra) (Qty. 2)
(13) Handle Bolt (Qty. 4) (14) Rubber Bumper (Qty. 4+1 extra) Glue (Qty. 2)
Touch-up Pen (Qty. 1) Tipping Restraint Hardware Kit (Qty. 2)
(Included in plastic bag)
Tools required: Phillips screwdriver and hammer (not provided).

6
Assembly Instructions
1. Unpack the unit and confirm that you have all the hardware and required parts. Assemble the unit on a
carpeted floor or the empty carton to avoid any scratch.
2. Securely screw the Cam Bolts (2) into the designated small holes on the Top Panel (A), the Center Shelf
(B), the Bottom Panel (C) and the Lower Side Panels (F and H) using a Phillips screwdriver, as shown
in the illustration.
Cam Bolt
(33 used in this step)
②
A
B
C
F
H
2

7
Assembly Instructions
3. Securely screw the Cam Bolts (2) into the designated small holes on the Lower Partition Panels (G and I)
and Upper Side Panel Moldings (N) as shown.
Cam Bolt
(10 used in this step)
②
G
I
N
N
2

8
Assembly Instructions
4. Align and attach one Upper Side Panel Molding (N) to one Upper Side Panel (M) with one 30 mm
Wood Dowel (3) and two Cam Locks (1) (Refer to page 3 on Cam Lock system operation supplement).
5. Repeat the same procedure to combine the other Upper Side Panel Molding (N) with the other Upper
Side Panel (M).
Wood Dowel
(2 used in this step)
③
x 2
Cam Lock
(4 used in this step)
①
M
N
1
3

9
Assembly Instructions
6. Align and attach the Middle Left Stile (K) to the Left Lower Partition Panel (G) by using two Wood
Dowels (3) and two Cam Locks (1).
7. Repeat the same procedure to attach the Middle Right Stile (L) to the Right Lower Partition Panel (I).
Wood Dowel
(4 used in this step)
③
G
I
K
L
3
1
3
1
Cam Lock
(4 used in this step)
①

10
Assembly Instructions
8. Align and attach the Middle Crossbar (J) to the Lower Partition Panels (G and I) by using two Wood
Dowels (3) and two Cam Locks (1).
Wood Dowel
(2 used in this step)
③
Cam Lock
(2 used in this step)
①
I
G
J
3
1
3
1

11
Assembly Instructions
9. Align and attach the Bottom Front Molding (D) to the Bottom Panel (C) by using two Wood Dowels (3)
and five Cam Locks (1).
10. Repeat the same procedure to attach the Bottom Back Stretcher (E) to the Bottom Panel (C).
Wood Dowel
(4 used in this step)
③
C
C
D
E
D
3
3
1
1
1
3
3
1
1
1
Cam Lock
(10 used in this step)
①

12
Assembly Instructions
11. Glue four Wood Dowels (3) into the inner holes of the Lower Partition Panels (G and I) and attach them
to the Bottom Panel (C) with four 50 mm Wood Screws (5).
G
I
C
E
D
3
5
5
3
Wood Dowel
(4 used in this step)
③
M4 x 50 mm Wood Screw
(4 used in this step)
⑤

13
Assembly Instructions
12. Glue six Wood Dowels (3) into the large holes of the assembled base at both ends.
13. Align the large holes on Left Lower Side Panel (F) with the inserted Wood Dowels (3) on the
assembled base. Firmly press them together and fasten it in place by engaging three Cam Locks (1).
14. Repeat the previous step to attach Right Lower Side Panel (H) at the other end.
Wood Dowel
(6 used in this step)
③
C
E
D
F
H
1
Cam Lock
(6 used in this step)
①

14
Assembly Instructions
15. With the pilot holes as a guide, align and attach two Corner Connectors (9) to the front corners of the
assembled base, using four 15 mm Screws (4) per bracket.
Corner Connector
(2 used in this step)
⑨
C
E
D
F
H
4
4
9D
F/H
M3.5 x 15 mm Screw
(8 used in this step)
④

15
Assembly Instructions
16. Screw two Floor Levelers (10) into the threaded sockets on the Corner Connectors (9) and set to the
correct height.
Floor Leveler
(2 used in this step)
⑩
9
9
10
D
F
H
10

16
Assembly Instructions
17. Stand the assembled unit upright.
18. With pilot holes as a guide, fasten the Middle Crossbar (J) to the Middle Stiles (K and L) by attaching
two Straight Metal Brackets (7) at the joints, using two 15 mm Screws (4) per Bracket.
Straight Metal Bracket
(2 used in this step)
⑦
G
I
J
K
L
4
7
J
K/L
M3.5 x 15 mm Screw
(8 used in this step)
④

17
Assembly Instructions
19. Glue ten Wood Dowels (3) into the inner holes on the top edge of the Lower Side Panels (F and H), the
Middle Crossbar (J) and Partition Panels (G and I).
20. Ask for assistance to position the Center Shelf (B) onto the inserted Wood Dowels (3). Attach the
Center Shelf (B) in place by engaging eleven Cam Locks (1).
Wood Dowel
(10 used in this step)
③
Cam Lock
(11 used in this step)
①
G
I
J
F
H
B
1

18
Assembly Instructions
21. Securely screw six Cam Bolts (2) into the designated small holes on the Center Shelf (B) using a
Phillips screwdriver.
Cam Bolt
(6 used in this step)
②
B
2

19
Assembly Instructions
22. Attach the Upper Side Panels (M) to the Center Shelf (B) with six Wood Dowels (3) and four Cam
Locks (1) as show.
23. Fasten the Upper Partition Panel (O) to the Center Shelf (B) with one Wood Dowel (3) and two Cam
Locks (1).
B
O
M
M
1
Wood Dowel
(7 used in this step)
③
Cam Lock
(6 used in this step)
①

20
Assembly Instructions
24. Glue five Wood Dowels (3) into the inner holes on the top edge of Upper Side Panels (M) and Upper
Partition Panel (O). Position the Top Panel (A) onto the inserted Wood Dowels (3) and fasten it in place
with six Cam Locks (1).
Wood Dowel
(5 used in this step)
③
Cam Lock
(6 used in this step)
①
1
O
M
M
A