Whalen 48" Barn Door Fireplace User manual

THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION.
PLEASE READ AND KEEP FOR FUTURE REFERENCE.
Date 2018-07-12 Rev. 0001-A Factory: HESLTD
48" Barn Door Fireplace
Stock # WMFP48EC-22
ADULT ASSEMBLY REQUIRED
If you have any questions regarding assembly or if parts are missing, DO NOT return this item to the
store where it was purchased. Please call our customer service number and have your instructions
and parts list ready to provide the model name, part name or factory number:
866-942-5362
Pacific Standard Time: 8:30 a.m. - 4:30 p.m., Monday - Friday
Or visit our web site 24 hours a day, 7 days a week for product assistance at
www.whalenstyle.com
Or e-mail your request to [e-mail]
LOT NUMBER:
DATE PURCHASED: / /

2
MANUFACTURER: Whalen Furniture Manufacturing
CATALOG: 48" Barn Door Fireplace
MODEL # WMFP48EC-22
MADE IN CHINA
SPECIAL NOTE
Please read the instruction sheets completely before assembly. Examine all packaging
material before discarding carton. Remove any remaining staples from the carton before
discarding. Remove all parts from carton and separate into groups as indicated on part
list. Please ensure all parts are included prior to assembly. Use of power tools to
complete assembly is not recommended.
THIS UNIT IS NOT INTENDED FOR USE WITH CRT TVS. USE ONLY WITH FLAT
PANEL TVS AND AUDIO/VIDEO EQUIPMENT MEETING RECOMMENDED SIZE AND WEIGHT
LIMITS. NEVER USE WITH LARGER/HEAVIER THAN RECOMMENDED FLAT PANEL TVS OR
EQUIPMENT. TO AVOID INSTABILITY, PLACE FLAT PANEL TV IN THE CENTER OF THE UNIT; THE
BASE OF THE TELEVISION MUST BE ABLE TO REST ON THE SUPPORTING SURFACE OF THE
UNIT WITHOUT OVER-HANGING THE EDGES. IMPROPERLY POSITIONED FLAT PANEL TVS, OR
FLAT PANEL TVS INCLUDING OTHER EQUIPMENT THAT EXCEED RECOMMENDED SIZE AND
WEIGHT LIMITS COULD FALL OFF OR BREAK THE UNIT, CAUSING POSSIBLE SERIOUS INJURY.
M A X I M U M R E C O M M E N D E D W E I G H T L O A D S
FITS UP TO MOST 60” FLAT PANEL TVs
MAXIMUM LOAD 135 lb. (61.3 kg)
MAXIMUM LOAD 50 lb. (22.7 kg)
PLACE TV BEHIND THE STOPPER

3
IMPORTANT
Before you begin: Open, identify and count all parts prior to assembly. Lay out parts on a flat and non-
abrasive surface. You will need the parts identified on page 4 and 5 of this instruction manual.
NOTE: IT IS VERY IMPORTANT TO USE GLUE WITH DOWELS. EXCESS GLUE CAN BE WIPED
OFF WITH DAMP CLOTH.
Insert the Dowel at least half way by tapping lightly with a rubber mallet, IF NECESSARY.
CAM LOCK SYSTEM OPERATION
HOW THE KNOCK DOWN (KD) ASSEMBLY SYSTEM WORKS
1. Screw the Cam Bolt into the threaded inserts on the panel. Connect both panels together; making sure Cam
Bolt goes into the pre-drilled hole on the end of panel for Cam Lock.
2. Insert the Cam Lock into the pre-drilled large hole on the panel. Make sure the arrow on the face of Cam
Lock faces out and points towards Cam Bolt.
3. Take a Phillips screwdriver and rotate the Cam Lock clockwise to lock the Cam Bolt in place.
4. Plug the Cam Lock Cover into the cross slot of the Cam Lock to conceal the Cam.
You are now ready to assemble the KD unit.
X
X
FINAL
1 2 43

4
Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present
before beginning assembly.
A- Top Panel (Qty. 1) B- Fixed Shelf (Qty. 1) C- Bottom Panel (Qty. 1)
D- Left Side Panel (Qty. 1) E- Right Side Panel (Qty. 1) F- Upper Partition Panel (Qty. 1)
G- Upper Partition Panel Molding H- Left Lower Partition Panel I- Right Lower Partition Panel
(Qty. 1) (Qty. 1) (Qty. 1)
J- Fixed Shelf Molding with Hanging Bar (Qty. 1) K- Left Front Stile (Qty. 1) L- Right Front Stile (Qty. 1)
M-Middle Crossbar (Qty. 1) N- Bottom Front Molding (Qty. 1) O- Bottom Front Stretcher (Qty. 1)
P- Bottom Back Stretcher (Qty. 1) Q- Adjustable Shelf (Qty. 2) R- Left Door (Qty. 1)
S- Right Door (Qty. 1) T- Upper Back Panel (Qty. 1) U- Lower Back Panel (Qty. 2)
V- Side Panel Front Molding (Qty. 2) W- Stopper Rail (Qty. 1) Fireplace Insert (Qty. 1)

5
Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present
before beginning assembly.
(1) Cam Lock (2) Cam Bolt (3) M8 x 30 mm Wood Dowel
(Qty. 50+2 extra) (Qty. 50+2 extra) (Qty. 45+2 extra)
(4) M4 x 50 mm Screw (5) M4 x 25 mm Screw (6) Floor Leveler
(Qty. 8+1 extra) (Qty. 8+1 extra) (Qty. 2)
(7) M3.5 x 15 mm Screw (8) Straight Metal Bracket (9) M3.5 x 15 mm Washer Head Screw
(Qty. 8+1 extra) (Qty. 2) (Qty. 28+1 extra)
(10) Handle (Qty. 2) (11) 22 mm Handle Bolt (Qty. 4) (12) L-Shaped Metal Bracket (Qty. 2)
(13) Barn Door Roller (14) M4.5 x 19 mm Screw (15) Shelf Pin
(Qty. 4) (Qty. 8+1 extra) (Qty. 8+1 extra)
(16) Cam Lock Cover (17) M8 x 20 mm Wood Dowel (18) Rubber Bumper
(Qty. 20+1 extra) (Qty. 2+1 extra) (Qty. 6+1 extra)
Glue (Qty. 2) Touch-up Pen (Qty. 1) Tipping Restraint Hardware Kit (Qty. 2)
(Included in plastic bag)
Tools required: Phillips screwdriver and hammer (not provided).

6
Assembly Instructions
1. Unpack the unit and confirm that you have all the hardware and required parts. Assemble the unit on a
carpeted floor or the empty carton to avoid any scratch.
2. Locate the Left and Right Front Stiles (K and L) and the Upper Partition Panel Molding (G) with the holes
facing up. Securely screw the Cam Bolts (2) into the designated small holes as shown above. Fully tighten
with a Phillips screwdriver.
Cam Bolt
(6 used in this step)
②

7
Assembly Instructions
3. Align the drilled holes on the Upper Partition Panel (F) with the installed Cam Bolts (2) on the Upper
Partition Panel Molding (G), and then press them together. Secure the Upper Partition Panel Molding (G) in
place by engaging two Cam Locks (1) (Refer to page 3 on Cam Lock system operation supplement).
Cam Lock
(2 used in this step)
①

8
Assembly Instructions
4. Insert two 30 mm Wood Dowels (3) into the inner holes of the Left Lower Partition Panel (H). Tap them in
with a rubber mallet, if necessary. Make sure that you use a small amount of glue with both ends of all
dowels.
5. Align the drilled holes on the Left Front Stile (K) with the inserted Wood Dowel (3) on the Left Lower
Partition Panel (H), and then press them together. Secure the Left Lower Partition Panel (H) in place by
engaging two Cam Locks (1).
6. Repeat the same procedure to combine the Right Lower Partition Panel (I) and Right Front Stile (L)
together.
Cam Lock
(4 used in this step)
①
M8 x 30 mm Wood Dowel
(4 used in this step)
③

9
Assembly Instructions
7. Securely screw the Cam Bolts (2) into the designated small holes on the Panels (A, B and C) and the Side
Panel Front Moldings (V) with a Phillips screwdriver.
Cam Bolt
(28 used in this step)
②

10
Assembly Instructions
8. Securely screw the Cam Bolts (2) into the designated small holes on the Left and Right Side Panels (D and
E) and the Fixed Shelf Molding with Hanging Bar (J) with a Phillips screwdriver.
Cam Bolt
(14 used in this step)
②

11
Assembly Instructions
9. Attach one Side Panel Front Molding (V) to the Left Side Panel (D) with two 30 mm Wood Dowels (3) and
three Cam Locks (1).
10. Repeat the same procedure with the Right Side Panel (E).
Cam Lock
(6 used in this step)
①
M8 x 30 mm Wood Dowel
(4 used in this step)
③

12
Assembly Instructions
11. Attach the Bottom Back Stretcher (P) to the Bottom Panel (C) with three 30 mm Wood Dowels (3) and four
Cam Locks (1).
12. Repeat the same procedure to attach the Fixed Shelf Molding with Hanging Bar (J) to the Fixed Shelf (B).
Cam Lock
(8 used in this step)
①
M8 x 30 mm Wood Dowel
(6 used in this step)
③

13
Assembly Instructions
13. Attach the Middle Crossbar (M) to the Fixed Shelf Molding with Hanging Bar (J) with two 30 mm Wood
Dowels (3) and two Cam Locks (1).
Cam Lock
(2 used in this step)
①
M8 x 30 mm Wood Dowel
(2 used in this step)
③

14
Assembly Instructions
14. Glue two 30 mm Wood Dowels (3) into the bottom inner holes of the Left Lower Partition Panel (H) and
attach it to the Bottom Panel (C) with two 50 mm Screws (4).
15. Repeat the same procedure with the Right Lower Partition Panel (I).
M8 x 30 mm Wood Dowel
(4 used in this step)
③
M4 x 50 mm Screw
(4 used in this step)
④

15
Assembly Instructions
16. Attach the assembled Fixed Shelf (B) to the Lower Partition Panels (H and I) with four Cam Locks (1) and
four 30 mm Wood Dowels (3).
Cam Lock
(4 used in this step)
①
M8 x 30 mm Wood Dowel
(4 used in this step)
③

16
Assembly Instructions
17. Attach the Left Side Panel (D) to the left side of assembled unit with six Cam Locks (1) and six 30 mm
Wood Dowels (3).
18. Repeat the same procedure to attach the Right Side Panel (E) to the right side of assembled unit.
Cam Lock
(12 used in this step)
①
M8 x 30 mm Wood Dowel
(12 used in this step)
③

17
Assembly Instructions
19. Attach the Bottom Front Stretcher (O) to the Bottom Panel (C) with four Cam Locks (1) and three 30 mm
Wood Dowels (3).
Cam Lock
(4 used in this step)
①
M8 x 30 mm Wood Dowel
(3 used in this step)
③

18
Assembly Instructions
20. Fasten the Bottom Front Stretcher (O) to the Side Panels (D and E) with four 50 mm Screws (4).
M4 x 50 mm Screw
(4 used in this step)
④

19
Assembly Instructions
21. Attach the Bottom Front Molding (N) to the Bottom Front Stretcher (O) with two 20 mm Wood Dowels (17)
and eight 25 mm Screws (5).
M8 x 20 mm Wood Dowel
(2 used in this step)
M4 x 25 mm Screw
(8 used in this step)
⑤