Whispbar K683W User manual

K683W
Fitting Kit
EN Fitting Instructions for Basic Carrier
x 4 x 4 x 8 x 2
x 2 x 4 x 4 x 4
x 4
Revision No: 3C 1

Fitting Kit K683W
MAX kgs (lbs)
W/P WHD
Mitsubishi
Outlander GX3, 5dr SUV 13-15 CN 75 kgs (165 lbs) 75 kgs (165 lbs)
Outlander GX4, 5dr SUV 13-15 CN 75 kgs (165 lbs) 75 kgs (165 lbs)
Outlander GX5, 5dr SUV 13-15 CN 75 kgs (165 lbs) 75 kgs (165 lbs)
Outlander MKIII, 5dr SUV 13-15 EU 75 kgs (165 lbs) 75 kgs (165 lbs)
Outlander, 5dr SUV 13-15 AU 75 kgs (165 lbs) 75 kgs (165 lbs)
Outlander, 5dr SUV 14-15 US 75 kgs (165 lbs) 75 kgs (165 lbs)
Outlander, 5dr SUV 15-+ AU 75 kgs (165 lbs) 75 kgs (165 lbs)
Outlander, 5dr SUV 15-+ CN 75 kgs (165 lbs) 75 kgs (165 lbs)
Outlander, 5dr SUV 15-+ EU 75 kgs (165 lbs) 75 kgs (165 lbs)
Outlander, 5dr SUV 15-+ NZ 75 kgs (165 lbs) 75 kgs (165 lbs)
Outlander, 5dr SUV 15-+ ZA 75 kgs (165 lbs) 75 kgs (165 lbs)
Outlander, 5dr SUV 16-+ US 75 kgs (165 lbs) 75 kgs (165 lbs)
Outlander, 5dr SUV Nov 12-15 NZ 75 kgs (165 lbs) 75 kgs (165 lbs)
Pajero Sport, 5dr SUV Dec 15-+ AU 75 kgs (165 lbs) 75 kgs (165 lbs)
Pajero Sport, 5dr SUV Oct 15-+ NZ 75 kgs (165 lbs) 75 kgs (165 lbs)
2

Fitting Kit K683W
X
A B C 1 2 3
Outlander GX3, 5dr SUV 13-15 (CN) - 750mm - 914mm 860mm -
- 29 1/2ths" - 36" 33 7/8ths" -
Outlander GX4, 5dr SUV 13-15 (CN) - 750mm - 914mm 860mm -
- 29 1/2ths" - 36" 33 7/8ths" -
Outlander GX5, 5dr SUV 13-15 (CN) - 750mm - 914mm 860mm -
- 29 1/2ths" - 36" 33 7/8ths" -
Outlander MKIII, 5dr SUV 13-15 (EU) - 750mm - 914mm 860mm -
- 29 1/2ths" - 36" 33 7/8ths" -
Outlander, 5dr SUV 13-15 (AU) - 750mm - 914mm 860mm -
- 29 1/2ths" - 36" 33 7/8ths" -
Outlander, 5dr SUV 14-15 (US) - 750mm - 914mm 860mm -
- 29 1/2ths" - 36" 33 7/8ths" -
Outlander, 5dr SUV 15-+ (AU) - 750mm - 903mm 853mm -
- 29 1/2ths" - 35 9/16ths" 33 9/16ths" -
Outlander, 5dr SUV 15-+ (CN) - 750mm - 903mm 853mm -
- 29 1/2ths" - 35 9/16ths" 33 9/16ths" -
Outlander, 5dr SUV 15-+ (EU) - 750mm - 903mm 853mm -
- 29 1/2ths" - 35 9/16ths" 33 9/16ths" -
Outlander, 5dr SUV 15-+ (NZ) - 750mm - 903mm 853mm -
- 29 1/2ths" - 35 9/16ths" 33 9/16ths" -
Outlander, 5dr SUV 15-+ (ZA) - 750mm - 903mm 853mm -
- 29 1/2ths" - 35 9/16ths" 33 9/16ths" -
Outlander, 5dr SUV 16-+ (US) - 750mm - 903mm 853mm -
- 29 1/2ths" - 35 9/16ths" 33 9/16ths" -
Outlander, 5dr SUV Nov 12-15 (NZ) - 750mm - 914mm 860mm -
- 29 1/2ths" - 36" 33 7/8ths" -
Pajero Sport, 5dr SUV Dec 15-+ (AU) 225mm 955mm - 795mm 765mm -
8 7/8ths" 37 5/8ths" - 31 5/16ths" 30 1/8ths" -
Pajero Sport, 5dr SUV Oct 15-+ (NZ) 225mm 955mm - 795mm 765mm -
8 7/8ths" 37 5/8ths" - 31 5/16ths" 30 1/8ths" -
3

Fitting Kit EN
K683W
First Time Installation
●Remove parts from inside the package and
check. Contact your dealer if any parts are
missing or damaged.
●This kit fits type A, B, C and D.
●These instructions show type A crossbar
fitted. They also apply to type B, C and D.
●Use keys to remove covers.
4

Fitting Kit EN
K683W
●Use hex screwdriver to reverse adjusting
screw 10 turns.
●Press adjusting screw and pull crossbar
legs out. Refer to the crossbar instructions
for crossbar adjustment method.
●Ensure each end of the crossbar is
adjusted equally.
●Clamps onto flush roof rail. Pins locate on
inside of rail.
●Set bars to length (revert to rear of these
instructions).
5

Fitting Kit EN
K683W
●Tighten adjusting screw to 5 Nm (3.7 ft lb)
hand tight.
●Remove plastic clamp block by gripping bar
leg with fingers and push firmly with
thumbs until clamp block drops out behind
leg.
●Remove both pins from each leg. Use
tapered end of spanner located inside left
hand cover to assist.
6

Fitting Kit EN
K683W
●Repeat for all legs.
●Detach foot from leg. Store loose parts in a
safe place.
●Assemble foot from kit into leg by pressing
it down.
●Ensure foot interlocks with leg.
●Select four feet assemblies and match the
left and right assemblies to the left and
right roof rack legs.
●Using short capscrew and washer, secure
assembly onto leg (use Hex Screwdriver
supplied with crossbar to assist)
●Do not over tighten.
●Repeat for all legs.
7

Fitting Kit EN
K683W
●Use two M5 x 12 mm self tapping screws to
secure the assembly onto the leg.
●Do not over tighten.
Fitment
●Ensure back edge of foot sits flush with the
back edge of vehicle roof rail.
●Place crossbars approximately above
these holes on roof rails.
●Locate two holes at each position along the
inside of the roof rails.
●Apply protective strip as shown.
Trim if required.
8

Fitting Kit EN
K683W
●Place one hand on the leg and apply
downward pressure.
●Slide clamp through opening in leg.
●Ensure the two pins of the clamp engages
correctly with the holes in the roof rail.
●Thread the coach bolt through the clamp
and the leg.
●Ensure the clamp engages correctly on
inside of roof rail.
●Tighten the plastic knob.
●Ensure the plastic knob is in the position
shown when fully tightened.
●Repeat for all four positions.
●Do not over tighten.
9

Fitting Kit EN
K683W
●Check crossbar is securely attached to the
vehicle.
●Use keys to fit and lock covers
CAUTION: Recheck all fasteners immediately after
a load is applied to the crossbars.
Regularly check screws are tight.
10