WIKA PSD-4 User manual

EN
DE
FR
ES
Operating instructions
Betriebsanleitung
Mode d'emploi
Manual de instrucciones
Druckschalter Typ PSA-31 für die sterile Verfahrenstechnik
Pressure switch model PSA-31
Pressure switch model PSA-31 for sanitary applications
Pressostat type PSA-31 pour applications stériles
Presostato modelo PSA-31 para procesos estériles
®
Replacement
model: PSD-4

2WIKA operating instructions pressure switch model PSA-31
EN
DE
14018458.03 11/2021 EN/DE/FR/ES
FR
ES
© 2010 WIKA Alexander Wiegand SE & Co. KG
All rights reserved. / Alle Rechte vorbehalten.
WIKA®is a registered trademark in various countries.
WIKA®ist eine geschützte Marke in verschiedenen Ländern.
Prior to starting any work, read the operating instructions!
Keep for later use!
Vor Beginn aller Arbeiten Betriebsanleitung lesen!
Zum späteren Gebrauch aufbewahren!
Lire le mode d'emploi avant de commencer toute opération !
A conserver pour une utilisation ultérieure !
¡Leer el manual de instrucciones antes de comenzar cualquier trabajo!
¡Guardar el manual para una eventual consulta posterior!
Betriebsanleitung Typ PSA-31 Seite 33 - 61
Operating instructions model PSA-31 Page 3 - 31
Mode d'emploi type PSA-31 Page 63 - 91
Manual de instrucciones modelo PSA-31 Página 93 - 121

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Contents
Declarations of conformity can be found online at www.wika.com.
Contents
1. General information 4
2. Safety 6
3. Specifications 9
4. Design and function 15
5. Transport, packaging and storage 15
6. Commissioning, operation 16
7. Maintenance and cleaning 28
8. Faults 29
9. Dismounting, return and disposal 30

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1. General information
■
The pressure switch described in the operating instructions has been designed and manufactured
using state-of-the-art technology. All components are subject to stringent quality and environmental
criteria during production. Our management systems are certied to ISO 9001 and ISO 14001.
■
These operating instructions contain important information on handling the instrument.Working
safely requires that all safety instructions and work instructions are observed.
■
Observe the relevant local accident prevention regulations and general safety regulations for the
instrument's range of use.
■
The operating instructions are part of the product and must be kept in the immediate vicinity of the
instrument and readily accessible to skilled personnel at any time.
■
Skilled personnel must have carefully read and understood the operating instructions, prior to
beginning any work.
■
The manufacturer's liability is void in the case of any damage caused by using the product contrary
to its intended use, non-compliance with these operating instructions, assignment of insuciently
qualied skilled personnel or unauthorised modications to the instrument.
■
The general terms and conditions contained in the sales documentation shall apply.
■
Subject to technical modications.
■
Further information:
- Internet address: www.wika.de / www.wika.com
- Relevant data sheet: PE 81.85
- Application consultant: Tel.: [phone]
Fax: [phone]
E-mail: [e-mail]
1. General information

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Explanation of symbols
WARNING!
... indicates a potentially dangerous situation which can result in serious injury or death if not
avoided.
CAUTION!
... indicates a potentially dangerous situation which can result in light injuries or damage to
the equipment or the environment if not avoided.
Information
… points out useful tips, recommendations and information for ecient and trouble-free
operation.
Abbreviations
U+Positive power terminal
U-Negative power terminal
S+Analogue output
SP1 Switch point 1
SP2 Switch point 2
C Communication with IO-Link
MBA Start of measuring range
MBE End of measuring range
1. General information

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2. Safety
WARNING!
Before installation, commissioning and operation, ensure that the appropriate pressure
switch has been selected in terms of measuring range, design and specic measuring
conditions.
Non-observance can result in serious injury and/or damage to the equipment.
WARNING!
■
Open the connections only after the system has been depressurised.
■
Observe the working conditions in accordance with Chapter 3 "Specications".
■
Always operate the pressure switch within the overpressure safety range!
Further important safety instructions can be found in the individual chapters of these
operating instructions.
2.1 Intended use
The pressure switch is used to convert pressure into an electrical signal indoors and outdoors.
The instrument has been designed and built solely for the intended use described here, and may only
be used accordingly.
The technical specications contained in these operating instructions must be observed. Improper
handling or operation of the instrument outside of its technical specications requires the instrument to
be taken out of service immediately and inspected by an authorised WIKA service engineer.
The manufacturer shall not be liable for claims of any type based on operation contrary to the intended
use.
2. Safety

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2.2 Personnel qualication
WARNING!
Risk of injury if qualication is insucient!
Improper handling can result in considerable injury and damage to equipment.
The activities described in these operating instructions may only be carried out by skilled
personnel who have the qualications described below.
Skilled personnel
Skilled personnel are understood to be personnel who, based on their technical training, knowledge
of measurement and control technology and on their experience and knowledge of country-specic
regulations, current standards and directives, are capable of carrying out the work described and
independently recognising potential hazards.
Special operating conditions require further appropriate knowledge, e.g. of aggressive media.
2.3 Special hazards
WARNING!
For hazardous media such as oxygen, acetylene, ammable or toxic gases or liquids,
and refrigeration plants, compressors, etc., in addition to all standard regulations, the
appropriate existing codes or regulations must also be followed.
WARNING!
Residual media in dismounted pressure switches can result in a risk to persons, the
environment and equipment.
Take sucient precautionary measures.
2. Safety

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2.4 Labelling / safety marks
Product label
If the serial number becomes illegible (e.g. due to mechanical damage or overpainting), traceability will
no longer be possible.
Explanation of symbols
3-A Sanitary Standards, Inc.
This instrument is 3-A marked based on a third party verication for conformance to the 3-A
standard 74-07.
Measuring range
Power supply
P# Product No.
S# Serial No. Analogue signal Switching output 1 Switching output 2
®
2. Safety

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3. Specications
3. Specications
3.1 Measuring ranges
Absolute pressure
bar 0 ... 1 0 ... 1.6 0 ... 2.5 0 ... 4 0 ... 6 0 ... 10 0 ... 16 0 ... 25
psi 0 ... 15 0 ... 25 0 ... 301) 0 ... 50 0 ... 100 0 ... 160 0 ... 200 0 ... 300
Vacuum and +/- measuring range
bar -1 ... 0 -1 ... +1.5 -1 ... +3 -1 ... +5 -1 ... +9 -1 ... +15 -1 ... +24
psi -14.5 ... 0 -14.5 ... +30 -14.5 ... +50 -14.5 ... +100 -14.5 ... +160 -14.5 ... +200 -14.5 ... +300
The given measuring ranges are also available in kg/cm2and MPa.
Overpressure limit
2 times
3.2 Display
14-segment LED, red, 4-digit, 9 mm character size
Display can be turned electronically through 180°
Update
100, 200, 500, 1,000 ms (adjustable)

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3. Specications
3.3 Output signal
Switching output 1 Switching output 2 Analogue signal
PNP - 4 ... 20 mA
PNP - DC 0 ... 10 V
PNP PNP 4 ... 20 mA
PNP PNP DC 0 ... 10 V
Alternatively also available with an NPN instead of a PNP switching output.
With the IO-Link option, switching output 1 is always PNP.
Zero oset adjustment
maximum 3 % of span
Analogue signal
Current output load: ≤ 0.5 kΩ
Voltage output load: > 10 kΩ
Settling time: 3 ms
Switching output
Switch point 1 and switch point 2 are individually adjustable.
Normally-open and normally-closed function: freely adjustable
Window and hysteresis function: freely adjustable
Switching voltage: Power supply - 1 V
Switching current: maximum 250 mA
maximum 100 mA with IO-Link option
Settling time: ≤ 10 ms

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3. Specications
3.4 Voltage supply
Power supply
DC 15 ... 35 V
Current consumption
maximum 100 mA
Total current consumption
maximum 600 mA including switching current
maximum 500 mA including switching current (with IO-Link option)
3.5 Accuracy
Analogue signal
≤ ±1.0 % of span
Including non-linearity, hysteresis, zero-point and full scale deviations (corresponds to measured error per IEC 61298-2). Calibrated in
vertical mounting position with process connection facing downwards.
Non-linearity
≤ ±0.5 % of span BFSL (per IEC 61298-2)
Adjustment accuracy of the switch points
≤ ±0.5 % of span
Display
≤ ±1.0 % of span ±1 digit
Long-term drift
≤ ±0.2 % of span (per IEC 61298-2)

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3. Specications
Temperature coecients depending on the process connection
Clamp DIN 32676, DN 32
Typical temperature coecient of zero point
0 ... 20 °C
20 ... 80 °C
0.75 % of span / 10 K
0.45 % of span / 10 K
Typical temperature coecient of span
0 ... 80 °C 0.1 % of span / 10 K
All other process connections
Typical temperature coecient of zero point
0 ... 20 °C
20 ... 80 °C
0.7 % of span / 10 K
0.2 % of span / 10 K
Typical temperature coecient of span
0 ... 80 °C 0.1 % of span / 10 K
3.6 Reference conditions
Temperature: 15 ... 25 °C
Atmospheric pressure: 950 ... 1,050 mbar
Humidity: 45 ... 75 % relative
Nominal position: Process connection lower mount
Power supply: DC 24 V
Load: see "Output signal"
3.7 Operating conditions
Temperatures and humidity
Ambient temperature: -20 ... +80 °C
Storage temperature: -20 ... +80 °C
Rated temperature range: 0 ... 80 °C
Permissible humidity: 45 ... 75 % relative

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3. Specications
Ingress protection
IP65 and IP67
The stated ingress protection (per IEC 60529) only applies when plugged in using mating connectors that have the appropriate ingress
protection.
Medium temperature depending on the process connection
■
G1 hygienic
-20 ... +125 °C (+150 °C possible for up to 60 minutes)
■
All other process connections
-20 ... +100 °C (+135 °C possible for up to 60 minutes)
Vibration resistance
10 g (IEC 60068-2-27, vibration under resonance)
Shock resistance
50 g (per IEC 60068-2-6, mechanical shock)
3.8 Electrical connections
Connections
■
Circular connector M12 x 1, 4-pin
■
Circular connector M12 x 1, 5-pin 1)
1) Only for version with two switching outputs and analogue signal
Electrical safety
Overvoltage protection: DC 40 V
Short-circuit resistance: S+/ SP1 / SP2 vs. U-
Reverse polarity protection: U+vs. U-
Insulation voltage: DC 500 V

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3.9 Materials
Wetted parts
Process connection: Stainless steel 1.4435 / 316L
Non-wetted parts
Case: Stainless steel 304
Keyboard: TPE-E
Display window: PC
Display head: PC+ABS-Blend
Pressure transmission medium
KN92 Neobee® M-20, FDA conform
3.10 Approvals, directives and certicates
Certicates
3-A (74-07)
This instrument is 3-A marked based on a third party verication for conformance to the 3-A standard
74-07.
CE conformity
EMC directive, EN 61326 emission (group 1, class B) and interference immunity (industrial application).
RoHS conformity
Yes
For further specications see WIKA data sheet PE 81.85 and the order documentation.
3. Specications

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4. Design and function
4.1 Description
By means of a sensor element and by supplying power, the prevailing pressure is converted into a
switching signal or an amplied standardised electrical signal via the deformation of a diaphragm. This
electrical signal varies in proportion to the pressure and can be evaluated accordingly.
4.2 Scope of delivery
Cross-check the scope of delivery with the delivery note.
The version with G1 hygienic process connection includes pre-assembled sealings and a protection cap.
5. Transport, packaging and storage
For the protection of the diaphragm, the pressure switch is delivered with a special protection
cap.
■
In order to avoid damage at the diaphragm and/or the process connection thread,
remove the protection cap by hand only just before installation.
■
Keep the protection cap for subsequent storage or transport.
■
Fit the protection cap before dismounting and transporting the instrument.
5.1 Transport
Check the instrument for any damage that may have been caused by transport. Additionally check the
diaphragm for any optical damage.
Obvious damage must be reported immediately.
5.2 Packaging
Do not remove packaging until just before mounting.
Keep the packaging as it will provide optimum protection during transport (e.g. change in installation site,
sending for repair).
4. Design and function / 5. Transport, packaging and storage

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5.3 Storage
Permissible conditions at the place of storage:
■
Storage temperature: -20 ... +80 °C
■
Humidity: 45 ... 75 % relative humidity (no condensation)
In order to protect the diaphragm, mount the protection cap before storing the instrument.
WARNING!
Before storing the instrument (following operation), remove any residual media. This is of
particular importance if the medium is hazardous to health, e.g. caustic, toxic, carcinogenic,
radioactive, etc.
6. Commissioning, operation
CAUTION!
Only use the pressure switch if it is in perfect condition with respect to safety.
Check the following points before commissioning:
■
Check the diaphragm for any visible damage, since this is a safety-relevant component.
■
Leaking uid is indicative of damage.
6.1 Making the mechanical connection
■
Remove the protection cap not until shortly before mounting. During installation, ensure that the
diaphragm is not damaged.
■
The sealing faces at the instrument always have to be clean.
■
Only ever screw in, or unscrew, the instrument via the spanner ats. Never use the case as a working
surface.
■
The correct torque depends on the dimensions of the pressure connection and the gasket used
(form/material).
■
When screwing in, do not cross the threads.
■
Never loosen sealed lling screws on the measuring instrument.
■
For installation, in accordance with the tting and ange standards the appropriate fastenings, such
as screws, nuts or clamp rings, must be used.
5. Transport, packaging and storage / 6. Commissioning, ...

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6. Commissioning, operation
■
For ange mounting, only use sealings with a suciently large inner diameter and centre them;
contact with the diaphragm leads to measuring errors.
■
When using soft or PTFE sealings, observe the instructions of the sealing manufacturer, particularly
with regard to tightening torque and load cycles.
■
When using a welding socket, position this so that the hole for leakage detection points downwards.
Weld the welding socket ush with the inner wall of the vessel and grind down. The surface rough-
ness of the ground surfaces should be better than Ra ≤ 0.8 µm.
6.2 Making the electrical connection
■
The instrument must be earthed via the process connection!
■
For cable outlets, make sure that no moisture enters at the cable end.
Connection diagrams
6.3 Zero point adjustment
Check the indicated zero point on the display during commissioning.
Should an oset be displayed as a result of installation, this can be reset in programming mode with the
0SET parameter (see chapter 6.7 "Menu").
If a shut-o valve is available, open it slowly after installation in order to avoid pressure
surges.
Circular connector M12 x 1, 4-pin
Assignment
U+U-S+SP1 SP2
13242
Circular connector M12 x 1, 5-pin
Assignment
U+U-S+SP1 SP2
13542

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6. Commissioning, operation
6.4 Operating modes
■
System start
Display is fully activated for 2 seconds.
When the pressure switch is powered up within the range of the hysteresis, the output switch is set to
"not active" by default.
■
Display mode
Normal operation, display pressure value
■
Programming mode
Setting the parameters
6.5 Keys and functions
The pressure switch has two operating modes, the display mode and the programming mode. The
selected operating mode determines the respective function of the key.
Jumping into the programming mode
Keep the "MENU" key pressed for approx. 5 seconds. If the password is set
to ≠ 0000, a password will be requested. If authentication is successful, then it
enters the programming mode, otherwise it reverts to display mode.
Returning to the display mode
Simultaneous pressing of both keys.
■
Carry out zero point adjustment for relative and vacuum pressure measuring ranges in a
depressurised state.
■
Carry out zero point adjustment of absolute pressure ranges from 0 bar absolute
(vacuum). Since appropriate references are required for this, we recommend that this is
only carried out by the manufacturer.

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6. Commissioning, operation
4-digit LED display
■
Display pressure value
■
Display menu item
■
Display parameter
Status switching output 1
Status switching output 2 (optional)
Display mode
▶Short press
Display of the unit
▶Long press
Display of the set parameters see chapter 6.4
"Parameters"
Programming mode
▶Short press
Menu up
Parameter value up (step-wise)
▶Long press
Menu up
Parameter value up (fast)
Display mode
▶Short press
Display of the unit
▶Long press
Jumping into the programming mode
Programming mode
▶Short press
Menu up
Parameter value up (step-wise)
▶Long press
Menu up
Parameter value up (fast)
Display mode
▶Short press
Display of the unit
Programming mode
▶Short press
Select menu item
Conrmation of the input

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6. Commissioning, operation
6.6 Parameters
Parameter Description
SP1/SP2 Hysteresis function: Switch point switching output (1 or 2)
FH1/FH2 Window function: Window high switching output (1 or 2)
RP1/RP2 Hysteresis function: Reset point switching output (1 or 2)
FL1/FL2 Window function: Window low switch output (1 or 2)
EF Extended programming functions
RES Return the set parameter to the factory settings
DS1/DS2 Switch delay time, which must occur without interruption before any electrical signal change occurs (SP1 or SP2)
DR1/DR2 Switch delay time, which must occur without interruption before any electrical signal change occurs (RP1 or RP2)
OU1 Switching function switching output (1 or 2)
OU2 HNO = hysteresis function, normally open
HNC = hysteresis function, normally closed
FNO = window function, normally open
FNC = window function, normally closed
UNIT Changing units
(If the measuring range is outside the indication range, a unit switching is not possible and the UNIT parameter is
not indicated)
0SET Oset adjustment (3 % of span)
DISM Display value in display mode
ACT = actual pressure value; LOW, HIGH = minimum, maximum temperature value OFF = display o;
SP1/FH1 = function switch point 1, RP1/FL1 = function reset point 1,
SP2/FH2 = function switch point 2, RP2/FL2 = function reset point 2
DISU Display update 1, 2, 5, 10 updates/second
DISR Rotate display indicator by 180°
RHL Clear the Min- and Max-value memories
PAS Password input, 0000 = no password
Password input digit by digit
TAG Input of a 16-gure alphanumeric measuring point number