Wilbur Curtis Company ThermoPro Twin User manual

1
Service Manual – ThermoPro Twin & Single Brewers
FOR THE LATEST SPECIFICATIONS AND INFORMATION GO TO WWW.WILBURCURTIS.COM
Important Safeguards
This appliance is designed for commercial use. Any servicing other than cleaning and preventive maintenance should be
performed by an authorized Wilbur Curtis service technician.
 •DONOTimmersetheunitinwateroranyotherliquid
 •Toreducetheriskofreorelectricshock,DONOTopenservicepanels.Nouserserviceablepartsinside.
 •Keephandsandotheritemsawayfromhotsurfacesofunitduringoperation.
 •Nevercleanwithscouringpowders,bleachorharshchemicals.
Symbols
WARNINGS – To help avoid personal injury
Important Notes/Cautions – from the factory
Sanitation Requirements
This Curtis Generation 3 Unit is Factory Pre-Set and Ready to Go… Right from the Carton.
FollowingaretheFactorySettingsforyourG3CoffeeBrewingSystems:
•BrewTemperature=200°F   •WaterBypass=OnforLARGE&MEDIUMBrewOnly
 •BrewVolume=SettoVesselRequirement. •SleepMode=Off
SystemRequirements:
 •WaterSource20–90PSI(MinimumFlowRateof1GPM)
 •Electrical:Seeattachedschematicforstandardmodelorvisitwww.wilburcurtis.comforyourmodel.
WILBURCURTISCOMPANY
Montebello,CA90640
Models Included
TP2T – ThermoPro Twin
TP2S – ThermoPro Single
CAUTION:DONOT
connectthisbrewertohot
water.Theinletvalveis
notratedforhotwater.
CAUTION:Pleaseuse
this setup procedure
before attempting to use
thisbrewer.Failuretofollowthe
instructions can result in injury or the
voidingofthewarranty.
ISO9001REGISTERED
WARNINGHOTLIQUID,
Scalding may occur.
Avoid splashing.
IMPORTANT:Equipment
to be installed to comply
withapplicablefederal,
state,orlocalplumbing/electrical
codes having jurisdiction.
NSFInternationalrequiresthefollowingwaterconnection:
1. Aquickdisconnectoradditionalcoiledtubing(atleast2xthedepthoftheunit)sothatthemachinecan
be moved for cleaning underneath the unit.
2. Thisequipmentistobeinstalledwithadequatebackowprotectiontocomplywithapplicablefederal,
state and local codes.
3. Waterpipeconnectionsandxturesdirectlyconnectedtoapotablewatersupplyshallbesized,
installedandmaintainedinaccordancewithfederal,state,andlocalcodes.
Setup Steps
Theunitshouldbelocatedonasolidcountertopandleveled(lefttorightandfronttoback).Connectawaterlinefrom
thewaterltertothebrewer.
NOTE:Awaterltrationsystemmustbeinstalledtomaintainatrouble-freeoperation.(Inareaswithextremelyhardwater,
wesuggestthatasedimentaryandtaste&odorlterbeinstalled.)Thiswillprolongthelifeofyourbrewingsystemand
enhancecoffeequality.
Wilbur Curtis Company, inC.
1. A3/8”Flarex3/8”Malepipeelbowissuppliedwiththebrewerforwaterlineconnection.Usetubingsizedsufcientlyto
provideaminimumof1.0GPM.
2. Connecttheunittoanappropriateelectricalpowercircuit.
3. Turnonthetoggle(STANDBY/ON)switchbehindtheunit.Theheatingtankwillstarttoll.Whenthewaterlevelinthe
tankrisestothecorrectvolume,theheatingelementswillenergizeautomatically.
4. Theheatingtankwillrequire20to30minutestoreachoperatingtemperature(200°F),indicatedwhenREADYTO
BREWisdisplayedontheLCDscreen.
5. Priortobrewing,dispense12ouncesofhotwaterthroughthehotwaterfaucet.
6. Brewacycleofatleast12ounces,topurgethewaterlinesofanyairthatmaybetrappedafterlling.
7. Priortobrewing,dispense12ouncesofhotwaterthroughthehotwaterfaucet.
8. Brewacycleofatleast12ounces,topurgethewaterlinesofanyairthatmaybetrappedafterlling.
9. TheThermoProbrewerisnowreadyforoperation.

Your Curtis ADS System is Factory Pre‑Set for Optimum Performance.
Afterconnectiontowaterandpower;thereartoggleswitchmustbeon.Youwillhearabeepsound,indicatingpowerisavailabletothecontroller.
Thecontroldisplays  .PressON/OFFbuttonandthescreenwilldisplay  .Afterthreeseconds, isdisplayed.
Waterwillllthetank(approximately2-3minutesdependingonwaterowrate).Whentheproperlevelisreached willappearonthescreen.
Ittakesapproximately20minutestoreachsetpointtemperatureof200°F.
Controlwilldisplay  whentemperaturereachesthesetpoint(200°F);unitisatbrewingtemperature.
THERMOPRO
WILBUR CURTIS
WILBUR CURTIS WILBUR CURTIS
FILLING . . .
WILBUR CURTIS
HEATING . . .
WILBUR CURTIS
READY TO BREW
2
BREWING INSTRUCTIONS
1.BrewershouldbeON(Conrmatreartoggleswitch,thenpresstheON/OFFbutton).ScreenshouldreadReady-to-Brew.Ifconnectedtoan
InterLockgrinder.Grindershouldbeon.
2.PlaceanemptyThermoProservercenteredbeneaththebrewcone.
6. Selectandpressdesired
brewbutton.Brewingwill
begin immediately.
5. Transferlledbrewcone
tothebrewrails.
3. Placeacleanlterinto
thebrewcone.
4. Fillbrewconewiththe
proper amount of ground
coffee.IfInterlocked,
llthebrewconeatthe
grinder.
WARNINGTOAVOIDSCALDING,Donotremovebrewconewhilebrewlightisashing.

Allprogrammingselectionsareperformedwiththethreecenterbuttons.
Thesymbolsbelowthebuttonsare:
ScrollLEFT
SELECTIONorENTERtosavenewparameter
  ScrollRIGHT
IMPORTANTNOTE:
ThermoPro Programming Guide
3

E
27 A
25
26
1
2
34
3
4
5
6
7
8
13
14
15
16
9
10
11
12
17
18
19
20
21 22
23
24
28
2930
31
B
33
4
PARTS DIAGRAM
THERMOPRO
TWINBREWER
TP2T

1
2
3
4
5
5A
5B
6
7
8
9
10
11
12
12A
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
WC-5459
GEM-6
WC-37121*
WC-844-101*
WC-39442
WC-39415
WC-39414
WC-3417
WC-29050
WC-58037-101
WC-847*
WC-2402P
WC-37122*
WC-442
WC-441
WC-1825
WC-8559
WC-8591*
WC-3528
WC-62030
WC-37008
WC-5502-01*
WC-4382
WC-5310*
WC-934-04*
WC-522*
WC-43055
WC-5231*
WC-1438-101*
WC-3765L*
WC-1501
WC-102*
WC-5350*
WC-37176*
WC-13335
WC-37132*
WC-2977-101K*
COVER,TOPWRAP
FILTER,500/PKG(USEWITHWC-3417)
KIT,DUMPVALVEBREWLEFT
VALVE,BY-PASSW/RESISTOR
LABEL,UCMOVERLAYTP2TTWIN3-BATCHCURTIS
LABEL,UCMOVERLAYTWIN2-BATCHCURTIS
LABEL,UCMOVERLAYTWIN1-BATCHCURTIS
BREWCONE,ASSYW/SPLASHPOCKETBROWNCOF
SPRAYHEAD,ADVANCEDFLOW
COVER,CENTERWRAPTP90º
VALVE,WATERINLET2GPM120V10W
ELBOW,3/8”FLx3/8”NPTPLATED
KIT,DUMPVALVEBREWRIGHT
SOLENOID,LOCKBREWCONERIGHT/LEFT120V
SOLENOID,LOCKBREWCONELEFT(OLDERUNITS)
FAUCET,ASSEMBLYHOTWATERTP2S
RELAY,SOLIDSTATEW/INTEGRATEDHTSNK
CAPACITOR
LEG,4”ADJUSTABLE3/8-16THRDITALIANSTYLE
TANK,COMPLETETP2TULTEMFITTINGS
KIT,TANKLIDROUND
KIT,PROBE,ASSYWATERLEVEL
GUARD,SHOCKHEATINGELEMENTS
TUBE,5/16”I.D.X1/8”SILICONE
ELEMENT,HEATING2.5KW220VW/JAMNUTS
THERMOSTAT,RESET
GUARD,SHOCKRESETTHERMOSTAT
COMPOUND,SILICONE
SENSOR,HEATINGTANK
KIT,VALVEREPAIRUSEONWC-825&WC-826
FUSEHOLDER
SWITCH,TOGGLE125/250VACRESISTIVE
TUBE,½IDx1/8WSILICONE
KIT,UCM&LABELINSTRUCTIONSTHERMOPRO
HARNESSASSY,COMPLETETP2T10(NOTSHOWN)
KIT,DUMPVALVEWC-820WC-821,WC-844
KIT,SPRAYHEADFITTINGPLASTIC
ITEM № PART № DESCRIPTION
*RECOMMENDEDPARTSTOSTOCK.
ILLUSTRATED
PARTS LIST
THERMOPRO
TWINBREWER
TP2T
5

6
PARTS DIAGRAM
THERMOPRO
SINGLEBREWER
TP2S
26
3
12
2
6
28

1
2
3
4
5
5A
5B
6
7
8
9
10
11
12
13
14
14A
15
16
17
18
18A
19
20
21
22
22A
23
24
24A
25
26
27
28
29
30
31
32
WC-61509
GEM-6
WC-3765L*
WC-844-101*
WC-39444
WC-39417
WC-39416
WC-3417
WC-29050*
WC-58037-101
WC-847*
WC-1501
WC-37122*
WC-37132*
WC-1825
WC-8559*
WC-8556-101
WC-8591*
WC-3528
WC-5350*
WC-5853-102
WC-5851
WC-5502-01*
WC-4382
WC-5310*
WC-904-04
WC-906-04*
WC-522*
WC-62031
WC-62032
WC-103*
WC-5231*
WC-1438-101*
WC-723*
WC-43055
WC-43062*
WC-13286
WC-2977-101K*
COVER,TOPWRAP
FILTERS,500/PKG(USEWITHWC-3417)
KIT,INLETVALVEREPAIRUSEONWC-826L/WC-847
VALVE,ADJBY-PASS
LABEL,UCMOVERLAYTP2S3-BATCHCURTIS
LABEL,UCMOVERLAYTP2S1-BATCHCURTIS
LABEL,UCMOVERLAYTP2S2-BATCHCURTIS
BREWCONE,ASSYW/SPLASHPOCKETBROWNCOF
SPRAYHEADASSY,ADVANCEDFLOW
COVER,CENTERWRAP
VALVE,WATERINLET2GPM120V10W
FUSEHOLDERW/5AFUSE
KIT,DUMPVALVEBREWRIGHT
KIT,DUMPVALVEWC-820WC-821,WC-844
FAUCETASSY,HOTWATERTP2S/2T
RELAY,SOLIDSTATE40AW/HEATSINK
HEATSINK,ASSYW/OPTICALBD(OLDERUNITS)
CAPACITOR,X2
LEG,4”ADJUSTABLE3/8-16THREADITALIANSTYLE
TUBE,½IDx1/8WSILICONE
COVER,TOPHEATINGTANKGENUSE
COVER,TANKW/NOTCHES
KIT,PROBE,ASSYWATERLEVEL
GUARD,SHOCKHEATINGELEMENTS
TUBE,5/16”I.D.X1/8”SILICONE(NOTSHOWN)
ELEMENT,HEATING1.6KW120VW/JAMNUTS
ELEMENT,HEATING2KW220VW/JAMNUTS
THERMOSTAT,RESET
TANK,COMPLETETP2SDVULTEMFITTINGS
TANK,COMPLETETP2SULTEMFITTINGS
SWITCH,TOGGLENON-LITDPST25A125/250VACRST
COMPOUND,SILICONE
SENSOR,HEATINGTANK
CONTROLMODULE,120VTP2S/TP2T
GUARD,SHOCKRESETTHERMOSTAT
GASKET,TANKLID
HARNESSASSY,COMPLETETP2S
KIT,SPRAYHEADFITTINGULTEM
*RECOMMENDEDPARTSTOSTOCK.
ILLUSTRATED
PARTS LIST
THERMOPRO
SINGLEBREWER
TP2S
7
ITEM № PART № DESCRIPTION

8

9

Cleaning the ThermoPro
Regularcleaningandpreventivemaintenanceisessentialinkeepingyourcoffeebrewerlookingandworkinglikenew.Tocleanthecoffee
brewerandcomponents,prepareamildsolutionofdetergentandwarmwater.
CAUTION – Donotusecleansers,bleachliquids,powdersoranyothersubstancecontainingchlorine.Theseproductspromotecorrosionand
willpitthestainlesssteel.USEOFTHESEPRODUCTSWILLVOIDTHEWARRANTY.
DAILY CLEANING
1. Wipeexteriorsurfaceswithadampcloth,removingspillsanddebris.
2. Slidethebrewconeoutandcleanit.Wipethesprayheadareawithaclothsoakedinamilddetergentsolution.
3. Rinseanddrythebrewconeandsprayheadarea.
4. Draindriptraysofcoffee.
5. Drythetray.
WEEKLY CLEANING
1. Turnoffunitatthepowerswitch,behindtheunit.Allowthebrewertocool.
2. Cleanthesprayheadanddomeplatearea.
 a. Removethesprayhead,unscrewingcounterclockwisefromthedomeplate.
b. Thoroughly clean and rinse the dome plate area.
 c. Cleanthebrewconerailswithabrushsoakedwithamilddetergentsolution.Rinsetheareawithaclothsoakedwithcleanwater,
removing any residual detergent.
 d. Drythearea.
c. Attach the sprayhead.
Cleaning the Thermoserver
1. Draincoffeefromtheserver.
2. Fillthelinerwithamilddetergentsolutionandletitstandfor10to15minutes.
3. Afterabout15minutestakeaspongebrushandscruboutthestainlesssteelliner.
4. Whenclean,drainoutthesoapysolutionfromtheserver.
5. Filltheserverwithcleanwatertorinsedetergentfrominsidetheunit.Repeatthisrinsinguntilthewaterrunsclear.
CLEANING OF THERMOSERVER FAUCET
1. Removethefaucethandleassembly.Takeholdofthebonnetandturncounterclockwisetounscrewitfromthefaucet.
2.Cleanthehandleassemblywithamilddetergentsolution.Whenclean,rinsethehandlewithwater.Inspectforcracks
or tears in the seat cup. Replace if damaged.
3. Clean the coffee level gauge glass.
a. Remove the sight glass cover by pulling up and off from the front of the server.
 b. Usingthenarrowbrushprovidedforthispurpose,brushouttheinsideoftheglasswithadetergentsolution.
Rinse the sight glass tube of all detergent residue.
 c. Payspecialattentiontothesmallgaugeglassliquidlevelholeonthebodyofthefaucet.Youcanbrushthis
 outwithasmallpipecleaner.
 d. Replacethesightglass.Makesurethetopandbottomsiliconesealsareseated.
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11/11/[email protected].ecn15461.revM
3/6/[email protected].ecn14810.revL
10/10/[email protected].ecn14475.ear1067
WILBUR CURTIS CO., INC.
6913 Acco St., Montebello, CA 90640-5403 USA
Phone: [phone] Fax: [phone]
Technical Support Phone: [phone] (M-F 5:30A - 4:00P PST) E-mail: [email protected]
Web Site: www.wilburcurtis.com
Printed in U.S.A. 11/2013 F-3263-S Rev M
12
ProductWarrantyInformation
TheWilburCurtisCompanycertiesthatitsproductsarefreefromdefectsinmaterialandworkmanshipundernormaluse.Thefollowinglimited
warrantiesandconditionsapply:
3 Years,PartsandLabor,fromOriginalDateofPurchaseondigitalcontrolboards.
2 Years,Parts,fromOriginalDateofPurchaseonallotherelectricalcomponents,ttingsandtubing.
1 Year,Labor,fromOriginalDateofPurchaseonallelectricalcomponents,ttingsandtubing.
Additionally,theWilburCurtisCompanywarrantsitsGrindingBurrsforForty(40)monthsfromdateofpurchaseor40,000poundsofcoffee,
whichevercomesrst.StainlessSteelcomponentsarewarrantedfortwo(2)yearsfromdateofpurchaseagainstleakingorpittingandreplace-
mentpartsarewarrantedforninety(90)daysfromdateofpurchaseorfortheremainderofthelimitedwarrantyperiodoftheequipmentinwhich
the component is installed.
Allin-warrantyservicecallsmusthavepriorauthorization.ForAuthorization,calltheTechnicalSupportDepartmentat1-800-995-0417.Effective
dateofthispolicyisApril1,2003.
Additional conditions may apply. Go to www.wilburcurtis.comtoviewthefullproductwarrantyinformation.
CONDITIONS & EXCEPTIONS
Thewarrantycoversoriginalequipmentattimeofpurchaseonly.TheWilburCurtisCompany,Inc.,assumesnoresponsibilityforsubstitutereplace-
mentpartsinstalledonCurtisequipmentthathavenotbeenpurchasedfromthe
WilburCurtisCompany,Inc.TheWilburCurtisCompanywillnotacceptanyresponsibilityifthefollowingconditionsarenotmet.Thewarranty
doesnotcoverandisvoidunderthefollowingcircumstances:
1) Improper operation of equipment: The equipment must be used for its designed and intended purpose and function.
2) Improper installation of equipment: This equipment must be installed by a professional technician and must comply with all local electrical,
mechanical and plumbing codes.
3) Improper voltage: Equipment must be installed at the voltage stated on the serial plate supplied with this equipment.
4) Improper water supply: This includes, but is not limited to, excessive or low water pressure, and inadequate or uctuating water ow rate.
5) Adjustments and cleaning: The resetting of safety thermostats and circuit breakers, programming and temperature adjustments are the
responsibility of the equipment owner. The owner is responsible for proper cleaning and regular maintenance of this equipment.
6) Damaged in transit: Equipment damaged in transit is the responsibility of the freight company and a claim should be made with the carrier.
7) Abuse or neglect (including failure to periodically clean or remove lime accumulations): Manufacturer is not responsible for variation
in equipment operation due to excessive lime or local water conditions. The equipment must be maintained according to the manufacturer’s
recommendations.
8) Replacement of items subject to normal use and wear: This shall include, but is not limited to, light bulbs, shear disks, “0” rings, gaskets,
silicone tube, canister assemblies, whipper chambers and plates, mixing bowls, agitation assemblies and whipper propellers.
9) Repairs and/or Replacements are subject to our decision that the workmanship or parts were faulty and the defects showed up under normal
use. All labor shall be performed during regular working hours. Overtime charges are the responsibility of the owner. Charges incurred by
delays, waiting time, or operating restrictions that hinder the service technician’s ability to perform service is the responsibility of the owner
of the equipment. This includes institutional and correctional facilities. The Wilbur Curtis Company will allow up to 100 miles, round trip, per
in-warranty service call.
RETURN MERCHANDISE AUTHORIZATION: All claims under this warranty must be submitted to the Wilbur Curtis Company Technical
Support Department prior to performing any repair work or return of this equipment to the factory. All returned equipment must be repackaged
properly in the original carton. No units will be accepted if they are damaged in transit due to improper packaging. NO UNITS OR PARTS WILL
BE ACCEPTED WITHOUT A RETURN MERCHANDISE AUTHORIZATION (RMA). RMA NUMBER MUST BE MARKED ON THE CARTON
OR SHIPPING LABEL. Allin-warrantyservicecallsmustbeperformedbyanauthorizedserviceagent.CalltheWilburCurtisTechnicalSup-
portDepartmenttondanagentnearyou.