WINDSY Wallbox Home 11 kW User manual

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operation manual
Windsy Wallbox Home 11 kW
EV-I-1000025-01 Valid from: 03-28.03.2022
Table of Contents
Page 2 of 31
Product Information ................................................. ............................................10
Assembly Instructions ................................................. .................................................. .15
1.
3.4. Main risks and hazards when carrying out the work ........................................ 7
3.2. Personal protective equipment ..................................................... ....................... 5
4.5. Charging connector ................................................ .................................................. .....12
6.1. Controls ..................................................... .................................................. ..22
8.2. Dispose of old devices................................................ ................................................30
Safety instructions ................................................. ................................................ 5
4.3. Charge mode ................................................ .................................................. .........11
6.
Disposal ................................................. .................................................. ...........30
List of abbreviations................................................. ....................................... 4
4.2. Norms and standards ..................................................... .......................................11
5.
7.2. Maintenance and cleaning............................................... .......................................29
3.
4.
4.7. Technical specifications................................................ ....................................13
5.1. Installation preparations ................................................ ........................................15
6.3. Loading process ................................................ .................................................. .......26
Troubleshooting and maintenance ..................................................... ................................28
3.3. Safety Signs ..................................................... ................................................. 6
4.6. Functional overview ..................................................... ................................................12
6.2. Initial start-up ..................................................... ................................................25
8th.
9.
3.1. Personnel qualification requirements ..................................................... .............. 5
4.4. Charging connector ................................................ .................................................. ....11
Operation manual ................................................. .......................................22
8.1. Dispose of packaging ................................................ .......................................30
4.1. General........................................................ .................................................. .........10
5.2. Wall mounting................................................ .................................................. .....17
Change history and related documents................................................. ....... 3
7.
7.1. Error diagnosis ..................................................... .................................................. ...28
Declaration of Conformity ..................................................... .......................................31
2.
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Windsy Wallbox Home 11 kW
operation manual
reference /
1/ document name
EV-R-1000132
Declaration of Conformity
document number
specification
revision
0
EV-T-1000124 0
Please read the related documents
/2/
Valid from: 03-28.03.2022
EV-I-1000025-01 Page 3 of 31
1. History of changes and related documents
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Windsy Wallbox Home 11 kW
operation manual
Hz
Light Emitting Diode
Abbreviation Description
V
kW
volt
Personal protective equipment
PPE
Electric vehicle supply equipment [IEC61851-1]
kilowatt
IP protection class
IP
Electric vehicle (EV) this can be EV (battery EV) or PHEV (plug-in hybrid EV).
RFID
Open Charge Point Protocol
OCPP
MCCB
EV
LCD Liquid crystal display
Radio Frequency Identification
Residual Current Circuit Breaker
Molded Case Circuit Breaker
A
hertz
Human-Machine Interface
HMI
RCCB
EVSE
amp
grounding
PE
LEDs
Central management system
International Electrotechnical Commission
Circuit breaker (miniature circuit breaker)
CMS
MCB
IEC
EV-I-1000025-01 Page 4 of 31 Valid from: 03-28.03.2022
2. List of abbreviations
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operation manual
3.2. Personal Protection Orientation
3.1. Personnel qualification requirements
Windsy Wallbox Home 11 kW
• The charger must not be used in the vicinity of volatile gases or flammable objects.
Persons who carry out the installation and troubleshooting of charging devices must be able to recognize the dangers
associated with the work and to take appropriate countermeasures. This also includes the associated obligation to
comply with and follow the usual norms and standards.
Only qualified professionals are allowed to install and troubleshoot chargers. Persons installing chargers must know,
observe and be trained in electrical engineering principles and regulations in order to ensure personal safety and the
safety of the device. A charging station may only be installed by a qualified electrician who is registered in the installer
directory of the local distribution network operator.
immediate exclusion of warranty.
Pulling on the cable can loosen and damage the contact in the plug.
The following personal protective equipment must be used for the work steps in accordance with the
IMPORTANT: Please read this manual carefully before installing and operating
• The charger housing must not be opened. If a technical error occurs, the manufacturer must be contacted
immediately or qualified personnel involved.
• Only pull the charging label out of the connection by the plug and not by the cable. A
• Check the grounding of the device before putting it into operation.
CAUTION: Protect from moisture, rain and direct sunlight.
Instructions to be worn in Chapter 5:
.
ATTENTION: Only use the Wallbox in protected outdoor areas or indoors.
Safety shoes class S3
• Unauthorized modifications or changes to the charger will result in
This document is not a substitute for full or sufficient personnel qualifications.
• A visual inspection for damage should always be carried out before charging. In particular, the contact area of
the charging plug should be checked for dirt and moisture, the charging cable for cuts or abrasions on the
insulation, and the cable outlet of the charger for secure seating.
EV-I-1000025-01 Page 5 of 31 Valid from: 03-28.03.2022
3. Safety Instructions
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3.3. safety signs
Windsy Wallbox Home 11 kW
operation manual
Make sure that all EMC regulations applicable at the installation site are observed.
This equipment should be reliably grounded before use.
Do not bring into contact with combustible gases.
Severe personal injury or property damage can occur.
Personal injury or damage to property may occur.
Personal injury or damage to property can occur.
For authorized personnel only
Installation, wiring and maintenance should be performed by professionally qualified personnel.
Attention: Warning of a danger point or a dangerous situation.
3.3.2. prohibition signs
safety goggles
User manual and partly used on the Windsy Wallbox 11 kW charging station:
May affect the reliable operation of electrical equipment.
No access for people with cardiac pacemakers or implanted
The following warning signs, mandatory signs and information signs are used in the
Attention: warning of electromagnetic field.
Cardioverter Defibrillators (ICD)
Caution: Warning of electrical hazards.
Caution: Warning of burns.
3.3.1. warning signs
EV-I-1000025-01 Page 6 of 31 Valid from: 03-28.03.2022
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operation manual
3.4. Main risks and hazards when carrying out the work
Windsy Wallbox Home 11 kW
2. Make sure that no clothing or other parts can get into the rotating drill bit
6. The EV charging station should be in a place without dust and
For authorized personnel only.
5. Cover or fence off nearby live parts
Windsy GmbH assumes no liability for the correctness of such measures and any
consequential damage.
5. Do not leave flammable or explosive substances near the EV charging station.
Otherwise a dangerous explosion may occur.
Pipes are laid 4. Visual
inspection of the drilling machine and the drill bit
If people with pacemakers come near the chargers, additional suitable measures must be
taken.
7. The EV charging station needs to be installed at a higher level.
1. Unlock
Fire hazard, explosion. death or serious injury. Serious damage to property and loss of
property.
Risk of cutting injuries, eye injuries from chips.
insulation-destroying gas or steam are installed.
For your protection, follow the five safety rules of electrical engineering:
2. The EV charging station must be protected from direct rain.
1. Wear safety goggles
2. Secure against being switched on again
4. Ground and short circuit
1. The EV charging station must only be installed on non-combustible material
such as a concrete base.
property damage.
3. Determine the absence of voltage
4. The EV charging station should not be installed in areas containing explosive
gases.
3. Make sure that no cables or
No access for people with pacemakers.
3. Visual inspection of all electrical components
before initial start-up.
Page 7 of 31 Valid from: 03-28.03.2022
EV-I-1000025-01
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Windsy Wallbox Home 11 kW
operation manual
on
3. The main connection terminal of the EV charging station must be firmly connected to the
cable ends.
It is not recommended that minors or persons unfamiliar with how the charging station works
operate or approach it to avoid injury.
Risk of electric shock. personal injury. property damage.
Risk of electric shock. Serious injury, property damage.
public
4. Bare cable ends must be insulated
EVs can only be charged when the engine is off and stationary.
installation
Do not charge during storms and thunderstorms.
Electricity supply network and circuit breakers
(such as SLS, FI or RCCB/RCD devices) must be carried out by a qualified electrician
entered in the installer directory of the local distribution network operator.
the
Severe personal injury and property damage, death.
fire hazard. death or serious injury. Serious damage to property and loss of property.
Risk of electric shock, short circuit, fire hazard.
Only pull the charging label out of the connection by the plug and not by the cable. Pulling
on the cable can loosen and damage the contact in the plug.
be carried out by qualified personnel.
Otherwise, a dangerous electric shock can occur.
In the event of an emergency (e.g. fire, smoke, abnormal noise,
charging station away.
1. Installation and wiring must be done by qualified
2. The equipotential bonding of the EV charging station must be securely grounded.
etc.) the red "emergency stop" button on the charging station and stay away from the
the
from
A visual inspection for damage should always be carried out before charging. In particular,
the contact area of the charging plug should be checked for dirt and moisture, the charging
cable for cuts or abrasions on the insulation, and the cable outlet of the charger for secure
seating. Operation with damage is strictly prohibited.
2. The electrical connection
Valid from: 03-28.03.2022
EV-I-1000025-01 Page 8 of 31
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operation manual
Windsy Wallbox Home 11 kW
The charging station must be firmly attached, otherwise there is a risk of
damaging the device.
Risk of electric shock and fire hazard. Result of death, serious injuries.
Personnel must always wear safety shoes during maintenance work.
The replacement of accessories must be carried out by qualified personnel.
EV-I-1000025-01 Page 9 of 31 Valid from: 03-28.03.2022
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Valid from: 03-28.03.2022
EV-I-1000025-01 Page 10 of 31
4.1. General
Windsy Wallbox Home 11 kW
operation manual
Figure 1: Image of the Windsy Wallbox 11 kW
4. Product Information
This chapter presents the most important technical information and relevant
properties of the Windsy Wallbox 11 kW charging station.
The Windsy Wallbox 11 kW charging station is a charging unit that uses your home electricity
to feed energy directly into your electric car with a peak output of up to 11 kW. The current
charge status as well as other information and notes during operation of the wall box are
displayed on an LCD screen. In addition to the Plug & Charge method, in which the wallbox
starts charging immediately after being connected to the vehicle, the wallbox offers the option
of charging through authentication with an RFID card.
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Windsy Wallbox Home 11 kW
4.2. norms and standards
4.3. charge mode
4.4. charging port
operation manual
Page 11 of 31 Valid from: 03-28.03.2022
EV-I-1000025-01
Figure 2: Dimensions of the Windsy Wallbox Home 11kW
Figure 3: Schematic representation of the connection of the wall box to the electric vehicle
1(3.1.9; 6.2.3). This is a method in which the AC charging device is continuously connected to the
utility grid.
The Windsy Wallbox 11 kW charging station complies with the following IEC standards:
Conductive charging of electric vehicles - Part 2: Dimensional compatibility and interchangeability
requirements for ac pin and contact-tube accessories
- IEC 61851-1:2017, Electric vehicle conductive charging system - Part 1: General
- IEC 60364-7-722:2018, Low-voltage electrical installations - Part 7-722: Requirements
requirements
According to IEC 61851-1 (3.1.12), the Windsy Wallbox 11 kW charging station corresponds to the
"Case C" connection, in which the charging cable is firmly connected to the charging station and is
routed to the electric vehicle via a plug, see Figure 3.
for special installations or locations - supplies for electric vehicles
The Windsy Wallbox 11 kW charging station corresponds to charging mode 3 according to IEC-61851-
- IEC 62196-2:2016, Plugs, socket outlets, vehicle connectors and vehicle inlets -
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4.6. Functional overview
Windsy Wallbox Home 11 kW
The functional overview of the Windsy Wallbox 11 kW charging station is shown in
Figure 5 and shows the communication interfaces of the device.
operation manual
4.5. charging connector
Valid from: 03-28.03.2022
EV-I-1000025-01 Page 12 of 31
and can be seen in Figure 4.
The charging plug and the charging socket correspond to type 2 according to IEC 62196-2,
which has been the European standard for charging electric vehicles at charging stations since 2013
Figure 4: Schematic representation and assignment of the IEC 62196-2 Type 2 charging connector
Figure 5: Functional overview of the Windsy Wallbox showing the communication interfaces
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16A
1 input voltage
1 charging mode
4
under-voltage protection, over-current and over-temperature protection,
(RCCB)
3-phase AC, 400V±10%
1. Local: "Plug-and-charge" (insert and load) or "swipe card" controlled
(activation via RFID card)
communication
safety device
model
cable cross-section
4 LED lights indicate status, power, ready to charge, charging and error
(Power, Connect, Charging, Fault)
3 power connector
communication
protocol
rated capacity
5×4mm2
4 input terminals
2 access control
OCPP
Maximum rated current
4.7.2. functional description
4.7.1. Technical specifications
display screen
emergency stop switch, overvoltage protection,
2 frequency
earth leakage circuit breaker
mode 3
Status LED
7
2. Online portal 4.3
inch LCD screen (charging current, voltage, energy, charging time, status
and error information, etc.)
Recommended
50
interface
Type B (alternatively Type A EV), 40A, 4-pole
Windsy wall box 11 kW
Independent power supply circuit
Ethernet (RJ-45 interface), WiFi
(2.4GHz)
5
L1/ L2/ L3/ N/ PE
11kW (@400V, 3-phase)
, copper
3
6
Valid from: 03-28.03.2022
EV-I-1000025-01 Page 13 of 31
4.7. Technical specifications
Windsy Wallbox Home 11 kW
operation manual
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3 length charging cable
protection class
3
humidity
5 m
4.7.4. Environmental conditions
4
Indoor or sheltered outdoor area, good ventilation, no flammable, explosive
gases
1 assembly
Front panel: Black tempered glass
<0.5G, No strong vibration and shock
Max Height
5
IEC 62196-2, Type 2
2
6
charging plug
-40~75ÿ
6
relative
IP54
4 dimensions (H×W×D)
-30~55ÿ
vibration
4.7.3. Mechanical parameters
ÿ 95%, No condensation
410mm × 260mm × 140mm
1
installation location
Back: Grey, metal plate
wall mounting
ÿ 2000m
5
storage temperature
color & materials
2
operating temperatur
Valid from: 03-28.03.2022
EV-I-1000025-01 Page 14 of 31
Windsy Wallbox Home 11 kW
operation manual
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Windsy Wallbox Home 11 kW
operation manual
5.1. assembly preparations
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EV-I-1000025-01 Page 15 of 31
5. Assembly instructions
1 set for wall mounting incl. 4 cavity metal dowels
(10x55mm) with screws (10x60 mm)
-
staff
4. Ground and
short circuit
people with
Authorized only
- 2 RFID cards
No access for
1 Declaration of Conformity
For your protection, follow the
five safety rules of electrical
engineering:
If people with pacemakers
come near the chargers,
additional suitable measures
must be taken. Windsy assumes no
liability for the correctness of such
measures and any consequential
damage.
-
1 instruction manual
electrical
pace
If this is not the case, contact your supplier as soon as possible before
installation.
-
1. Unlock
3. Determine the absence
of voltage
When unpacking, first check whether all parts are complete and
undamaged.
-
2. Secure
against being switched
on again
1 EV charging station
The installation and wiring must be carried out by a specialist company or
a specialist in accordance with Chapter 3.1, as this can lead to adangerous
electric shock.
5. Cover or fence off
nearby live parts
The scope of delivery of the Windsy Wallbox 11 kW includes :
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drill them
side cutters
cross screwdriver
electrical components
Wall
4
5.1.2. mounting location
The following tools are for installing and wiring the Windsy Wallbox 11 kW
multimeter
fire hazard,
explosion,
strip the cable
number tool
with ÿ 5mm
crimping tool
1. The EV charging station
must only be installed
on non-combustible
material such as a
concrete base.
Check the electrical
connection and measure the
voltage
6
3
3. Visual inspection of all
cut cable
mounting holes in the
tighten the screws
before initial start-up
5.1.1. tools
The Windsy Wallbox 11 kW can be installed both indoors and
outdoors. The charging station should be installed protected from
wind and direct rain. It is recommended to mount the charging station
in a place with non-combustible materials, good ventilation and away
from direct sunlight to avoid possible overheating. It should also be
mounted in a location free from vibration and shock, and above
ground level and drainage to prevent water damage. In order to
ensure good ventilation, the charging station should be mounted
vertically with a clearance of at least 30 cm on all sides.
1
wire stripper
impact drill
necessary and should be available.
5
death or serious
injury. Serious
damage to property and loss of
property.
pressing ferrules
2
Scheme drawing application
2. The EV charging station
must be protected from
direct rain.
4. The EV charging station
should not be installed in
areas that Valid from:
03-28.03.2022
EV-I-1000025-01 Page 16 of 31
Windsy Wallbox Home 11 kW
operation manual
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Otherwise a
dangerous
explosion may occur.
7. The EV charging station
Risk of cut
injuries,
eye injuries
from chips. property
damage.
must be
installed elevated.
6. The EV charging station
should be in a place
without dust and
insulation damaging
1. Goggles
wear
s gas or steam can
be installed.
contain
explosive gases.
Step 1: Mount the wall bracket
2. Make sure that
no clothing or
other parts can
get into the
rotating drill bit
3. Ensure that no
cables or pipes
are routed at the
drilling site. 4.
Visual inspection
of the drilling
machine and the
drill bit
5. Do not leave
flammable or
explosive
substances near
the EV charging
station.
Drill four 10mm diameter x 65mm deep holes at the desired
height spaced 130mm x 70mm apart as shown below. Insert
the dowels included in the scope of delivery into the holes and
fasten the wall bracket with the associated screws.
EV-I-1000025-01 Page 17 of 31 Valid from: 03-28.03.2022
operation manual
5.2. wall mounting
Windsy Wallbox Home 11 kW
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For your protection,
follow the five safety
rules of electrical
engineering:
ÿ: input connector (L1/ L2/L3/N/PE/RJ-45);
3. Determine the absence
of voltage
ÿ: accessories;
2. Secure
against being switched
on again
3. Pass the power cord and power cord through
5. Cover nearby
live parts or
1. Attach the suspension device (ÿ) to the
Authorized only
2. Open the cover of the input
terminal box of the charging station (ÿ)
4. Ground and
short circuit
Step 2: Wire Connection
ÿ: input terminal box;
the input cable interface (ÿ) and connect it (ÿ). To do
this, remove the cable jacket by 10 - 15 cm and strip
the cores of 10 mm to 12 mm of insulation.
wall box
staff
ÿ: charging adapter interface;
1. Unlock
ÿ: input cable interface;
EV-I-1000025-01 Valid from: 03-28.03.2022
Page 18 of 31
Windsy Wallbox Home 11 kW
operation manual
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3. The
main connection
terminal of the EV
charging station must
Serious damage to property
and loss of property.
with a cable diameter of 5x4mm² (at 11kW) to be used as
input cable, the cable through the
2. The
equipotential
bonding of the EV
charging station
must be securely
grounded.
Otherwise, a
dangerous electric
shock can occur.
Temperature-resistant copper cable is recommended
4. Bare
ends of electric
cables must be
insulated
Risk of
electric
shock, short
circuit.
firmly
connected to
the cable ends.
4. Replace the input terminal box
cover (ÿ).
cordon off
Serious personal injury
and property damage. fatality.
death or serious
injury.
fire hazard.
fire hazard.
and cabling must
be carried out by
a specialist
company
Do not leave any parts such
as metals, screws or gaskets
inside the EV charging
station.
1. The installation
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EV-I-1000025-01
Windsy Wallbox Home 11 kW
operation manual
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input interface of the charging station, and then attach the
neutral wire, live wires (L1/L2/L3) and PE wire to the
appropriate terminals.
If communication is to take place via the network cable,
route the network cable via the charging adapter interface
(ÿ) and insert the RJ-45
Head into the network cable interface.
Valid from: 03-28.03.2022
EV-I-1000025-01 Page 20 of 31
Windsy Wallbox Home 11 kW
operation manual
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