Wirquin Macdee JOLLYFLUSH User manual

Place the base seal over threaded section and feed through bottom of
cistern. Secure hand-tight plus half a turn using back-nut supplied
(using a suitable spanner). Shown below are bolted and plated kit
assemblies for close coupled WC pans and cisterns.
BOLTED KIT PLATED KIT
Back-Nut
Cistern Base
Plate
WC Pan
Bolt
Rubber Washer
Metal Washer
Finger Nut
1
Bolt
Plastic Sleeve
Plastic Washer
Cistern
Plastic Washer
Metal Nut
Pan
Plastic Washer
Metal Wing Nut
Important for new installations : before turning water on,
ensure that one cold water tap is open so that dirt and loose
particles in the pipe work are flushed through the tap (we
also recommend to flush through the water supply pipe to the
cistern before connection is made.
INLET VALVE
▼
Assembly instruction leaflet
• Jollyfill telescopic bottom entry inlet valve
SANITARY EQUIPMENT SPECIALIST
- Fit the filling valve. Ensure that the valve does not obstruct the
flush mechanism. Do not overtighten the back nut.
2
If pressure < 1 bar (15 p.s.i) :
cut here (gravity pressure/ header tank)
A : PRE-INSTALLATION
B : INSTALLATION
Turn off water supply to cistern and remove cistern
lid.
Flush the cistern and remove any loose dirt from
inside the tank.
Disconnect and remove the existing inlet valve.
Insert correct filter restrictor into threaded tail.
1
2
3
1
- Fit the filling valve. Ensure that the valve does not obstruct the
flush mechanism. Do not overtighten the back nut.
2
If pressure < 1 bar (15 p.s.i) :
cut here (gravity pressure/ header tank)
Fit the filling valve. Ensure that the valve does not obstruct
the flush mechanism. Do not overtighten the back nut
.
2
3
Connect water supply.
4
JOLLYFILL TELESCOPIC
BOTTOM ENTRY INLET VALVE
!
Turn on water supply. Allow the cistern to fill,
5
Adjust the water level,
A
Waterline
Internal overflow
2 cm
25 mm minimum
from internal overflow to
critical level (CL)
NOT OKOK
A
min 0 to
max
150mm
on inlet valve.
OK
min 0 to
max
150mm
If the water level is not correct, turn off water supply.
Adjust the water level by : Turning slowly right or left to open.
Pulling up the body of the telescopic part, (see pic B).
Turning slowly right or left to lock. Turn on water supply.
B
B
A
Waterline
Internal overflow
2 cm
25 mm minimum
from internal overflow to
critical level (CL)
NOT OKOK
A
min 0 to
max
150mm
on inlet valve.
C
You can precisely adjust the float basin
with the red rod. Unclip the red rod
Adjust the float basin Clip the red rod.
C
Waterline
Internal overflow
2 cm
25 mm minimum
from internal overflow to
critical level (CL)
NOT OKOK
A
min 0 to
max
150mm
on inlet valve.
TROUBLE SHOOTING MAINTENANCE
FOR JOLLYFILL SIDE AND BOTTOM ENTRY VALVES
AB
!
Turn off water supply before any maintenance is carried out.
A
B
1BOTTOM ENTRY 1SIDE ENTRY
A
B
2
2Remove and wash
the diaphragm
and reassemble in
reverse order.
(Scheme 9)
6
(Photo 8)
3Remove and wash
the filter restrictor
and reassemble in
reverse order.
6
AB
3
If pressure < 1 bar (15 p.s.i.) :
cut here (gravity pressure / header tank)
Adjustment rod
Float
Float basin
Threaded tail
Rubber washer
Back nut
Filter restrictor
!
NOT OKOK

Observation Problems Solution
Water is leaking back into
the pan The cable is obstructed Pick up the cistern lid slightly and push button to check
that the flush valve is moving up
and down and not obstructed by
the inlet valve or touching the
cistern wall or kinked or twisted
cable
The water level in the cistern
is above the internal
overflow.
Check that the overflow is set
20mm above the waterline
marked on the cistern.
Seal not sitting flat on the
valve base. Check the seal is clean from debris. Take off and clean then
refit.
Not flushing Button is not working. Locate the button and push with
a click into the cable base.
Make sure the cable is free and
not kinked.
Important for new installations : before turning water on,
ensure that one cold water tap is open so that dirt and loose
particles in the pipe work are flushed through the tap (we
also recommend to flush through the water supply pipe to the
cistern before connection is made.
INLET VALVE
▼
Assembly instruction leaflet
• Jollyfill telescopic bottom entry inlet valve
SANITARY EQUIPMENT SPECIALIST
- Fit the filling valve. Ensure that the valve does not obstruct the
flush mechanism. Do not overtighten the back nut.
2
If pressure < 1 bar (15 p.s.i) :
cut here (gravity pressure/ header tank)
A : PRE-INSTALLATION
B : INSTALLATION
Turn off water supply to cistern and remove cistern
lid.
Flush the cistern and remove any loose dirt from
inside the tank.
Disconnect and remove the existing inlet valve.
Insert correct filter restrictor into threaded tail.
1
2
3
1
- Fit the filling valve. Ensure that the valve does not obstruct the
flush mechanism. Do not overtighten the back nut.
2
If pressure < 1 bar (15 p.s.i) :
cut here (gravity pressure/ header tank)
Fit the filling valve. Ensure that the valve does not obstruct
the flush mechanism. Do not overtighten the back nut
.
2
3
Connect water supply.
4
JOLLYFILL TELESCOPIC
BOTTOM ENTRY INLET VALVE
!
Turn on water supply. Allow the cistern to fill,
5
Adjust the water level,
A
Waterline
Internal overflow
2 cm
25 mm minimum
from internal overflow to
critical level (CL)
NOT OKOK
A
min 0 to
max
150mm
on inlet valve.
OK
min 0 to
max
150mm
If the water level is not correct, turn off water supply.
Adjust the water level by : Turning slowly right or left to open.
Pulling up the body of the telescopic part, (see pic B).
Turning slowly right or left to lock. Turn on water supply.
B
B
A
Waterline
Internal overflow
2 cm
25 mm minimum
from internal overflow to
critical level (CL)
NOT OKOK
A
min 0 to
max
150mm
on inlet valve.
C
You can precisely adjust the float basin
with the red rod. Unclip the red rod
Adjust the float basin Clip the red rod.
C
Waterline
Internal overflow
2 cm
25 mm minimum
from internal overflow to
critical level (CL)
NOT OKOK
A
min 0 to
max
150mm
on inlet valve.
TROUBLE SHOOTING MAINTENANCE
FOR JOLLYFILL SIDE AND BOTTOM ENTRY VALVES
AB
!
Turn off water supply before any maintenance is carried out.
A
B
1BOTTOM ENTRY 1SIDE ENTRY
A
B
2
2Remove and wash
the diaphragm
and reassemble in
reverse order.
(Scheme 9)
6
(Photo 8)
3Remove and wash
the filter restrictor
and reassemble in
reverse order.
6
AB
3
If pressure < 1 bar (15 p.s.i.) :
cut here (gravity pressure / header tank)
Adjustment rod
Float
Float basin
Threaded tail
Rubber washer
Back nut
Filter restrictor
!
NOT OKOK

Important for new installations : before turning water on,
ensure that one cold water tap is open so that dirt and loose
particles in the pipe work are flushed through the tap (we
also recommend to flush through the water supply pipe to the
cistern before connection is made.
INLET VALVE
▼
Assembly instruction leaflet
• Jollyfill telescopic bottom entry inlet valve
SANITARY EQUIPMENT SPECIALIST
- Fit the filling valve. Ensure that the valve does not obstruct the
flush mechanism. Do not overtighten the back nut.
2
If pressure < 1 bar (15 p.s.i) :
cut here (gravity pressure/ header tank)
A : PRE-INSTALLATION
B : INSTALLATION
Turn off water supply to cistern and remove cistern
lid.
Flush the cistern and remove any loose dirt from
inside the tank.
Disconnect and remove the existing inlet valve.
Insert correct filter restrictor into threaded tail.
1
2
3
1
- Fit the filling valve. Ensure that the valve does not obstruct the
flush mechanism. Do not overtighten the back nut.
2
If pressure < 1 bar (15 p.s.i) :
cut here (gravity pressure/ header tank)
Fit the filling valve. Ensure that the valve does not obstruct
the flush mechanism. Do not overtighten the back nut
.
2
3
Connect water supply.
4
JOLLYFILL TELESCOPIC
BOTTOM ENTRY INLET VALVE
!
Turn on water supply. Allow the cistern to fill,
5
Adjust the water level,
A
Waterline
Internal overflow
2 cm
25 mm minimum
from internal overflow to
critical level (CL)
NOT OKOK
A
min 0 to
max
150mm
on inlet valve.
OK
min 0 to
max
150mm
If the water level is not correct, turn off water supply.
Adjust the water level by : Turning slowly right or left to open.
Pulling up the body of the telescopic part, (see pic B).
Turning slowly right or left to lock. Turn on water supply.
B
B
A
Waterline
Internal overflow
2 cm
25 mm minimum
from internal overflow to
critical level (CL)
NOT OKOK
A
min 0 to
max
150mm
on inlet valve.
C
You can precisely adjust the float basin
with the red rod. Unclip the red rod
Adjust the float basin Clip the red rod.
C
Waterline
Internal overflow
2 cm
25 mm minimum
from internal overflow to
critical level (CL)
NOT OKOK
A
min 0 to
max
150mm
on inlet valve.
TROUBLE SHOOTING MAINTENANCE
FOR JOLLYFILL SIDE AND BOTTOM ENTRY VALVES
AB
!
Turn off water supply before any maintenance is carried out.
A
B
1BOTTOM ENTRY 1SIDE ENTRY
A
B
2
2Remove and wash
the diaphragm
and reassemble in
reverse order.
(Scheme 9)
6
(Photo 8)
3Remove and wash
the filter restrictor
and reassemble in
reverse order.
6
AB
3
If pressure < 1 bar (15 p.s.i.) :
cut here (gravity pressure / header tank)
Adjustment rod
Float
Float basin
Threaded tail
Rubber washer
Back nut
Filter restrictor
!
NOT OKOK

SANITARY EQUIPMENT SPECIALIST
WIRQUIN LTD - Warmsworth Halt Industrial Estate - Warmsworth - Doncaster DN4 9LS - UNITED KINGDOM
Sales / Aftersales: ) 0044 (0)333 222 4488 * [email protected] / [e-mail]
www.wirquin.co.uk
Code
Issue No.
Date
240308
1
June/2016
TROUBLESHOOTER
THE CISTERN IS NOT FILLING
LEAK FROM THE FLUSHING INTERNAL
VALVE OVERFLOW
THE FULL FLUSH OR THE HALF FLUSH
IS NOT SUFFICIENT
THE INLET VALVE DOES NOT SHUT
OFF OR SHUTS OFF VERY SLOWLY (At
the installation)
THE INLET VALVE DOES NOT SHUT OFF
OR SHUTS OFF VERY SLOWLY (after a
few months of using)
THE CISTERN IF FILLING VERY
SLOWLY (at the installation)
PROBLEM CAUSE SOLUTIONS
• Turn on water supply
• The inlet valve is shut off
and does not open
• The high level of the float basin is higher
than the top level of the overflow
• The water height is too low in the tank
• The float is completely outside the float
basin.
• The diaphragm has some debris
because the filter is missing.
• The diaphragm has some debris
because the dirt and loose particles in
the pipe work have not been flushed
through the tap before having turned
the water on (the filter has well been
assembled on the valve).
• The filter restrictor has some debris.
• The diaphragm has some debris.
• The diaphragm is damaged.
• The flow restrictor has not been fitted in
accordance with the instructions.
• The diaphragm has some debris
because the filter restrictor is missing.
• The diaphragm has some debris
because the dirt and loose particles in
the pipe work have not been flushed
through the tap before having turned
water on (the filter has been assembled
on the valve.).
• Turn on water supply
• Check all moving components move up and down freely. If
not unclip the rod from the float (photos 1 and 2). Reclip it
in correct way (photos 3 and 4).
• Flush the cistern. Turn the water supply off. Unclip the
adjustment rod from the float (photos 1 and 2).
• Push on the float in ordere to make it go down.
• Clip the adjustment rod on the float in the correct way
(photos 3 and 4).
• Check that the water level is right (scheme 5).
• Flush the cistern. Turn off water supply. Unclip the
adjustment rod from the float (photos 1 and 2)
• Raise the level of the float basin on the body
• Re clip the adjustment rod on the float in the correct
way (photos 3 and 4).
• Check the flush is sufficient.
• Unclip the red adjustment rod from the float (photos 1
and 2). Reclip it in correct way (photos 3 and 4).
• Put the filter restrictor in accordance with the
instructions (Scheme 6).
• Wash the diaphragm in conformity with the
instructions described on the back. Before turning
water on, ensure that one cold water tap is open
so that dirt and loose particles in the pipe work are
flushed through the tap (Scheme 7).
• Wash the filter restrictor (photo 10) in conformity with
the instructions described on the back.
• Wash the diaphragm (Scheme 7) in conformity with
the instructions described on the back.
• Call after self service number (Helpline Number).
• Put the filter restrictor in accordance with the
instructions (Scheme 6).
• Put the filter restrictor in accordance with the
instructions (Scheme 6).
• Wash the diaphragm in conformity with the
instructions described on the back (Scheme 7).
Before turning water on, ensure that one cold water
tap is open so that dirt and loose particles in the pipe
work are flushed through the tap.
(Scheme 9)
6
(Photo 8)
THE CISTERN IS NOT FILLING OR IS
FILLING VERY SLOWLY
(After a few months of using)
THE CISTERN IS FILLING TOO QUICKLY
LEAK FROM THE BACK NUT
• The diaphragm has some debris
• The diaphragm is damaged
• The filter restrictor has not been fitted in
accordance the instructions
• The back nut is not tight enough
• The rubber washer is missing on the
inlet valve
• The rubber washer is damaged
• Wash the diaphragm (Scheme 7) in conformity with the
instructions described on the back.
• Call after self service number (Helpline number).
• Put the filter restrictor in accordance with the instructions
(Scheme 6).
• Re tighten the back nut (photo 8).
• Assemble the rubber washer on the valve (Scheme 9).
• Call after service number (Helpline number).
(photo 1/2)
(photo 4)
Important for new installations : before turning water on,
ensure that one cold water tap is open so that dirt and loose
particles in the pipe work are flushed through the tap (we
also recommend to flush through the water supply pipe to the
cistern before connection is made.
INLET VALVE
▼
Assembly instruction leaflet
• Jollyfill telescopic bottom entry inlet valve
SANITARY EQUIPMENT SPECIALIST
- Fit the filling valve. Ensure that the valve does not obstruct the
flush mechanism. Do not overtighten the back nut.
2
If pressure < 1 bar (15 p.s.i) :
cut here (gravity pressure/ header tank)
A : PRE-INSTALLATION
B : INSTALLATION
Turn off water supply to cistern and remove cistern
lid.
Flush the cistern and remove any loose dirt from
inside the tank.
Disconnect and remove the existing inlet valve.
Insert correct filter restrictor into threaded tail.
1
2
3
1
- Fit the filling valve. Ensure that the valve does not obstruct the
flush mechanism. Do not overtighten the back nut.
2
If pressure < 1 bar (15 p.s.i) :
cut here (gravity pressure/ header tank)
Fit the filling valve. Ensure that the valve does not obstruct
the flush mechanism. Do not overtighten the back nut
.
2
3
Connect water supply.
4
JOLLYFILL TELESCOPIC
BOTTOM ENTRY INLET VALVE
!
Turn on water supply. Allow the cistern to fill,
5
Adjust the water level,
A
Waterline
Internal overflow
2 cm
25 mm minimum
from internal overflow to
critical level (CL)
NOT OKOK
A
min 0 to
max
150mm
on inlet valve.
OK
min 0 to
max
150mm
If the water level is not correct, turn off water supply.
Adjust the water level by : Turning slowly right or left to open.
Pulling up the body of the telescopic part, (see pic B).
Turning slowly right or left to lock. Turn on water supply.
B
B
A
Waterline
Internal overflow
2 cm
25 mm minimum
from internal overflow to
critical level (CL)
NOT OKOK
A
min 0 to
max
150mm
on inlet valve.
C
You can precisely adjust the float basin
with the red rod. Unclip the red rod
Adjust the float basin Clip the red rod.
C
Waterline
Internal overflow
2 cm
25 mm minimum
from internal overflow to
critical level (CL)
NOT OKOK
A
min 0 to
max
150mm
on inlet valve.
TROUBLE SHOOTING MAINTENANCE
FOR JOLLYFILL SIDE AND BOTTOM ENTRY VALVES
AB
!
Turn off water supply before any maintenance is carried out.
A
B
1BOTTOM ENTRY 1SIDE ENTRY
A
B
2
2Remove and wash
the diaphragm
and reassemble in
reverse order.
(Scheme 9)
6
(Photo 8)
3Remove and wash
the filter restrictor
and reassemble in
reverse order.
6
AB
3
If pressure < 1 bar (15 p.s.i.) :
cut here (gravity pressure / header tank)
Adjustment rod
Float
Float basin
Threaded tail
Rubber washer
Back nut
Filter restrictor
!
NOT OKOK
Code
Issue No.
Date
240323
1
July 2016