WIRTGEN Hamm 3000 Series User manual

A WIRTGEN GROUP COMPANY
www.hamm.eu/ctt
MSC M3
H176 • 3516 - 3520
H177 • 3625
H180 • 3412 - 3414
Module 3 • Machine Technology Training
Order no.: 2582514

A WIRTGEN GROUP COMPANY
www.hamm.eu/ctt
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Copyright © HAMM AG 2017
IMPRESSUM / LEGAL NOTICE
Herausgeber / Publisher
Hamm AG
Hammstraße 1
95643 Tirschenreuth
[email protected]
www.hamm.eu
Fon: [phone]
Fax: [phone]

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Module 3 – Machine technology
3412 – 3625 • H176 / H177 / H180
# 2582511
ENGINE
OVERVIEW CABIN HYDRAULICS ELECTRICS DRIVE STEERING DRUM OPTIONS DIAGNOSIS
CHAPTER OVERVIEW
OVERVIEW 4
OPERATOR´S STAND 11
ENGINE 26
FUEL SYSTEM 41
AIR FILTER SYSTEM 49
EXHAUST SYSTEM 50
COOLING 53
TILT HYDRAULIC HOOD 66
HYDRAULICS 70
ELECTRICS 99
STEERING 129
ROLLER DRUM 133
SPECIAL EQUIPMENT 145
DIAGNOSIS 170

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Module 3 – Machine technology
3412 – 3625 • H176 / H177 / H180
# 2582511
OVERVIEW
OVERVIEW

Module 3 – Machine technology
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3412 – 3625 • H176 / H177 / H180
# 2582511
OVERVIEW
Type overview and designations
3520E HT P
3520E Series 3000
3520E Type/Series
3520E Weight in tonnes
3520EExtended
HT HAMMTRONIC
PPadfoot
VIO Vibration / oscillation drum
VC Vibration Crusher

Module 3 – Machine technology
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3412 – 3625 • H176 / H177 / H180
# 2582511
OVERVIEW
Type overview
Series Types
Standard Hammtronic
H176 3516 • 3516 P 3516 HT • 3516 HT P
3518 • 3518 P 3518 HT • 3518 HT P
3520 • 3520 P 3520 HT • 3520 HT P
3520E • 3520E P 3520E HT • 3520E HT P
H177 3625 HT • 3625 HT VC • 3625 HT P
H180 3412 • 3412 P • 3412 VIO 3412 HT • 3412 HT P • 3412 HT VIO
3414 • 3414 P • 3414 VIO 3414 HT • 3414 HT P • 3414 HT VIO

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# 2582511
OVERVIEW
Technical data / Example H180 3412 HT
Technical data of
specific machine types
See operating manual
/ Chapter 5.01
“Technical data”
We ight
Operating weight with cab kg 12200
Axle load front / rear kg 6705/5495
Wheel load per tyre kg 2747.5
Static linear load, front kg/cm 31.3
Machine dimensions
Max. Working width mm 2140
Lateral overhang left/right mm 55/55
Curb clearance left/right mm 465/465
Ground clearance, centre mm 375
Turning radius, inside/outside mm 3690/5830
Diesel engine
Manufacturer Deutz
Cylinder 4
Power, ISO 14396 kw/PS/rpm 100.0 / 136.0 / 2300
Exhaust emission standard EU Stage IIIA / EPA TIER3
Transmission
Speed km/h/mph 0-14.0/0-8.7
Climbing ability, vibration on / off %58/63
Permissible longitudinal tilt / lateral inclination °30/30
Vibration
Stage 1 Frequency/ Speed - VPM Hz/rpm 30/1800
Stage 1 max. amplitude mm / inch 1.91 / 0,075
Stage 2 Frequency/ Speed - VPM Hz/rpm 40/2400
Stage 2 max. amplitude mm / inch 0.90 / 0,035

Module 3 – Machine technology
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3412 – 3625 • H176 / H177 / H180
# 2582511
OVERVIEW
Machine – left side
1 2 3 4 5
9 8 6
7
1
Drum
2
Operator's cab
3
Air conditioner, tropical /
option
4
Engine
5
Engine hood
6
Wheel
7
Fuel filler neck
8
Hydraulic tank
[Item 13 hyd.
diagram]
9
Vibro motor
[Item 7 hyd.
diagram]

Module 3 – Machine technology
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# 2582511
OVERVIEW
Machine – left side
7 5 1
4 2
3 6
1
Drum drive motor
[Item 5+6
hyd. diagram]
2
Articulated joint
3
Battery compartment,
lockable
4
Series number
5
Central electrical system and
manual pump, engine hood
6
Axle with drive motor
[Item 4
hyd. diagram]
7
Cooling unit

Module 3 – Machine technology
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3412 – 3625 • H176 / H177 / H180
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Module 3 – Machine technology
3412 – 3625 • H176 / H177 / H180
# 2582511
OPERATOR´S STAND
CABIN

Module 3 – Machine technology
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CABIN
Control stand
1
Beverage holder
2
Rotating beacon
H40
3
Circulating air filter
4
Engine speed
B2
5
Seat adjustment forward
-
backward
Circuit diagram B2
3
4 5
2
1

Module 3 – Machine technology
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CABIN
Control stand
1
Armrest adjustment slope
2
Armrest
adjustment height
3
Drive lever on both sides
with:
•Vibration pushbutton A6+A7
•Dozer blade button
A6.1+A7.1
/ Option
4
Seat belt
5
EMERGENCY STOP switch
S7
6
Seat backrest slope
adjustment
7
Seat rotation adjustment
8
Seat adjustment, console left
-
right
9
Seat adjustment, weight
1
2
3
4
5
9
8
7
6

Module 3 – Machine technology
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CABIN
Control stand - operating elements
1
2
1
Display
A1
2
Switch preselection, final
speed
S9
3
Frequency regulation switch
S6
4
Amplitude switch
S11
5
Switch vibration mode
manual
-automatic S13 /
Option
6
Flashing lights / lighting
steering column switch
S4
3 4 5 6

Module 3 – Machine technology
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3412 – 3625 • H176 / H177 / H180
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CABIN
Control stand - operating elements
1
Push
-button, parking brake
check
S14
2
Warning buzzer
H2
3
Ignition switch
S2
4
Warning flasher switch
S5
5
Socket 12 V
X4
6
Horn
S3
7
Switch, engine management
manual
- automatic S8
8
Mode system switch
S10
Query of diagnostic codes
1
2
3 4 5 7 8 6

Module 3 – Machine technology
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3412 – 3625 • H176 / H177 / H180
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CABIN
Display - Overview
Normal operation
Driving mode
Vibration drive
Signal lamps
Error code

Module 3 – Machine technology
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CABIN
Display - Normal operation
2
1
Hourmeter
indicator
2
Fuel level pilot light
3
Engine speedometer
1
2
3

Module 3 – Machine technology
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CABIN
Display - Driving control unit
1
Working light pilot light
, rear
2
Working light pilot light, front
3
Warning flasher pilot light
4
Flashing indicator pilot light
5
Driving speed indicator
/ Hammtronic or Option
5
1 2 3 4

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CABIN
Display - Vibration control unit
Additional instructions
Verdana 16
Continuous text Verdana 14
1
Amplitude pilot light
Green large amplitude
Yellow small amplitude
2
Compaction indicator HMV
3
RMV indicator / jump
operation
4
Vibration frequency indicator
/ Hammtronic or Option
4
3
1
2

Module 3 – Machine technology
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CABIN
Display - Signal lamps control unit
1
Coolant level pilot light
2
Pilot light, water sump fuel
prefilter
3
Oil pressure pilot light
4
Warning, notice, malfunction
pilot light (engine)
5
Air filter pilot light
6
Pilot light, hydraulic oil filter
1 2 3 4 5 6