woodmizer D24 Guide
D24 Engine
Safety, Operation, Maintenance
& Parts Manual
LT35 rev. A6.08* - A6.12
LT35HD rev. A6.10* - A6.15
Safety is our #1 concern!
Form #2208
* The D24 engine was first available with the
LT35 rev A6.08 and the LT35HD rev A6.10
Active Patents assigned to Wood-Mizer, LLC
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Printed in the United States of America, all rights reserved. No part of this manual may be reproduced in any form by
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out written permission from
Wood-Mizer, LLC
8180 West 10th Street
Indianapolis, Indiana 46214
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Table of Contents Section-Page
Table of Contents WMdoc030521 iii
TOC
About This Manual.................................................................................1-1
SECTION 1 OPERATION 1-1
1.1 Starting The Engine................................................................................1-1
SECTION 2 MAINTENANCE 2-1
2.1 Safety......................................................................................................2-1
2.2 Air Filter & Pre-Cleaner.........................................................................2-1
2.3 Fuel Filter ...............................................................................................2-2
2.4 Battery ....................................................................................................2-2
2.5 Alternator Belt........................................................................................2-2
SECTION 3 REPLACEMENT PARTS 3-1
3.1 Fuel Tank................................................................................................3-1
3.2 Engine Mounts .....................................................................................3-2
3.3 Engine Service Parts ...........................................................................3-3
3.4 Engine Base ..........................................................................................3-5
3.5 Drive Shaft and Flywheel Cover ............................................................3-6
3.6 Control Panel and Throttle Cable...........................................................3-7
3.7 Fuel Pump Assembly..............................................................................3-9
3.8 Throttle Assembly .............................................................................3-10
About This Manual
1
1-1 WM doc 3/5/21
About This Manual
This manual is provided as a supplement to the equipment manufacturer’s manuals. This manual provides
information specific to the use of this equipment on the Wood-Mizer® sawmill. Refer to the sawmill opera-
tor’s manual and manufacturer's manual before attempting to operate this equipment.
IMPORTANT! Read the sawmill operator’s manual and engine manufacturer’s manual for
instructions and safety precautions before operating this equipment.
The information and instructions given in this manual do not amend or extend the limited warranties for the
equipment given at the time of purchase.
SECTION 1 OPERATION
1.1 Starting The Engine
Engine Start
DANGER! Always be sure the blade is disengaged and all persons are out of the path of
the blade before starting the engine. Failure to do so will result in serious injury.
Operate your engine/machine only in well ventilated areas. The exhaust gases of your
engine can cause nausea, delirium and potentially death unless adequate ventilation is
present.
Never operate an engine with a fuel or oil leak. The leaking fuel or oil could potentially
come in contact with hot surfaces and ignite into flames.
WARNING! Do not operate engine without proper and operational spark arrester/muffler.
Sparks emitted from the engine exhaust could ignite surrounding materials, causing seri-
ous injury or death.
1. See the engine manufacturer’s manual for lubricating oil recommendations for specific temperature ranges.
2. Use #2 or better quality diesel fuel for above freezing starting. Use a #1 quality diesel fuel for below freezing
starting.
3. Turn the key switch to the on (#1) position.
4. Turn the key switch to the start (#2) position and release.
Engine Shutoff
1. Disengage the clutch handle to stop the blade if necessary.
2. Turn the key switch to the off (#0) position.
Maintenance
Safety 2
Maintenance WM doc 3/5/21 2-1
SECTION 2 MAINTENANCE
Refer to the manufacturer’s manual for maintenance intervals and procedures unless otherwise instructed in
this manual. Follow the manufacturer’s recommendations for dusty conditions.
IMPORTANT! This manual only provides information about additional procedures or pro-
cedures to be performed at different time intervals than found in the manufacturer's man-
uals. Refer to the manufacturer's manual for complete maintenance instructions.
WARNING! Clean sawdust from all guards, vents, control boxes, or
any area where sawdust may gather after every shift. Failure to do
so may result in fire, causing death or serious injury.
2.1 Safety
Use caution when performing maintenance or service to the engine.
DANGER! Always be aware of and take proper protective measures against rotating
shafts, pulleys, fans, etc. Always stay a safe distance from rotating members and make
sure that loose clothing or long hair does not engage rotating members resulting in possi-
ble injury.
Engine components can become very hot during operation. Avoid contact with any part of
a hot engine. The exhaust components of your engine are especially hot during and fol-
lowing operation. Contact with hot engine components can cause serious burns. There-
fore, never touch or perform service functions on a hot engine. Allow the engine to cool
sufficiently before beginning any service function.
WARNING! Remove the blade before performing any engine service. Failure to do so
may result in serious injury.
Always wear proper and necessary safety equipment when performing service functions.
Proper safety equipment includes eye protection, breathing protection, hand protection
and foot protection.
This symbol identifies the interval (hours of operation) at which each maintenance procedure should be
performed. "AR" signifies maintenance procedures which should be performed as required.
2.2 Air Filter & Pre-Cleaner
WARNING! Always wear proper and necessary safety equipment when performing ser-
vice functions. Proper safety equipment includes eye protection, breathing protection,
hand protection and foot protection.
Service the pre-cleaner every four hours of operation. Service by gently shaking excess sawdust and debris
from the foam piece.
0
4
Maintenance
Fuel Filter
2
2-2 WM doc 3/5/21 Maintenance
Clean the air filter (air cleaner element) and pre-cleaner (element wrapper) every eight hours of operation.
See the engine manual for further instructions.
Replace the air filter (cleaner) every 200 hours of operation.
Replace the pre-cleaner (element wrapper) every 2000 hours of operation.
2.3 Fuel Filter
Replace the fuel filter every 100 hours of operation or as required for engine performance.
2.4 Battery
Check the battery electrolyte level every 50 hours of operation. See manufacturer’s manual for instructions.
DANGER! Batteries expel explosive gases. Keep sparks, flames, burning cigarettes, or
other ignition sources away at all times. Always wear safety goggles and a face shield
when working near batteries. Failure to do so will cause serious injury.
WARNING! Battery posts, terminals and related accessories contain lead and lead com-
pounds, chemicals known to the State of California to cause cancer and reproductive
harm. Wash hands after handling.
2.5 Alternator Belt
Adjust the alternator belt as needed.
Check the alternator belt for tension and wear when battery is not charging properly or when the alternator
belt is squealing.
To tighten the belt, loosen the adjustment bolt and lock washer.
Pivot the alternator away from the motor until the belt has 3/16" (5 mm) deflection with a 5 lb. deflection
force.
Retighten the adjustment bolt.
8
200
2000
100
50
AR
Maintenance
Alternator Belt 2
Maintenance WM doc 3/5/21 2-3
See Figure 2-1.
FIG. 2-1 LT35 D24
3H1174-6
Loosen bolt to
pivot alternator
clockwise and
tighten belt
Replacement Parts
Fuel Tank
3
3-1 WM doc 3/5/21 Replacement Parts
SECTION 3 REPLACEMENT PARTS
3.1 Fuel Tank
REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY.
TRAY ASSEMBLY, LT35 D24 DIESEL TANK 079084 1
1Weldment, Fuel Tank Tray 103810 1
2Cover, Fuel Tank 103867 1
Tank, 5 Gallon Low Pro EPA Fuel 103928 1
3Cap, Fuel Tank Diesel 080185BE 061257 1
4Fitting, Pick-Up/Tube Diesel 468871A 061255 1
5Grommet, Shut Off 046881 061250 2
6Fitting, Return/tube Diesel 468489 061256 1
7Bolt, 5/16-18 x 1/2” Hex Head Grade 5 F05006-15 4
8Bolt, 3/8-16 x 3” Hex Head Grade 5 F05007-73 3
9Nut, 3/8-16 Hex Nyloc F05010-10 3
10 Washer, 3/8” Flat SAE F05011-3 6
11 Washer, 5/16” Split Lock F05011-13 4
12 Washer, 5/16” SAE Flat F05011-17 4
13 Bulb, 5/16" Fuel Line Primer 006687 1
14 Hose Clamp, 7/32in-5/8in P649 2
Hose, Fuel 5/16" EPA 15G CARB R02423-3 4 Ft
Hose, Fuel 1/4" EPA 15G CARB R02423-2 6 Ft
1
2
3
9
8
456
7
10
11
12
13
14
3H1174-1B
Replacement Parts
Engine Mounts 3
Replacement Parts WM doc 3/5/21 3-2
3.2 Engine Mounts
REF DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY.
1Bolt, 3/8-16x3 1/2 HH Gr5 F05004-123 1
1 122337 was 076645; 122338 was 076644; F05004-123 was F05007-78; Added 018751 and 018734;
Mounting weldments and hardware were modified with ECN 37662 for mill revision A6.12 for LT35 and
revision A6.15 for LT35HD.
4
2Washer, Motor Mount 018751 14
3Bushing, Kubota Rubber Mount (two pieces) 018734 14
4Washer, 3/32x3/4 Stepped 074822 4
5Bolt, M10-1.50x20mm HH FT 8.8 F05004-207 15
6Washer, 10mm Split Lock F05011-88 15
7Weldment, Engine Mount Left 122338 11
8Washer, 3/8 Flat SAE F05011-3 4
9Nut, 3/8-16 Hex Nyloc F05010-10 4
10 Cap, 3/8 Pipe Galvanize P04332 1
11 Hose, 3/8NPTx9 5/8 Rubber P10082 1
12 Fitting, M16-3/8 NPT 046025 1
13 Weldment, Engine Mount Right 122337 11
TD-D24-01
1
2
3
4
3
567
8
9
10 11
12
13
Replacement Parts
Engine Service Parts
3
3-3 WM doc 3/5/21 Replacement Parts
3.3 Engine Service Parts
Engine, 24HP Yanmar Tier4 Final Diesel 074885 1
Filter, Oil, Yanmar, 3TNV70-ASA #119305-35151 044647 1
Oil Pressure Switch, Yanmar TNV88 #114250-39450 057936 1
Belt, Yanmar Fan #25132-003500 061204 1
Switch, Temp WM Installed/Plug on wires #121250-44901 044655 1
Alternator, 105A 12V Modified w/Harness #20-146-C2 079280 1
Solenoid, Fuel Shut Off D24 #119233-77932 061211 1
Gasket, Water Temp Switch D24 #124465-44950 061212 1
Starter Assembly, D24 #119515-77010 061214 1
Relay, Pre-Heat Crank Fuel D24 #119650-77911 061215 3
Radiator, D24 #KR13 061216 1
Cap, Radiator D24 #129107-44590 061217 1
Assembly, Muffler D24 #KM11 061219 1
Cap, Rain D24 #119749-13600 061220 1
Tank, Coolant Reservoir D24 #121468-44520 061221 1
Filter, Air D24 #2S-E1 061218 1
Heater, Engine Block D24 061225 1
Gasket, Valve Cover, 3TNV70-ASA #119515-11310 044642 1
Seal, Yanmar Front Main #119717-01800 061196 1
Injector Assy, Yanmar #119C10-53000 061197 1
Seal, Yanmar Rear Main #119734-02220 061198 1
Thermostat, D24 #119717-49800 061213 1
Thermostat Gasket, Yanmar TNV #129795-49551 044652 1
Replacement Parts
Engine Service Parts 3
Replacement Parts WM doc 3/5/21 3-4
Pump Assembly, Yanmar Water #119027-42000 061199 1
Gasket, Water Pump, Yanmar, 3TNV70-ASA #119515-42020 044654 1
Solenoid, Power #119C00-61900 061307 1
Diode, Solenoid Relay, Yanmar 3TNV88/70 #119643-66900 044657 1
Timer, Yanmar, 3TNV70-ASA #129211-77920 044658 1
Gasket, Exhaust Yanmar 3TNV70-ASA #119515-13200 044659 1
Fan, Yanmar Radiator #119258-44740 061200 1
Gasket, Yanmar Head #119C10-01330 061201 1
Plug, Oil Drain, Yanmar, 3TNV70-ASA #105425-01690 044663 1
Seal, Oil Drain, Yanmar, 3TNV70-ASA #22190-160002 044664 1
Plug, Yanmar Glow #119717-77801 061202 3
Gasket, Manifold, Yanmar, 3TNV70-ASA #119717-13110 044666 1
Dipstick, Yanmar #119025-34800 061203 1
Pipe, Yanmar Fuel Return #119D00-59540 061205 1
Radiator Kit, Yanmar #119515-44500 061206 1
Bottle Assy, Yanmar #121468-44520 061207 1
Pump, Fuel Injection D24 #719D25-51310 061306 1
Filter Assembly, Fuel 119833-55621 061295 1
Filter, Fuel Yanmar #119810-55650 061099 1
Replacement Parts
Engine Base
3
3-5 WM doc 3/5/21 Replacement Parts
3.4 Engine Base
REF DESCRIPTION (♦ Indicates Parts Available in Assemblies Only) PART # QTY.
ASSY, D24 YANMAR TIER4 FINAL BASE ENGINE 122336
1Weldment, D24 Radiator Fan Guard 079282 1
2Washer, 5/16 Split Lock F05011-13 4
3Washer, 1/4 SAE Flat F05011-11 7
4Bolt, M6-1.0x45 HH Class 8.8 F05020-28 4
5Weldment, D24 Alternator Guard 079314 1
6Bolt, 1/4-20x3/4 FT HHC F05005-1 1
7Plate, Yanmar Lower Radiator Guard 074786 1
8Bolt, 1/4-20x1/2 HH-> F05005-15 2
9Weldment, Engine Mount Right 122337 1
10 Weldment, Engine Mount Left 122338 1
11 Nut, 5/16-18 Nylok Hex F05010-58 1
12 Plate, D24 Lift Bracket/Fuel Filter Mnt 074796 1
13 Spacer, 25/64IDx3/4ODx1/2Long S22625 1
Filter Assembly, Fuel 119833-55621 061295 1
Filter, Fuel Yanmar #119810-55650 061099 1
15 Bolt, 5/16-18x3 1/4 HH Gr5 F05006-133 1
16 Washer, 5/16 SAE Flat F05011-17 4
17 Washer, 1/4 Split Lock F05011-14 7
18 Bolt, M8x1.25x25mm C/S 8.8 Din 933 HH F05004-40 4
19 Engine, 24HP Yanmar Tier4 Final Diesel 074885 1
1234
5
6
7
8
910
11
12
13
14
15
16
17
18
19
TD-D24-04
Replacement Parts
Drive Shaft and Flywheel Cover 3
Replacement Parts WM doc 3/5/21 3-6
3.5 Drive Shaft and Flywheel Cover
REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY.
1Bolt, M8x1.25x25 HH FT F05004-40 1
2Washer, 5/16 Split Lock F05011-13 1
3Washer, 5/16 Star ET F05011-33 1
4Shaft, 1-7/16 Yanmar D24 Short Stub 074969 1
5Screw, M8x1.25x25mm Flat Socket C/S BO CL-10.9 F05021-30 5
6Bushing, SHx1 7/16 016535 1
7Sheave, 3V5.6x2-SH 047742 1
8Belt, 2/3VFL900 Drive 047751 1
Cover Assembly, LT35D24 Flywheel 079081 1
9Bolt, M8x1.25x16mm HH F05004-47 1
10 Washer, 5/16 Split Lock F05011-13 1
11 Washer, 5/16 SAE Flat F05011-17 1
12 Plate, LT35D24 Lower Flywheel Guard 079064 1
13 Bolt, 1/4-20x3/4 FT HHC F05005-1 1
14 Washer, 1/4 Split Lock F05011-14 3
15 Washer, 1/4 SAE Flat F05011-11 3
16 Weldment, LT35D24 Yanmar Flywheel Cover 074984 1
17 Bolt, 5/16-24x5/8 Self Tap F05015-15 2
18 Washer, 10mm Split Lock F05011-88 2
19 Bolt, M10-1.50x20mm HH FT 8.8 F05004-207 2
20 Nut, 3/8-16 Keps F05010-19 1
21 Support Wldmt, LT15G25 Belt 048237 1
22 Bolt, 3/8-16x3/4 HH Gr5 F05007-118 1
123
45678
9101112
131415
17
181
TD-D24-03202122
123
45678
9
10
11
12
13
14
15
16
17
18
19
TD-D24-03
20 21 22
Replacement Parts
Control Panel and Throttle Cable
3
3-7 WM doc 3/5/21 Replacement Parts
3.6 Control Panel and Throttle Cable
REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY.
1Bolt, #10-24x1 Unslotted HH F05004-156 1
2Clamp, Throttle Cable 079082 1
3Plate, D24 Throttle Cable Mount 074795 1
4Washer, #10 SAE Flat F05011-18 1
5Nut, 10-24 Hex Nylock-> F05010-160 1
6Throttle Fitting, Swivel 048904 1
7Nut, M8-1.25 Hex Nylock F05010-132 1
8Washer, 5/16 SAE Flat F05011-17 3
9Washer, 5/16 Split Lock F05011-13 3
10 Screw, M8-1.25x30 HHC F05021-11 2
11 Cable, LT15 D17 007392 1
12 Plate, LT35D24 Throttle Cable 079067 1
Panel Assembly, LT35D24 Control 079077 1
1
2
3
4
5
6
78 9 10
11
12
13
14
15 16 17 18
19
20
21
TD-D24-05
Replacement Parts
Control Panel and Throttle Cable 3
Replacement Parts WM doc 3/5/21 3-8
13 Panel Assembly, KP7 Key Switch/Control 074934 1
14 Plug, AS100 Oiltite Painted 079080 1
15 Bolt, #10-32x1/2 HH F05004-60 4
16 Washer, #10 Split Lock F05011-20 4
17 Washer, #10 SAE Flat F05011-18 4
18 Bolt, 1/4-20x1 1/4 HH FT Cap F05005-3 2
19 Plate, D24 Key Switch/Control Mount 074797 1
20 Washer, 1/4 SAE Flat F05011-11 4
21 Nut, 1/4-20 Nylock F05010-69 2
Replacement Parts
Fuel Pump Assembly
3
3-9 WM doc 3/5/21 Replacement Parts
3.7 Fuel Pump Assembly
REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY.
Sensor Assembly, LT35D24 Fuel Pump/Pressure 079066 1
1Plate, D24 Yanmar Fuel Pump Mount 079065 1
2Clamp, 3/16 Wire 13/32 Mounting Hole 079083 1
3Bolt, 1/4-20x1 Hex Head Grade 5 F05005-101 4
4Bolt, 5/16-18x1 Hex Head F05006-1 2
5Bolt, 5/16-18x3 1/4 Hex Head Grade 5 F05006-133 1
6Nut, 5/16-18 Nylok Hex F05010-58 3
7Nut, 1/4-20 Nylock F05010-69 4
8Washer, 1/4 SAE Flat F05011-11 6
9Washer, 5/16 SAE Flat F05011-17 5
10 Spacer, 25/64IDx3/4ODx1/2Long S22625 1
11 Filter Assembly, Yanmar Fuel/Water Separator #129335-55701 040345 1
Filter, Water Seperator Yanmar #171081-55910 061296 1
12 Driver, Pressure Sensor/Solenoid 074900 1
13 Pump, Yanmar Fuel Feed #119225-52102 061074 1
1
2
3
4
5
6
7
10
11
12
13
9
8
3H1174-5
Replacement Parts
Throttle Assembly 3
Replacement Parts WM doc 3/5/21 3-10
3.8 Throttle Assembly
REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY.
1 BLOCK WELDMENT, LINKAGE CLUTCH/BRAKE 065574 1
2 PIN, 3/16” X 1 1/4” ROLL F05012-16 1
3 BUSHING, 5/8” ID X 7/8” OD X 1 1/4” LONG FL BRONZE 016486 2
4 SHAFT, LT28 THROTTLE 049340 1
5 ACTUATOR WELDMENT, THROTTLE LT15D&G 034815 1
6 SCREW, 3/8-16 X 3/8” SOCKET HEAD CUP PT SET F05007-68 2
7 LINKAGE, THROTTLE LT15D&G 034818 1
8 BOLT, 1/4-20 X 1/2” HEX HEAD F05005-15 1
9 NUT, 1/4-20 SWAGED F05010-21 1
10 BUSHING, 1” X 1 1/4” X 3/4” FLANGED BRONZE P737 2
11 PIVOT WELDMENT, CLUTCH/BRAKE 034608 1
LINKAGE ASSEMBLY, W/BEARING 034605 1
12 Boss Weldment, Clutch/Brake Linkage 034604 1
13 Bushing, 5/8” ID x 7/8” OD x 1 1/4” Long Flanged Bronze 016486 1
NUT ASSEMBLY, 1/2-13 SPRING LOCKING 038778 1
14 Nut, 1/2-13 Hex Jam F05010-31 1
15 Nut, 1/2-13 Spring Lock 038777 1
16 Spring, .72” OD x .576” ID x 1.25L Compression 046975 1
12
3
13
4
3
5
6
7
8
9
10
10
11
12
14
17
18
19
20
21
22
20
23
21
33
32
24
25
26
27
28
31
30 29
3H1089-4D
15
16
Replacement Parts
Throttle Assembly
3
3-11 WM doc 3/5/21 Replacement Parts
17 Nut, 1/2-13 Half Nylon Lock F05010-127 1
BRAKE/CLUTCH ASSEMBLY 065874 1
18 Arm Weldment, Clutch/Brake 065873 1
19 Bolt, 3/8-16 x 2 Hex Head Grade 5 F05007-124 1
20 Nut, 3/8-16 Hex Nyl Lock F05010-10 2
21 Washer, 3/8” Flat SAE F05011-3 3
22 Nut, 3/8-16 Swaged F05010-25 1
23 Spring, Idler Arm LT15/D/E/G 034810 1
24 Idler, 4" O.D. x 3/8” Bore 034602 1
25 Bolt, 3/8-16 x 2-1/2” Hex Head Grade 5 F05007-125 1
26 Block, LT15 Brake 016488 2
27 Bolt, #10-24 x 1” Socket Head Cup F05004-2 4
28 Nut, #10-24 Keps F05010-14 8
29 Screw, 10-24 x 5/8” FSHC F05004-282 4
30 Plate, Brake Adjustment 065872 2
31 Washer, #10 SAE Flat F05011-18 4
32 NUT, 3/8-16 JAM F05010-29 1
33 SCREW, 3/8-16 X 1 1/4 SHOP SET F05007-18 1
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