woodmizer Simple Set SSW Guide

Simple Set
Safety, Operation, Maintenance
& Parts Manual
SSW, SSW-R rev. A.00 - A.03
Safety is our #1 concern! Read and understand
all safety information and instructions before oper-
ating, setting up or maintaining this machine.
February 2010 Form #1611

ii SS09doc042913 Table of Contents
Table of Contents Section-Page
SECTION 1 SETUP & OPERATION 1-1
1.1 Initial Setup ............................................................................................1-1
1.2 Operation................................................................................................1-2
1.3 Troubleshooting......................................................................................1-3
Error Messages.....................................................................1-3
Diagnostic Lights..................................................................1-4
Simple Set Up/Down Gear Settings Adjustment ...................1-5
Simple Set PID Settings.........................................................1-6
SECTION 2 REPLACEMENT PARTS 2-1
2.1 Simple Set Kit, Complete (Standard).....................................................2-1
2.2 Simple Set Kit, Complete (Standard Remote)........................................2-3
2.3 Sensor Assembly....................................................................................2-4
2.4 Simple Set Control (Standard)................................................................2-5
2.5 Simple Set Control (Standard Remote Operator)...................................2-7
2.6 Simple Set Control (Standard Remote Power Box)...............................2-9
SECTION 3 ELECTRICAL INFORMATION 3-1
3.1 Wiring Diagram (Standard)....................................................................3-1
INDEX I
TOC

Setup & Operation
Initial Setup
Setup & Operation SS09doc042913 1-1
1
SECTION 1 SETUP & OPERATION
1.1 Initial Setup
See Figure 1-1. Turn the sawmill control key switch to the ON (#1) position. Simple Set
will start up in manual mode. As the control powers up, the software revision is displayed.
This information can be helpful should you require service.
In manual mode, press the Up arrow to enter the setup menus.
Set Speed: Available values are 1 - 5. The default value is 5. Lowering the Set Speed will
assist in achieving the desired blade height setting in situations where the up/down
chains or mast pads are too loose.
Use the Up and Down buttons to scroll to the desired Set Speed setting.
Press the Auto button to scroll to the Units menu or the Manual button to exit.
Units: Simple Set can display units in inches (default) or millimeters.
Push the Up or Down buttons to scroll to the desired unit setting.
Press the Auto button to scroll to the Language menu or the Manual button to
exit.
FIG. 1-1
3H1041
Scroll
Up/Down
Display Manual
Auto

Setup & Operation
Operation
1
1-2 SS09doc042913 Setup & Operation
Language: To date, the only available language is English.
Press the Auto button to scroll back to the Set Speed menu or the Manual but-
ton to exit.
1.2 Operation
Manual: With Simple Set in manual mode, operate the sawmill up/down system as nor-
mal with the sawmll control drum switch. The display will show a ‘D’ when the drum switch
is pushed down and a ‘U’ when pushed up.
Auto: With Simple Set in auto mode, the saw head will move down the increment dis-
played when the sawmill control drum switch is activated in the down position. The saw
head will move up as normal when the drum switch is activated in the up position. Two
sets of values can be stored in the control.
Push the Auto button to display the Set1 value. Push Auto again to toggle to
the Set2 value.
While either Set1 or Set2 value is displayed, use the Up and Down buttons to
adjust the value in 1/16” (or 1mm) increments.
Bump the up/down drum switch down to move the blade to the next increment. Holding
the drum switch up or down will bypass Simple Set and move the saw head until the drum
switch is released.
If the saw head is raised before the next cut, pushing the drum switch down will return the
saw head to the original position plus the increment value.
Push the Manual button to exit auto mode.
Turn the sawmill control key switch to the OFF (#0) position to power off Simple Set.

Setup & Operation
Troubleshooting
Setup & Operation SS09doc042913 1-3
1
1.3 Troubleshooting
1.3.1 Error Messages
See Table 1-1. A description of Simple Set error messages is provided below.
Error Description
E02 Sensor This message is displayed if Simple Set cannot detect the
encoder sensor magnet when entering auto mode. Check
that the gear box extension is aligned with the sensor. Push
any button on the Simple Set control to exit to manual
mode.
E03 Sensor This message is displayed if Simple Set cannot detect a
signal from the encoder sensor when entering auto mode.
Check the encoder sensor cable connections. push any
button on the Simple Set control to exit to manual mode.

Setup & Operation
Troubleshooting
1
1-4 SS09doc042913 Setup & Operation
1.3.2 Diagnostic Lights
See Figure 1-2. LED indicator lights are provided on the encoder sensor housing and the
display circuit board and H-bridge module inside the Simple Set control box. Observing
the LED lights during operation can help identify problems with the sensor, drum switches
or Simple Set control.
During normal operation:
As the up/down gearbox shaft spins to move the saw head up or down, the sensor
LED will illuminate and brighten. After each complete revolution of the shaft, the
LED will turn off then illuminate and brighten.
In manual mode, both control box LEDs will illuminate red when the drum switch is
activated in the down direction and green when the up/down drum switch is acti-
vated in the up direction. Both LEDs will turn off when the drum switch is released.
In auto mode, both control box LEDs operate the same (green) in the up direction
as in manual mode. When the drum switch is bumped in the down direction, both
LEDs will illuminate red and then the display LED will immediately turn off. When
the blade reaches the increment value set by the Simple Set control, the LED on the
H-bridge will turn off. If the drum switch is held down or the saw head coasts past
the increment, the H-bridge LED will illuminate green indicating the blade will move
up to return to the increment value. When the blade reaches the increment value,
the H-bridge LED will turn off.
FIG. 1-2
H-bridge LEDs
Display
LEDs
Sensor
LED
3H1040-3

Setup & Operation
Troubleshooting
Setup & Operation SS09doc042913 1-5
1
1.3.3 Simple Set Up/Down Gear Settings Adjustment
1. Make sure the power to the control box is on.
2. Press the UP arrow and Manual buttons simultaneously on the Simple Set control panel
to display the Speed setting.
See Figure 1-3.
3. Press the Auto button several times until "Gear: 0.xxxx" appears.
4. Use the Up/Down arrow buttons to set the value of the Gear Setting as shown in the table
below.
5. Press the Auto button to display "InvGear: xx".
6. Use the Up/Down arrow buttons to set the InvGear setting to the required value as shown
in the table above.
7. Press the Manual button to return to the main menu.
FIG. 1-3
Models Revision Gear Setting InvGear Setting
LT40 (Default) All 0.0938 (Default) No (Default)
LT35/LT35HD A1.00 - A1.02 0.2250 Yes
LT35/LT35HD A2.00 - A2.01 0.3492 Yes
LT35/LT35HD A3.00+ 0.1170 Yes
3H1128
Scroll
Up/Down
Display Manual
Auto

Setup & Operation
Troubleshooting
1
1-6 SS09doc042913 Setup & Operation
1.3.4 Simple Set PID Settings
1. Make sure the power to the control box is on.
2. Press the UP arrow and Manual buttons simultaneously on the Simple Set control panel
to display the Speed setting.
See Figure 1-5.
3. Press the Auto button several times until PGain, DGain and IGain settings appear. Use
the Up/Down arrow buttons to set the settings to the required values. IMPORTANT! The
PID settings are facory-set and they should not be changed. If necessary, set the PID set-
tings to the following values: PGain 1.0, DGain 0.0 and IGain 0.0.
4. Press the Manual button to return to the main menu.
FIG. 1-5
3H1128
Scroll
Up/Down
Display Manual
Auto

Replacement Parts
Simple Set Kit, Complete (Standard)
Replacement Parts SS09doc042913 2-1
2
SECTION 2 REPLACEMENT PARTS
2.1 Simple Set Kit, Complete (Standard)
REF DESCRIPTION (Indicates Parts Available In Assemblies Only) PART # QTY.
KIT, FACTORY-INSTALLED SIMPLE SET (STANDARD) SSW 1
KIT, FIELD-INSTALLED SIMPLE SET (STANDARD) SSW-R 1
1Simple Set Control (See Section 2.4)
2Screw, 1/4-20 x 1/2” Slotted Hex Head F05015-1 2
3Tubing, 1/2” Neoprene R02348 .5 ft.
4Screw, #10-24 x 3/8” Button Socket Head Stainless F05004-218 2
5Nut, #10-24 Self-Locking Hex F05010-14 2
6Tie Wrap, 3/16” x 6” UV Black F05089-3 4
7Simple Set Encoder (See Section 2.3)
8Cable, Simple Set Sensor 053380 1
9Cover, Simple Set Enclosure 006862 1
10 Bracket, Sensor Cable (SSW Only) 007067 1 1
11 Bracket, Simple Set Mount (SSW-S Only) 007416 1
12 Bolt, 3/8-16 x 1” Hex Head F05007-7 2
13 Washer, 3/8” Split Lock F05011-4 2
1
2
3
4
5
6
7
9
15
16
17
18
19 20
21
22
23
3H1040D
8
10
11
1413
12

Replacement Parts
Simple Set Kit, Complete (Standard)
2
2-2 SS09doc042913 Replacement Parts
14 Washer, 3/8” SAE Flat F05011-3 2
SSW-R Field Installed Kit Only (Includes parts above plus):
15 Bolt, 1/4-20 x 1/2” Hex Head F05005-15 4
16 Washer, 1/4” Split Lock F05011-14 4
17 Washer, 1/4” SAE Flat F05011-11 4
18 Nut, 1/4-20 Hex Nylon Lock F05010-69 4
19 Sheave, Modified AK64 x 5/8” 006874 1
20 Screw, #8-32 x 1” Flat Socket Head F05004-252 2
21 Bracket, Up/Down Motor Mount (Grove) 014073 1
22 Bracket, Up/Down Motor Mount (IPTS) 014529 1
23 Tie Wrap, 3/16” x 6” UV Black F05089-3 6
Instruction Sheet, Simple Set Retrofit SSW-1600 1
Manual, Simple Set Option M1610 1
1 Added to secure sensor cable away from moving up/down pulley (Rev. A.01).