Woodward SPM-D10 User manual

37215C
SPM-D10
Synchronizing Unit
Manual
Version 6.1xx
Manual 37215C

Manual 37215C SPM-D10 - Synchronizing Unit
WARNING
Read this entire manual and all other publications pertaining to the work to be performed before
installing, operating, or servicing this equipment. Practice all plant and safety instructions and
precautions. Failure to follow instructions can cause personal injury and/or property damage.
The engine, turbine, or other type of prime mover should be equipped with an overspeed
(overtemperature, or overpressure, where applicable) shutdown unit(s), that operates independ-
ent of the prime mover control unit(s). This is to protect against runaway or damage to the en-
gine, turbine, or other type of prime mover with possible personal injury or loss of life should
the mechanical-hydraulic governor(s) or electric control(s), the actuator(s), fuel control(s), the
driving mechanism(s), the linkage(s), or the controlled unit(s) fail.
CAUTION
To prevent damage to a control system that uses an alternator or battery-charging unit, ensure
the charging unit is turned off prior to disconnecting the battery from the system.
Electronic controls contain static-sensitive parts. Observe the following precautions to prevent
damage to these parts.
•Discharge body static before handling the control (with power to the control turned off, con-
tact a grounded surface and maintain contact while handling the control).
•Avoid all plastic, vinyl, and Styrofoam (except antistatic versions) around printed circuit
boards.
•Do not touch the components or conductors on a printed circuit board with your hands or
with conductive units.
Important Definitions
WARNING
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious
injury. Appropriate precautions must be taken.
CAUTION
Indicates a potentially hazardous situation that, if not avoided, could result in damage to equip-
ment.
NOTE
References to other notes and supplements as well as tables and lists are identified by means of
the "i" symbol. Most of the referenced sections are included in the Annex.
Woodward Governor Company reserves the right to update any portion of this publication at any time. Information provided by
Woodward Governor Company is believed to be correct and reliable. However, Woodward Governor Company assumes no re-
sponsibility unless otherwise expressly undertaken.
© Woodward Governor Company
All Rights Reserved.
Page 2/76 © Woodward Governor Company

Manual 37215C SPM-D10 - Synchronizing Unit
© Woodward Governor Company Page 3/76
Revision History
Rev. Date Editor Changes
NEW Tr Release
A Tr
B 03-11-24 Tr
C 05-05-10 TP Improved: description wide-range power supply, technical data; language revision
Contents
CHAPTER 1. GENERAL INFORMATION..........................................................................6
CHAPTER 2. ELECTROSTATIC DISCHARGE AWARENESS..............................................8
CHAPTER 3. INSTALLATION ........................................................................................9
Wiring Diagram.................................................................................................................... 10
SPM-D10 (Power Supply: 24 Vdc)............................................................................ 10
SPM-D10/X (Power Supply: 24 Vdc) ........................................................................ 11
SPM-D10-N (Power Supply: 90 to 250 Vac/dc) ........................................................ 12
SPM-D10/X-N (Power Supply: 90 to 250 Vac/dc)..................................................... 13
Reference Point................................................................................................................... 14
Power Supply (Standard & Option N).................................................................................. 14
Measuring Inputs ................................................................................................................. 15
Generator .................................................................................................................. 15
Mains/Busbar ............................................................................................................ 16
Mains (Option HJV)................................................................................................... 16
Discrete Inputs..................................................................................................................... 17
Relay Outputs...................................................................................................................... 18
Controller Outputs ............................................................................................................... 19
SPM-D10................................................................................................................... 19
SPM-D10/X ............................................................................................................... 20
CHAPTER 4. DESCRIPTION OF FUNCTIONS ................................................................22
Function Tables ................................................................................................................... 22
Table for Terminal 6 if configured "Enable/Release Control" ................................... 22
Table for Terminal 6 if configured "OFF"................................................................... 23
Additional Conditions ................................................................................................ 24
Control Inputs ...................................................................................................................... 25
Isolation of the Power Supply from the Discrete Inputs ...................................................... 25
Operating Conditions........................................................................................................... 26
No Load Control ........................................................................................................ 26
Synchronizing............................................................................................................ 26
Synch-Check ............................................................................................................. 27
Isolated Operation ..................................................................................................... 27
Closing the CB Without Synchronization (Dead Bus Start) ...................................... 27
LED "Gen CB - ON" Flashes..................................................................................... 27
Control Outputs ................................................................................................................... 28
Analog Controller Outputs ................................................................................................... 29

Manual 37215C SPM-D10 - Synchronizing Unit
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CHAPTER 5. DISPLAY AND OPERATING ELEMENTS ...................................................32
Brief Explanation of the LEDs and Push-Buttons................................................................ 33
LEDs.......................................................................................................................... 33
Buttons ...................................................................................................................... 33
Others........................................................................................................................ 33
LEDs .................................................................................................................................... 34
Pushbuttons......................................................................................................................... 36
LC Display ........................................................................................................................... 37
Display Monitoring in Automatic Mode: Double Voltage / Frequency Display.......... 37
Display Monitoring in Automatic Mode: Alarm Indication.......................................... 37
CHAPTER 6. CONFIGURATION ..................................................................................38
Configure Basic Data........................................................................................................... 38
Password Protection ................................................................................................. 39
Direct Configuration................................................................................................... 40
Configure Basic Settings ..................................................................................................... 41
Configure Controller ............................................................................................................42
No Load Control ........................................................................................................ 42
Frequency Controller................................................................................................. 43
Voltage Controller...................................................................................................... 48
Synchronization......................................................................................................... 52
Synchronization Time Monitoring.............................................................................. 54
Dead Bus Start .......................................................................................................... 55
Configure Monitoring ........................................................................................................... 56
Mains Frequency (Option HJV)................................................................................. 56
Mains Voltage (Option HJV)...................................................................................... 58
Phase/Vector Shift (Option HJV)............................................................................... 60
Auto Acknowledge Messages (Option HJV) ............................................................. 62
Password Configuration ...................................................................................................... 63
CHAPTER 7. COMMISSIONING...................................................................................64
CHAPTER 8. SERVICE OPTIONS................................................................................66
Product Service Options...................................................................................................... 66
Returning Equipment for Repair.......................................................................................... 66
Packing a Control ...................................................................................................... 67
Return Authorization Number RAN ........................................................................... 67
Replacement Parts .............................................................................................................. 67
How to Contact Woodward.................................................................................................. 68
Engineering Services........................................................................................................... 69
Technical Assistance........................................................................................................... 70
APPENDIX A. DIMENSIONS.......................................................................................71
APPENDIX B. LIST OF PARAMETERS.........................................................................72
APPENDIX C. TECHNICAL DATA ...............................................................................74

Manual 37215C SPM-D10 - Synchronizing Unit
© Woodward Governor Company Page 5/76
Illustrations and Tables
Illustrations
Figure 3-1: Wiring diagram SPM-D10................................................................................................................ 10
Figure 3-2: Wiring diagram SPM-D10/X............................................................................................................ 11
Figure 3-3: Wiring diagram SPM-D10/N............................................................................................................ 12
Figure 3-4: Wiring diagram SPM-D10/X-N........................................................................................................ 13
Figure 3-5: Reference point................................................................................................................................. 14
Figure 3-6: Power supply (24 Vdc, standard)...................................................................................................... 14
Figure 3-7: Power supply (90 to 250 Vac/dc, option N) .....................................................................................14
Figure 3-8: Measuring inputs - generator (variable system) voltage................................................................... 15
Figure 3-9: Measuring inputs – synchronization voltage .................................................................................... 16
Figure 3-10: Measuring inputs – mains voltage..................................................................................................16
Figure 3-11: Discrete inputs................................................................................................................................17
Figure 3-12: Relay outputs – control output #1 (CB control).............................................................................. 18
Figure 3-13: Relay outputs – control output #2 (messages)................................................................................ 18
Figure 3-14: Controller - SPM-D10 - three-position controller........................................................................... 19
Figure 3-15: Controller - SPM-D10/X - three-position controller....................................................................... 20
Figure 3-16: Controller - SPM-D10/X – analog controller output - speed/frequency......................................... 21
Figure 3-17: Controller - SPM-D10/X – analog controller output - voltage .......................................................21
Figure 4-1: Control loop...................................................................................................................................... 29
Figure 4-2: Step response (example)...................................................................................................................29
Figure 4-3: Step response – controller set-up......................................................................................................31
Figure 5-1: Front foil........................................................................................................................................... 32
Figure 8-1: Dimensions.......................................................................................................................................71
Tables
Table 4-1: Operating conditions - terminal 6 = "Enable/Release control".......................................................... 22
Table 4-2: Operating conditions – terminal 6 = "OFF"....................................................................................... 23
Table 4-3: Operating conditions - terms..............................................................................................................24

Manual 37215C SPM-D10 - Synchronizing Unit
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Chapter 1.
General Information
The SPM-D10 is a synchronizing unit. The following functions can be realized by using the appropriate
discrete inputs:
•Synchronization
•Synch-check
•Dead bus start
The SPM-D starts as a standard unit that may have additional functions added with each model. The
model of the SPM-D is designated as follows:
SPM-D1040 -h0018 B/ -ABDEF..Z
Options according to list of available options..
These options can be found in the manual. The configuration sec-
tions state if the described function is standard or an optional func-
tion.
Mounting
[B].. Flush-mounting
[M].. DIN-rail/rear panel mounting
Hardware variation
nonstandard models; e.g. green display, custom relays
CT's, current transformers, secondary
[0] = no CT
Voltage transformers/PT's, secondary
[1] = 100 Vac (range 50 to 120 Vac
[4] = 400 Vac (range 50 to 400 Vac)
Type
Examples:
•SPM-D1040B (standard unit with 50 to 400 Vac PT measuring inputs, no CT inputs,
flush mounted, 24 Vdc power supply)
•SPM-D1010B/N(standard unit with 50 to 120 Vac measuring inputs, no CT inputs,
flush mounted, 90 to 250 Vac/dc power supply)

Manual 37215C SPM-D10 - Synchronizing Unit
Intended Use The unit must only be operated as described in this manual. The prerequisite for a proper
and safe operation of the product is correct transportation, storage, and installation as well as careful op-
eration and maintenance.
NOTE
This manual has been developed for a unit equipped with all available options. Inputs/outputs,
functions, configuration screens and other details described, which do not exist on your unit
may be ignored.
The present manual has been prepared to enable the installation and commissioning of the unit.
Because of the large variety of parameter settings, it is not possible to cover every possible
combination. The manual is therefore only a guide. In case of incorrect entries or a total loss of
functions, the default settings can be taken from the enclosed list of parameters at the rear of
this manual.
© Woodward Governor Company Page 7/76

Manual 37215C SPM-D10 - Synchronizing Unit
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Chapter 2.
Electrostatic Discharge Awareness
All electronic equipment is static-sensitive, some components more than others. To protect these compo-
nents from static damage, you must take special precautions to minimize or eliminate electrostatic dis-
charges.
Follow these precautions when working with or near the control.
1. Before doing maintenance on the electronic control, discharge the static electricity on your body to
ground by touching and holding a grounded metal object (pipes, cabinets, equipment, etc.).
2. Avoid the build-up of static electricity on your body by not wearing clothing made of synthetic
materials. Wear cotton or cotton-blend materials as much as possible because these do not store
static electric charges as much as synthetics.
3. Keep plastic, vinyl, and Styrofoam materials (such as plastic or Styrofoam cups, cup holders, ciga-
rette packages, cellophane wrappers, vinyl books or folders, plastic bottles, and plastic ash trays)
away from the control, the modules, and the work area as much as possible.
4. Opening the Control unit will void the warranty!
Do not remove the printed circuit board (PCB) from the control cabinet unless necessary. If you
must remove the PCB from the control cabinet, follow these precautions:
•Make sure that the unit is completely de-energized (all connectors have to be pulled off).
•Do not touch any part of the PCB except the edges.
•Do not touch the electrical conductors, connectors, or components with conductive devices or
with bare hands.
•When replacing a PCB, keep the new PCB in the plastic antistatic protective bag it comes in
until you are ready to install it. Immediately after removing the old PCB from the control unit,
place it in the antistatic protective bag.
WARNING
To prevent damage to electronic components caused by improper handling, read and observe
the precautions in Woodward manual 82715, Guide for Handling and Protection of Electronic
Controls, Printed Circuit Boards, and Modules.

Manual 37215C SPM-D10 - Synchronizing Unit
© Woodward Governor Company Page 9/76
Chapter 3.
Installation
CAUTION
A circuit breaker must be provided near to the unit and in a position easily accessible to the op-
erator. This must also bear a sign identifying it as an isolating switch for the unit.
NOTE
Connected inductive devices (such as operating current coils, undervoltage tripping units, or
auxiliary or power contacts) must be connected to a suitable interference suppressor.

Manual 37215C SPM-D10 - Synchronizing Unit
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Wiring Diagram
SPM-D10 (Power Supply: 24 Vdc)
Reference point
14
Command: close CB
2423
3
alternatively
3
Subject to technical modifications.
L1
L2 Mains voltage or
Busbar voltage
15 3 4 112120 101312 8 9
CB
3
CB
alternatively
3
Drive
G
Reply: CB is open
Enable CB
Generator voltage
Common (term. 3, 4, 5, 6)
Enable isolated operation / dead bus start
Enable control or OFF
0
2005-05-09 | SPM-D10 Wiring Diagram spmd10ww-1905-ap.skf
1 52 6
Readiness for operation
719
Function: NO
18
Mains overfrequency
Mains underfrequency
Phase/vector jump
0 Vdc
24 Vdc
The socket for the PC configuration
is situated on the side of the unit.
Mains overvoltage
Mains undervoltage
SPEED
Three-position controller
VOLTAGE
Three-position controller
lower
raise
raise
lower
L1
L2
Battery
#
SPM-D10 (Synchronizing Unit)
Option HJV
Function: NC
Function: NC
36353433
5150
M e
(only with
ains voltag
Option HJV)
L1
L2
52
L3
Figure 3-1: Wiring diagram SPM-D10