WSTECH BATI0 Series User manual

Original Operating Instructions
BATI0XXX-ES-1-XXX-1
Table of Contents
O_BATI_0XXX-ES-1-ZZZ-1_V1.4_GB
Original Operating Instructions
Battery Charger
BATI0XXX-ES-1-ZZZ-1
WSTECH is a Wind&Sun Technologies and Siemens Joint Venture.
Before starting any work, please read "Original Operating
Instructions" and "Interface Description Modbus TCP and
EtherCAT"!

Original Operating Instructions
BATI0XXX-ES-1-ZZZ-1
Table of Contents
O_BATI_0XXX-ES-1-ZZZ-1_V1.4_GB
Seite 2von 60
Table of Contents
1User Information ........................................................................ 7
1.1 Identification of the Product.............................................................................8
1.2 Scope...........................................................................................................10
1.3 Target Audience ...........................................................................................10
1.4 General Information......................................................................................10
1.4.1 Related Documents...............................................................................10
1.4.2 Symbols.................................................................................................11
1.4.3 Terms und Abbreviations.......................................................................12
1.5 Intended Use................................................................................................13
1.6 Safety Instructions........................................................................................14
1.7 Product Safety Sign......................................................................................15
1.8 Cleaning .......................................................................................................15
2Description................................................................................16
2.1 Functional Description ..................................................................................16
2.2 Principle of the Product.................................................................................16
2.3 Options.........................................................................................................18
2.4 Views............................................................................................................18
2.4.1 Exterior View .........................................................................................18
2.4.2 Interior Views.........................................................................................19
2.4.2.1 Interior View Control Cabinet..........................................................19
2.4.2.2 Interior View Power Unit.................................................................21
3Installation ................................................................................ 22
3.1 Delivery ........................................................................................................22
3.2 Transport......................................................................................................23
3.2.1 Transport with Hoisting Gear.................................................................23
3.2.2 Transport with Crane.............................................................................24
3.3 Installation Site .............................................................................................25
3.3.1 Installation Site Requirements ...............................................................25
3.3.1.1 Environment Variables....................................................................25
3.3.1.2 Foundation .....................................................................................25
3.3.1.3 Distances........................................................................................25
3.3.1.4 Cooling Air Inlet and Outlet.............................................................25
3.3.2 Mounting Points.....................................................................................26
3.4 Electrical Connections ..................................................................................27

Original Operating Instructions
BATI0XXX-ES-1-ZZZ-1
Table of Contents
O_BATI_0XXX-ES-1-ZZZ-1_V1.4_GB
Seite 3von 60
3.4.1 AC Connection ......................................................................................30
3.4.2 DC Connection......................................................................................32
3.4.3 Supply Voltage ......................................................................................33
3.4.4 Data Communication.............................................................................35
3.4.5 Option Island Grid Function...................................................................36
3.4.6 Customer Feedback AC Circuit Breaker (Optional)................................36
3.4.7 Customer Feedback Insulation Monitoring Device (Optional).................37
3.4.8 Customer Feedback Product (Optional).................................................37
3.4.9 Temperature Sensor Connection...........................................................37
3.4.10 Customer Feedback Harmonic and Notch Filter Fuse............................38
3.5 After Installation............................................................................................38
4Operation .................................................................................. 39
4.1 Operating Modes..........................................................................................39
4.2 Enable Switch...............................................................................................39
5Commissioning ........................................................................ 41
5.1 Preparing Commissioning.............................................................................41
5.2 Starting the Product......................................................................................42
5.3 Stopping the Product ....................................................................................43
6Troubleshooting.......................................................................44
6.1 BATI Error Codes .........................................................................................45
6.1.1 BATI Error Codes 11, 13, 15, 17-21.......................................................46
6.1.2 BATI Error Codes 22-29........................................................................46
6.1.3 BATI Error Codes 66-68, 71-73, 76-78, 116-118, 121-123, 126-128, 175
46
6.1.4 BATI Error Code 155.............................................................................46
6.1.5 BATI Error Code 156.............................................................................46
6.1.6 BATI Error Code 157.............................................................................47
6.1.7 BATI Error Code 158.............................................................................47
6.1.8 BAT Error Code 171..............................................................................47
6.1.9 BATI Error Code 172.............................................................................47
6.2 BATI Warning Codes....................................................................................48
6.2.1 BATI Warning Codes 12, 14, 16, 17-21 .................................................48
6.2.2 BATI Warning Codes 22-29...................................................................48
6.2.3 BATI Warning Code 170........................................................................48
7Maintenance.............................................................................. 49
7.1 Annual Maintenance.....................................................................................50
7.1.1 Maintenance in De-energized Condition................................................50

Original Operating Instructions
BATI0XXX-ES-1-ZZZ-1
Table of Contents
O_BATI_0XXX-ES-1-ZZZ-1_V1.4_GB
Seite 4von 60
7.1.1.1 Visual Inspection of Housing...........................................................50
7.1.1.2 Visual Inspection of Interior Area....................................................50
7.1.1.3 Cleaning of Fan and Air Ducts........................................................50
7.1.1.4 Torque Check of Electrical Connections.........................................51
7.1.1.5 Check of Cable and Line Condition.................................................51
7.1.1.6 Check of Fuse Condition ................................................................51
7.1.1.7 Functional Test of DC Switch Disconnector....................................51
7.1.1.8 Functional Test of AC Circuit Breaker.............................................52
7.1.1.9 Functional Test of Enable Switch....................................................52
8Decommissioning ....................................................................53
8.1 Disconnecting Voltage Measurement and Supply Voltage............................53
9Disposal .................................................................................... 54
10 Customer Service.....................................................................55
11 Appendix................................................................................... 56
11.1 Spare Parts...................................................................................................56
11.2 Technical Data..............................................................................................57
11.2.1 Electrical Data .......................................................................................57
11.2.2 General Data.........................................................................................58
11.3 EU Declaration of Conformity........................................................................59

Original Operating Instructions
BATI0XXX-ES-1-ZZZ-1
List of Figures
O_BATI_0XXX-ES-1-ZZZ-1_V1.4_GB
Seite 5von 60
List of Figures
Figure 1: Example of the type plate (control cabinet) ....................................................8
Figure 2: Example of the type plate (power unit)...........................................................9
Figure 3: Example of an option plate.............................................................................9
Figure 4: Schematic structure of the power unit ..........................................................17
Figure 5: Exterior view front........................................................................................18
Figure 6: Interior view front control cabinet .................................................................19
Figure 7: Miniature circuit breaker...............................................................................20
Figure 8: Interior view front power unit........................................................................21
Figure 9: Transport with crane ....................................................................................24
Figure 10: Mounting points BATI0XXX (bottom view)..................................................26
Figure 11: Connection area.........................................................................................28
Figure 12: AC connection............................................................................................31
Figure 13: DC connection ...........................................................................................32
Figure 14: Connection supply voltage.........................................................................33
Figure 15: Data communication connection ................................................................35
Figure 16: Voltage detection for island grid function or grid feeding ............................36
Figure 17: Customer feedback AC circuit breakers.....................................................36
Figure 18: Customer feedback harmonic and notch filter fuses...................................38
Figure 19: Danger area...............................................................................................40

Original Operating Instructions
BATI0XXX-ES-1-ZZZ-1
List of Tables
O_BATI_0XXX-ES-1-ZZZ-1_V1.4_GB
Seite 6von 60
List of Tables
Table 1: Complete naming..........................................................................................12
Table 2: Scope of delivery...........................................................................................22
Table 3: Operating mode of insulation monitoring device............................................37
Table 4: Abstract BATI Error Codes............................................................................45
Table 5: Abstract BATI Error codes (continued)..........................................................46
Table 6: Torque of electrical components ...................................................................51
Table 7: Electrical data ...............................................................................................57
Table 8: General data.................................................................................................58

Original Operating Instructions
BATI0XXX-ES-1-ZZZ-1
User Information
O_BATI_0XXX-ES-1-ZZZ-1_V1.4_GB
Seite 7von 60
1 User Information
Thank you for purchasing the BATI Battery Charger. By purchasing this WSTECH
product, you have chosen a high-quality product. If you have still any questions, please
contact WSTECH at [e-mail].
Legal Information
All rights reserved. Reproduction, also in extract form, only admissible with approval
from manufacturer.
Trademarks
All trademarks are recognized, even if they are not identified as such.
QR Code®is a registered trademark of DENSO WAVE INCORPORATED.
EtherCAT®is a registered trademark of Fa. Beckhoff Automation GmbH.
Modbus®is a registered trademark of Schneider Electric and and licensed under the
Modbus Organization, Inc.
Manufacturer
WSTECH GmbH
Eckernförder Landstraße 78
D-24941 Flensburg
Tel.: [phone]
Fax: [phone]
Mail: [e-mail]
Web: www.wstech.com
Issue: 01/2018

Original Operating Instructions
BATI0XXX-ES-1-ZZZ-1
User Information
O_BATI_0XXX-ES-1-ZZZ-1_V1.4_GB
Seite 8von 60
1.1 Identification of the Product
The type plates and option plates are located outside at the bottom-right as well as
inside of the doors.
Figure 1: Example of the type plate (control cabinet)
Pos.
Description
1
Manufacturer
2
Product
3
Hardware- and wiring diagram version
4
Technical data supply voltage
5
Degree of protection
6
Serial number
7
Product identification
8
WEEE identification

Original Operating Instructions
BATI0XXX-ES-1-ZZZ-1
User Information
O_BATI_0XXX-ES-1-ZZZ-1_V1.4_GB
Seite 9von 60
Figure 2: Example of the type plate (power unit)
Pos.
Description
1
Manufacturer
2
Product
3
Hardware- and wiring diagram version
4
Technical data DC connection
5
Degree of protection
6
Serial number
7
Technical data AC connection
8
Product identification
9
WEEE identification
Figure 3: Example of an option plate

Original Operating Instructions
BATI0XXX-ES-1-ZZZ-1
User Information
O_BATI_0XXX-ES-1-ZZZ-1_V1.4_GB
Seite 10 von 60
1.2 Scope
The original operating instructions (hereafter referred to as operating instructions) are
valid for:
•BATI0XXX-ES-1-ZZZ-1 CC
(hardware version: 20X, wiring diagram version: 2.XX)
•BATI0XXX-ES-1-ZZZ-1 PU
(hardware version: 10X, wiring diagram version: 2.XX)
The complete product consists of the control cabinet (CC) and one power unit (PU) is
hereafter referred to as BATI0XXX.
1.3 Target Audience
All work on the product may be performed only by qualified electricians.
Qualified electricians in the sense of the operating instructions are persons familiar with
installation, mounting, commissioning, operating, troubleshooting, maintenance,
disposal of this product and the hazards involved as well as work- and safety
regulations and have the appropriate qualifications. They know how batteries work and
are operated.
1.4 General Information
These operating instructions provide detailed information regarding specifications,
installation procedures, operation, commissioning, troubleshooting, maintenance,
decommissioning, technical data, safety procedures and all important function settings
of the product.
The manufacturer constantly improves its products according to the latest state of the
scientific and technical knowledge and therefore it assumes, that its products are free
from defects in the sense of product liability. However, it cannot be excluded that
during operation in critical application areas additional safety measures can be
necessary.
The manufacturer requests the user of its products to inform his contractors and the
manufacturer about the application of its products to initiate possible additional safety
measures.
The utilization and the service life of the product, as well as the avoidance of premature
repairs depend on the proper commissioning, operation, care and maintenance. For
the professional maintenance, always follow the instructions contained in these
operating instructions.
The manufacturer strictly recommends the notice of these operating instructions
verified by the operating personnel in writing (personnel file).
The manufacturer recommends translation of these operating instructions into the
native languages of any foreign workers.
1.4.1 Related Documents
•„Interface Description Modbus TCP and EtherCAT“(hereafter referred to as
Interface Description)