WSTECH BAT 0100-ES-1-400-1 Series User manual

Original Operating Instructions
BATI0XXX-ES-1-XXX-1
Table of Contents
O_BATx0100-ES-1-400-1_V3.1_GB
Original Operating Instructions
Battery Charger
BATx0100-ES-1-400-1
WSTECH is a Wind&Sun Technologies and Siemens Joint Venture.
Before startingany work, please read "OriginalOperating Instructions" and
"Interface Description Modbus TCP and EtherCAT"!

Original Operating Instructions
BATx0100-ES-1-400-1
Table of Contents
O_BATx0100-ES-1-400-1_V3.1_GB
Page 2of 73
Table of Contents
1User Information........................................................................................ 7
1.1 Identification of the Product ........................................................................8
1.2 Scope.........................................................................................................9
1.3 Target Audience .........................................................................................9
1.4 General Information....................................................................................9
1.4.1 Related Documents...............................................................................10
1.4.2 Symbols.................................................................................................10
1.4.3 Terms und Abbreviations.......................................................................11
1.5 Intended Use............................................................................................12
1.6 Safety Instructions....................................................................................13
1.7 Fire Protection Measures..........................................................................15
1.8 Product Safety Sign..................................................................................15
1.9 Safety Sign on the Packaging...................................................................16
2Description............................................................................................... 17
2.1 Functional Description ..............................................................................17
2.2 Principle of the Product.............................................................................17
2.3 Options.....................................................................................................19
2.4 Views........................................................................................................19
2.4.1 Exterior View .........................................................................................19
2.4.2 Interior Views.........................................................................................20
3Installation................................................................................................ 21
3.1 Delivery ....................................................................................................21
3.2 Transport..................................................................................................22
3.2.1 Transport with Crane.............................................................................23
3.3 Storage.....................................................................................................24
3.4 Installation Site.........................................................................................25
3.4.1 Distances...............................................................................................27
3.4.2 Cooling..................................................................................................28
3.5 Connection ...............................................................................................30
3.5.1 Required Connections ...........................................................................31
3.5.2 Optional Connections ............................................................................41
3.6 After Installation........................................................................................45
4Commissioning........................................................................................ 46
4.1 Preparing Commissioning.........................................................................47

Original Operating Instructions
BATx0100-ES-1-400-1
Table of Contents
O_BATx0100-ES-1-400-1_V3.1_GB
Page 3of 73
4.2 Performing Measurements before Operation............................................48
4.2.1 Voltage Measurement DC Voltage and AC Voltage...............................50
4.2.2 Voltage Measurement Harmonic Filter...................................................50
5Operation.................................................................................................. 51
5.1 Interfaces..................................................................................................51
5.2 Operating Modes......................................................................................51
5.3 Enable Switch...........................................................................................52
5.4 Starting the Product..................................................................................53
5.5 Carry Out Measurements..........................................................................53
5.5.1 AC Voltage ............................................................................................53
5.5.2 AC Current.............................................................................................54
5.5.3 Ambient Temperature............................................................................54
5.6 Stopping the Product................................................................................54
6Troubleshooting....................................................................................... 55
6.1 BAT Error Codes ......................................................................................57
6.1.1 BAT Error Codes 11-21.........................................................................58
6.1.2 BAT Error Codes 22-29.........................................................................58
6.1.3 BAT Error Codes 66-68, 71-73, 76-78, 116-118, 121-123, 126-128, 175
..............................................................................................................58
6.1.4 BAT Error Codes 81, 82, 131, 132.........................................................58
6.1.5 BAT Error Codes 151, 155.....................................................................58
6.1.6 BAT Error Code 156..............................................................................59
6.1.7 BAT Error Code 157..............................................................................59
6.1.8 BAT Error Code 158..............................................................................59
6.1.9 BAT Error Code 159..............................................................................59
6.1.10 BAT Error Codes 161-163 .....................................................................59
6.1.11 BAT Error Codes 164 ............................................................................59
6.1.12 BAT Error Codes 169 ............................................................................59
6.1.13 BAT Error Code 171..............................................................................59
6.1.14 BAT Error Codes 172, 174.....................................................................60
6.2 BAT Warning Codes.................................................................................61
6.2.1 BAT Warning Codes 12, 14, 16, 17-21 ..................................................61
6.2.2 BAT Warning Codes 22-29....................................................................61
6.2.3 BAT Warning Code 170.........................................................................61
7Maintenance............................................................................................. 62
7.1 Maintenance every 12 Month....................................................................63
7.2 Maintenance Task in De-energized Condition...........................................63
7.2.1 Visual Inspection of Housing..................................................................63

Original Operating Instructions
BATx0100-ES-1-400-1
Table of Contents
O_BATx0100-ES-1-400-1_V3.1_GB
Page 4of 73
7.2.2 Visual Inspection of Interior Area...........................................................63
7.2.3 Torque Check of Electrical Connections ................................................64
7.2.4 Condition Check of Cables and Lines....................................................64
7.2.5 Condition Check of Fuses......................................................................64
7.2.6 Functional Test of DC Circuit Breaker....................................................64
7.2.7 Functional Test of AC Circuit Breaker....................................................65
7.2.8 Functional Test of Enable Switch...........................................................65
8Decommissioning.................................................................................... 66
8.1 Disconnecting Voltage Measurement and Supply Voltage........................66
9Disposal.................................................................................................... 67
10 Customer Service .................................................................................... 68
11 Appendix .................................................................................................. 69
11.1 Spare Parts...............................................................................................69
11.2 Technical Data..........................................................................................70
11.2.1 Electrical Data .......................................................................................70
11.2.2 General Data.........................................................................................71
11.3 EU Declaration of Conformity....................................................................72

Original Operating Instructions
BATx0100-ES-1-400-1
List of Figures
O_BATx0100-ES-1-400-1_V3.1_GB
Page 5of 73
List of Figures
Figure 1: Example of a type plate..................................................................................8
Figure 2: Example of an option plate.............................................................................8
Figure 3: Schematic structure.....................................................................................18
Figure 4: Exterior view front........................................................................................19
Figure 5: Interior view front .........................................................................................20
Figure 6: Transport with crane ....................................................................................23
Figure 7: Cable entry area (bottom view)....................................................................26
Figure 8: Mounting points (bottom view) .....................................................................27
Figure 9: Bottom view.................................................................................................28
Figure 10: Top view ....................................................................................................29
Figure 11: Sliding ground plate ...................................................................................30
Figure 12: AC connection............................................................................................33
Figure 13: DC connection ...........................................................................................34
Figure 14: Connection supply voltage (-X1)................................................................35
Figure 15: Connection data communication................................................................37
Figure 16: Wiring diagram extract terminal strip (-X17)...............................................38
Figure 17: Connection option interface for SBB16-10 .................................................39
Figure 18: Connection supply voltage and PLC ..........................................................40
Figure 19: Feedback Enable Switch............................................................................42
Figure 20: Cable routing to terminal strip (-X17)..........................................................45
Figure 21: Measurement points...................................................................................49
Figure 22: Danger areas.............................................................................................52

Original Operating Instructions
BATx0100-ES-1-400-1
List of Tables
O_BATx0100-ES-1-400-1_V3.1_GB
Page 6of 73
List of Tables
Table 1: Naming convention .......................................................................................11
Table 2: Scope of delivery...........................................................................................21
Table 3: Feedback of insulation monitoring device......................................................43
Table 4: Extract of BAT Error Codes...........................................................................57
Table 5: Extract of BAT Error Codes (continued) .......................................................58
Table 6: Extract of BAT Warning Codes......................................................................61
Table 7: Maintenance in De-energized Condition (all 12 months) ...............................63
Table 8: Torque of electrical connections....................................................................64
Table 9: Spare parts list..............................................................................................69
Table 10: Electrical data .............................................................................................70
Table 11: General data ...............................................................................................71

Original Operating Instructions
BATx0100-ES-1-400-1
User Information
O_BATx0100-ES-1-400-1_V3.1_GB
Page 7of 73
1 User Information
We congratulate you on purchasing a BATx0280-ES-1-400-1. By purchasing this
battery charger, you have chosen a high-quality WSTECH product. If you have
questions about the application, please contact inf[email protected]m.
Legal Information
All rights reserved. Reproduction, also in extract form, only admissible with approval
from the manufacturer.
Trademarks
All trademarks are recognized, even if they are not identified as such.
EtherCAT®is a registered trademark and patented technology, licensed by Beckhoff
Automation GmbH, Germany.
Modbus®fieldbus is a registered trademark of Schneider Electric and is licensed by the
Modbus Organization, Inc.
QR Code®is a registered trademark of DENSO WAVE INCORPORATED.
Manufacturer
WSTECH GmbH
Eckernförder Landstraße 78
D-24941 Flensburg
Tel.: [phone]
Fax: [phone]
E-Mail: inf[email protected]om
Web: www.wstech.com
Issue: 12/2019

Original Operating Instructions
BATx0100-ES-1-400-1
User Information
O_BATx0100-ES-1-400-1_V3.1_GB
Page 8of 73
1.1 Identification of the Product
The type plates and option plates of the BATx0100-ES-1-400-1 (hereinafter referred to
as BAT or product) are located on the outside and inside of the front cabinet door.
Figure 1: Example of a type plate
Pos.
Description
1
Manufacturer
2
Hardware- and wiring diagram version
3
Technical data DC side
4
Degree of protection
5
Technical data AC side
6
Product denomination
7
Serial number
Figure 2: Example of an option plate

Original Operating Instructions
BATx0100-ES-1-400-1
User Information
O_BATx0100-ES-1-400-1_V3.1_GB
Page 9of 73
1.2 Scope
These original operating instructions (hereinafter referred to as operating instructions)
are valid for the following products:
•BATD0100-ES-1-400-1 (hardware version: 04X, wiring diagram version: 4.XX)
•BATY0100-ES-1-400-1 (hardware version: 04X, wiring diagram version: 4.XX)
The illustrations used in these operating instructions are reduced to the essentials and
may differ from the delivered product. The manufacturer may change these operating
instructions and content therein.
1.3 Target Audience
All work on the product must be performed by qualified electricians.
Qualified electricians in the sense of these operating instructions are persons familiar
with installation, mounting, commissioning, operating, troubleshooting, maintenance,
decommissioning and disposal of this product. They are familiar with the hazards
involved as well as work- and safety regulations of the product and have the
appropriate qualifications. They know how batteries work and are operated.
Unauthorized persons are not allowed to operate the product. These persons must
keep a safe distance from the product.
The transport of the product must be performed by trained and authorized persons with
the appropriate qualifications.
1.4 General Information
These operating instructions provide detailed information regarding specifications,
installation procedures, operation, commissioning, troubleshooting, maintenance,
decommissioning, technical data, safety procedures and function settings of the
product. The operating instructions and the related documents exist only in electronic
form.
The manufacturer constantly adapts its products according to the latest state of the art
of science and technology and therefore it assumes, that its products are free from
defects in the sense of product liability. However, it cannot be excluded that for
operation in critical application areas additional safety measures can be necessary.
The manufacturer requests the user of its products, in their own interest, to inform his
contractors and the manufacturer about the application of its products to initiate
possible additional safety measures.
The utilization and the service life of the product, as well as the avoidance of premature
repairs depend on the proper commissioning, operation, maintenance and care. For
professional maintenance follow the instructions contained in these operating
instructions.
The manufacturer recommends the notice of these operating instructions to be
acknowledged in writing by the personnel and noted in the personnel file.
The manufacturer recommends translation of these operating instructions into the
native languages of foreign workers.

Original Operating Instructions
BATx0100-ES-1-400-1
User Information
O_BATx0100-ES-1-400-1_V3.1_GB
Page 10 of 73
1.4.1 Related Documents
This and the related documents are provided on an USB Stick in the product.
•Interface Description Modbus TCP and EtherCAT (hereinafter referred to as
Interface Description)
•Wiring diagram
1.4.2 Symbols
Symbol
Description
DANGER!
Indicates a direct danger situation which will lead to death or severe
injuries.
WARNING!
Indicates a possible danger situation which can lead to death or severe
injuries.
CAUTION!
Indicates a possible danger situation which can lead to lesser or lighter
injuries.
NOTICE
Indicates a possible danger situation which can lead to damage to
property or to the environment.
Use head protection.
Use hand protection.
Disconnect and safeguard against reconnection.
Pay attention to supplementary documents to these operating
instructions
WEEE identification
ESD sensitive components