Xantrex Freedom SW 815-2012 User manual

TM
TM
This guide for use by qualified installers only.
Freedom SW
Sine Wave Inverter/Chargers
Installation Guide
FREEDOM SW 3012
FREEDOM SW 3012
FREEDOM SW 3012
FREEDOM SW 3012
CLEARFAULT
RESET
INVERTER
ENABLE
INVERTER
ENABLED ACIN FAULT
GEN
SUPPORT
CHARGING WARNING
CLEARFAULT
RESET
INVERTER
ENABLE
INVERTER
ENABLED ACIN FAULT
GEN
SUPPORT
CHARGING WARNING
Freedom SW 3012 shown.
Model Numbers
815-3012, 815-3024
815-2012, 815-2024
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97-0020-01-01 i
This guide for use by qualified installers only.
Trademarks
Xantrex and Smart choice for power are trademarks of Schneider Electric Services
International sprl, registered in the United Sates and other countries. Other
trademarks, registered trademarks, and product names are the property of their
respective owners and are used herein for identification purposes only.
Notice of Copyright
Freedom SW Sine Wave Inverter/Chargers Installation Guide © September 2011
Xantrex Technology USA Inc. All rights reserved. No part of this document may be
reproduced in any form or disclosed to third parties without the express written
consent of: Xantrex Technology USA Inc., 541 Roske Drive, Suite A, Elkhart,
Indiana, USA 46516. Xantrex Technology USA Inc. reserves the right to revise this
document and to periodically make changes to the content hereof without obligation
or organization of such revisions or changes unless required to do so by prior
arrangement.
Exclusion for Documentation
UNLESS SPECIFICALLY AGREED TO IN WRITING, XANTREX TECHNOLOGY USA INC. (“XANTREX”)
(A)MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY
TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION;
(B)ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES, COSTS OR EXPENSES,
WHETHER SPECIAL, DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE
OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY
AT THE USER’SRISK; AND
(C)REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH,
ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION, THE
ACCURACY CANNOT BE GUARANTEED. APPROVED XANTREX CONTENT IS CONTAINED WITH THE
ENGLISH LANGUAGE VERSION WHICH IS POSTED AT WWW.XANTREX.COM.
Date and Revision
September 2011 Rev A
To view, download, or print the latest revision, visit the website shown under Contact
Information.
Document Part Number
97-0020-01-01
Product Numbers
815-2012 (Freedom SW 2012), 815-2024 (Freedom SW 2024)
815-3012 (Freedom SW 3012), 815-3024 (Freedom SW 3024)
Contact Information
Telephone: [phone] (toll free North America)
1 408 987 6030 (direct)
Web: www.xantrex.com
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ii Freedom SW Installation Guide
About This Guide
Purpose
The purpose of this Installation Guide is to provide explanations and
procedures for installing the Freedom SW Inverter/Charger.
Scope
The Guide provides safety and installation guidelines as well as information
on tools and wiring. It does not provide details about particular brands of
batteries. You need to consult individual battery manufacturers for this
information.
Audience
The guide is intended for qualified installers and technicians of the
Freedom SW Inverter/Charger.
Conventions Used
The following conventions are used in this guide.
STATEMENT OF HAZARD
Contains statements of avoidance or strict compliance.
Failure to follow these instructions will result in death or serious
injury.
STATEMENT OF HAZARD
Contains statements of avoidance or strict compliance.
Failure to follow these instructions can result in death or serious
injury.
STATEMENT OF HAZARD
Contains statements of avoidance or strict compliance.
Failure to follow these instructions can result in minor or moderate
injury.
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97-0020-01-01 iii
This guide for use by qualified installers only.
Related Information
You can find more information about Xantrex Technology USA Inc. as well
as its products and services at www.xantrex.com.
STATEMENT OF HAZARD
Contains statements of avoidance or strict compliance.
Failure to follow these instructions can damage the unit and/or
damage other equipment.
IMPORTANT: These notes describe things which are important for you to
know, however, they are not as serious as a caution or warning.
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iv Freedom SW Installation Guide
Important Safety Instructions
IMPORTANT: READ AND SAVE THIS INSTALLATION GUIDE FOR
FUTURE REFERENCE.
This chapter contains important safety and installation instructions for the
Freedom SW Inverter/Charger (Freedom SW). Each time, before using the
Freedom SW, READ ALL instructions and cautionary markings on or
provided with the inverter/charger, the batteries, and all appropriate sections
of this guide.
NOTE: The Freedom SW contains no user-serviceable parts. See “Warranty
and Return Information” on the Owner’s Guide for guidance.
NOTE: Turning off the inverter/charger using the on/off switch on the front
panel will not reduce an electrical shock hazard.
ELECTRICAL SHOCK HAZARD
• Do not expose the Freedom SW to rain, snow, spray, or bilge water.
This inverter/charger is designed for marine applications only when
additional drip protection is installed in certain orientations. See the
installation guide for information.
• Do not operate the inverter/charger if it has received a sharp blow,
been dropped, has cracks or openings in the enclosure including if the
fuse cover has been lost, damaged, or will not close, or otherwise
damaged in any other way.
• Do not disassemble the inverter/charger. Internal capacitors remain
charged after all power is disconnected.
• Disconnect both AC and DC power from the inverter/charger before
attempting any maintenance or cleaning or working on any circuits
connected to the inverter/charger. See note below.
• Do not operate the inverter/charger with damaged or substandard
wiring. Make sure that all wiring is in good condition and is not
undersized.
Failure to follow these instructions will result in death or serious
injury.
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97-0020-01-01 v
This guide for use by qualified installers only.
NOTES:
1. Follow these instructions and those published by the battery
manufacturer and the manufacturer of any equipment you intend to use
in the vicinity of the battery. Review cautionary markings on these
products and on the engine.
2. This inverter/charger contains components which tend to produce arcs
or sparks.
3. Locations include any space containing gasoline-powered machinery,
fuel tanks, as well as joints, fittings, or other connections between
components of the fuel system.
FIRE AND BURN HAZARD
• Do not cover or obstruct the air intake vent openings and/or install in
a zero-clearance compartment.
• Do not use transformerless battery chargers in conjunction with the
inverter/charger due to overheating.
Failure to follow these instructions will result in death or serious
injury.
EXPLOSION HAZARD
• Charge only properly rated (such as 12 V) lead-acid (GEL, AGM,
Flooded, or lead-calcium) rechargeable batteries because other
battery types may explode and burst.
• Do not work in the vicinity of lead-acid batteries. Batteries generate
explosive gases during normal operation. See note #1.
• Do not install and/or operate in compartments containing flammable
materials or in locations that require ignition-protected equipment.
See notes #2 and #3.
Failure to follow these instructions will result in death or serious
injury.
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vi Freedom SW Installation Guide
Precautions When Working With Batteries
NOTES:
1. Mount and place the Freedom SW Inverter/Charger unit away from
batteries in a well ventilated compartment.
2. Always have someone within range of your voice or close enough to
come to your aid when you work near a lead-acid battery.
3. Always have plenty of fresh water and soap nearby in case battery acid
contacts skin, clothing, or eyes.
4. If battery acid contacts skin or clothing, wash immediately with soap
and water. If acid enters your eye, immediately flood it with running
cold water for at least twenty minutes and get medical attention
immediately.
5. Use extra caution to reduce the risk or dropping a metal tool on the
battery. It could spark or short circuit the battery or other electrical
parts and could cause an explosion.
6. Batteries can produce a short circuit current high enough to weld a ring
or metal bracelet or the like to the battery terminal, causing a severe
burn.
7. When removing a battery, always remove the negative terminal from
the battery first for systems with grounded negative. If it is grounded
positive, remove the positive terminal first. Make sure all loads
connected to the battery and all accessories are off so you don’t cause
an arc.
BURN FROM HIGH SHORT-CIRCUIT CURRENT, FIRE AND EXPLO-
SION FROM VENTED GASES HAZARDS
• Always wear proper, non-absorbent gloves, complete eye protection,
and clothing protection. Avoid touching your eyes and wiping your
forehead while working near batteries. See note #4.
• Remove all personal metal items, like rings, bracelets, and watches
when working with batteries. See notes #5 and #6 below.
• Never smoke or allow a spark or flame near the engine or batteries.
• Never charge a frozen battery.
Failure to follow these instructions can result in death or serious
injury.
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97-0020-01-01 vii
This guide for use by qualified installers only.
Precautions When Preparing to Charge
NOTES:
• Study and follow all of the battery manufacturer's specific precautions,
such as removing or not removing cell caps while charging, whether
equalization is acceptable for your battery, and recommended rates of
charge.
• For flooded non-sealed batteries, add distilled water in each cell until
battery acid reaches the level specified by the battery manufacturer.
This helps to purge excessive gas from cells. Do not overfill. For a
battery without removable cell caps, carefully follow manufacturer's
instructions.
Precautions When Placing the Inverter/Charger
EXPOSURE TO CHEMICALS AND GASES HAZARD
• Make sure the area around the battery is well ventilated.
• Make sure the voltage of the batteries matches the output voltage of
the inverter/charger.
• Be careful to keep corrosion from coming into contact with your eyes
and skin when cleaning battery terminals.
Failure to follow these instructions can result in death or serious
injury.
RISK OF DAMAGE TO THE INVERTER/CHARGER
• Never allow battery acid to drip on the inverter/charger when reading
gravity, or filling battery.
• Never place the Freedom SW Inverter/Charger unit directly above
batteries; gases from a battery will corrode and damage the inverter/
charger.
• Do not place a battery on top of the inverter/charger.
Failure to follow these instructions can damage the unit and/or
damage other equipment.
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viii Freedom SW Installation Guide
Regulatory
The Freedom SW Inverter/Charger is certified to appropriate US and
Canadian standards. For more information see “Regulatory Approvals” on
the Specifications section in the Owner’s Guide.
The Freedom SW Inverter/Charger is intended to be used for mobile or
commercial applications. This inverter/charger is designed for marine
applications only when additional drip protection is installed in certain
orientations.
It is not intended for other applications as it may not comply with the
additional safety code requirements needed for those other applications. See
“Limitations On Use” below.
FCC Information to the User
This equipment has been tested and found to comply with the limits for a
Class B digital device, pursuant to part 15 of the FCC Rules. These limits
are designed to provide reasonable protection against harmful interference
in a residential installation. This equipment generates, uses, and can radiate
radio frequency energy and, if not installed and used in accordance with the
instructions, may cause harmful interference to radio communications.
However, there is no guarantee that interference will not occur in a
particular installation. If this equipment does cause harmful interference to
radio or television reception, which can be determined by turning the
equipment off and on, the user is encouraged to try to correct the
interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to
which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.
LIMITATIONS ON USE
• Do not use in connection with life support systems or other medical
equipment or devices.
• Do not use in ambulances or other life-saving emergency vehicles.
Failure to follow these instructions can result in death or serious
injury.
Unauthorized changes or modifications to the equipment could void the
user’s authority to operate the equipment.
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