Xantrex Xantrex PRO XM 1000 User manual

by
Xantrex PRO Inverter
XM 1000 and XM 1800
Owner's Guide
975-0263-01-01 REV. C Printed in China
t 1-800-670-0707 (toll-free in North America)
1-360-925-5097 (direct)
f 1-360-925-5143 (direct)
e [email protected]
www.xantrex.com

Xantrex PRO Inverter
Owner’s Guide
Xantrex_PRO1800.book Page i Tuesday, April 24, 2007 11:33 AM

About Xantrex
Xantrex Technology Inc. is a world-leading supplier of advanced power electronics and controls with
products from 50 watt mobile units to 1 MW utility-scale systems for wind, solar, batteries, fuel cells,
microturbines, and backup power applications in both grid-connected and stand-alone systems. Xantrex
products include inverters, battery chargers, programmable power supplies, and variable speed drives
that convert, supply, control, clean, and distribute electrical power.
Trademarks
Xantrex PRO Inverter is a trademark of Xantrex International. Xantrex is a registered trademark of
Xantrex International.
Other trademarks, registered trademarks, and product names are the property of their respective owners
and are used herein for identification purposes only.
Notice of Copyright
Xantrex PRO Inverter Owner’s Guide © February 2007 Xantrex International. All rights reserved.
Disclaimer
UNLESS SPECIFICALLY AGREED TO IN WRITING, XANTREX TECHNOLOGY INC.
(“XANTREX”)
(a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF
ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER
DOCUMENTATION.
(b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE, WHETHER
DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF
THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE
ENTIRELY AT THE USER’S RISK.
Date and Revision
February 2007 Revision C
Manual Part Number
975-0263-01-01
Product Part Numbers
806-1010 (XM 1000)
806-1810 (XM 1800)
Contact Information
Telephone: [phone] (toll-free in North America)
1 360 925 5097 (direct)
Fax: [phone] (direct)
Email: [email protected]
Web: www.xantrex.com
Xantrex_PRO1800.book Page ii Tuesday, April 24, 2007 11:33 AM

iii
About This Guide
Purpose
The purpose of this Owner’s Guide is to provide explanations and
procedures for installing, operating, and maintaining the Xantrex PRO
Inverter (XM 1800 and XM 1000).
Scope
The Guide provides safety guidelines, detailed planning and setup
information, procedures for installing the inverter, as well as information
about operating and troubleshooting the installation. It does not provide
details about particular brands of batteries. You need to consult individual
battery manufacturers for this information.
Audience
The Guide is intended for anyone who needs to install and operate the
Xantrex PRO Inverter. Because installation requires compliance with
applicable electrical codes, installers should be certified technicians or
electricians.
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About This Guide
iv 975-0263-01-01
Conventions Used
The following conventions are used in this guide.
Related Information
You can find more information about Xantrex Technology Inc. and its
products and services at www.xantrex.com.
WARNING
Warnings identify conditions that could result in personal injury or loss of life
CAUTION
Cautions identify conditions or practices that could result in damage to the unit or
other equipment.
Important: These notes describe things which are important for you to know,
but not as serious as a caution or warning.
Xantrex_PRO1800.book Page iv Tuesday, April 24, 2007 11:33 AM

v
Important Safety Instructions
1. Before installing and using the Xantrex PRO Inverter (XM 1800 or
XM 1000), read all instructions and cautionary markings on the
inverter, the batteries, and all appropriate sections of this guide.
2. Do not expose the Xantrex PRO Inverter to rain, snow, or spray. To
reduce risk of fire hazard, do not cover or obstruct the ventilation
openings. Do not install the inverter in a zero-clearance compartment.
Overheating may result.
3. Use only attachments recommended or sold by the manufacturer.
Doing otherwise may result in a risk of fire, electric shock, or injury
to persons.
4. To avoid a risk of fire and electric shock, make sure that existing
wiring is in good condition and that wire is not undersized. Do not
operate the inverter with damaged or substandard wiring.
5. Do not operate the inverter if it has received a sharp blow, been
dropped, or otherwise damaged in any way. If the inverter is
damaged, see the Warranty section.
6. Do not disassemble the inverter. It contains no user-serviceable parts.
See Warranty for instructions on obtaining service. Attempting to
service the inverter yourself may result in a risk of electrical shock or
fire. Internal capacitors remain charged after all power is
disconnected.
7. To reduce the risk of electrical shock, disconnect both AC and DC
power from the inverter before attempting any maintenance or
cleaning or working on any circuits connected to the inverter. Turning
off controls will not reduce this risk.
8. The inverter must be provided with an equipment-grounding
conductor connected to the AC input ground.
WARNING
This chapter contains important safety and operating instructions. Read and keep
this Owner’s Guide for future reference.
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Safety
vi 975-0263-01-01
Explosive Gas Precautions
1. Working in the vicinity of lead-acid batteries is dangerous. Batteries
generate explosive gases during normal operation. Therefore, you
must read this guide and follow the instructions exactly before
installing or using your Xantrex PRO Inverter.
2. This equipment contains components that tend to produce arcs or
sparks. To prevent fire or explosion, do not install the inverter in
compartments containing batteries or flammable materials, or in
locations that require ignition-protected equipment. This includes any
space containing gasoline-powered machinery, fuel tanks, as well as
joints, fittings, or other connections between components of the fuel
system.
3. To reduce the risk of battery explosion, follow these instructions and
those published by the battery manufacturer and the manufacturer of
the equipment in which the battery is installed.
WARNING: Risk of injury or loss of life
Do not use Xantrex PRO Inverter in connection with life support systems or
other medical equipment or devices.
WARNING: Explosion hazard
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Safety
975-0263-01-01 vii
Precautions When Working With Batteries
1. Follow all instructions published by the battery manufacturer and the
manufacturer of the equipment in which the battery is installed.
2. Make sure the area around the battery is well ventilated.
3. Never smoke or allow a spark or flame near the engine or batteries.
4. Use caution to reduce the risk of dropping a metal tool on the battery.
It could spark or short circuit the battery or other electrical parts and
could cause an explosion.
5. Remove all metal items, like rings, bracelets, and watches when
working with lead-acid batteries. Lead-acid batteries produce a short
circuit current high enough to weld metal to skin, causing a severe
burn.
6. Have someone within range of your voice or close enough to come to
your aid when you work near a lead-acid battery.
7. Have plenty of fresh water and soap nearby in case battery acid
contacts skin, clothing, or eyes.
8. Wear complete eye protection and clothing protection. Avoid
touching your eyes while working near batteries.
9. If battery acid contacts skin or clothing, wash immediately with soap
and water. If acid enters your eye, immediately flood it with running
cold water for at least twenty minutes and get medical attention
immediately.
10. If you need to remove a battery, always remove the ground terminal
from the battery first. Make sure all accessories are off so you don’t
cause a spark.
WARNING: Explosion or fire hazard
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Safety
viii 975-0263-01-01
Precautions for Using Rechargeable Appliances
Most rechargeable battery-operated equipment uses a separate charger or
transformer that is plugged into an AC receptacle and produces a low
voltage charging output.
Some chargers for small rechargeable batteries can be damaged if
connected to the Xantrex PRO Inverter. Do not use the following with the
inverter:
• Small battery-operated appliances like flashlights, razors, and night
lights that can be plugged directly into an AC receptacle to recharge.
• Some chargers for battery packs used in power hand tools. These
affected chargers display a warning label stating that dangerous
voltages are present at the battery terminals.
If you are unsure about using your rechargeable appliance with the
inverter, contact the equipment manufacturer to determine the
rechargeable appliance’s compatibility with the modified sinewave (non-
sinusoidal) AC waveform.
CAUTION: Equipment damage
The output of the inverter is non-sinusoidal.
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975-0263-01-01 ix
Important Safety Instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -v
1 Introduction
Quality Power - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–1
Comprehensive Protection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–2
2 Features
Materials List- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–1
Front Panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–2
Side View - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–2
Rear Panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–3
3 Installation
Designing Your Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–1
Installation Codes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–4
Calculating Battery Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–4
Choosing an Effective Charging System - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–4
Choosing an Appropriate Location - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–5
Calculating Cable Sizes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–6
Calculating Size of DC Input Cables - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–6
Sizing the Chassis Ground Cable - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–7
Calculating Fuse/Circuit Breaker Size - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–8
Installing the XM 1800 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–9
Safety Instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–9
Installation Tools and Materials - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–9
Overview of Installation Steps - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–11
Mounting the Inverter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–11
Connecting the Chassis Ground - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–12
Grounding Locations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–12
Chassis Ground Stud - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–13
AC Wiring- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–14
Connecting AC Input - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–15
Connecting AC Output to an Existing AC Circuit - - - - - - - - - - - - - - - - - - - - 3–17
Contents
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Contents
x 975-0263-01-01
Connecting the DC Cables - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–22
Testing Your Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–24
Testing in Invert Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–24
Testing in Shore Power Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–25
Installing the Remote Panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–26
4 Operation
Front Panel Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–2
Operating in Shore Power Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–3
Operating in Inverter Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–3
Turning the Inverter On and Off - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–3
Checking Battery Status - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–4
Checking Output Power - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–4
Operating Several Loads at Once - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–4
Turning the Inverter Off When Not Used - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–4
Operating Limits - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–5
Power Output - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–5
Input Voltage - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–5
Inverter Loads - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–6
Overload Conditions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–6
High Surge Loads - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–6
Trouble Loads - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–6
Over-temperature Conditions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–7
Routine Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–7
XM 1800 Unit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–7
Batteries - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–7
5 Troubleshooting
Common Problems - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–2
Buzz in Audio Equipment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–2
Television Reception - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–2
Understanding Fault Codes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–2
Troubleshooting Reference - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–4
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Contents
975-0263-01-01 xi
A Specifications
Electrical Performance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–1
Physical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–2
Mounting Dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–3
B Battery Types
Battery Types- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -B–1
Automotive Starting Batteries - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -B–1
Deep-Cycle Batteries - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -B–2
Battery Size - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -B–2
Estimating Battery Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -B–4
Battery Sizing Example - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -B–4
Battery Sizing Worksheet - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -B–5
Using Multiple Batteries - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -B–6
Two Batteries Connected In Parallel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -B–6
Two Separate Battery Banks - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -B–6
Battery Tips - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -B–7
C Alternators and Charging Systems
Charging System Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -C–1
Charging With an Engine Alternator - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -C–2
Using a Standard Vehicle Alternator - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -C–2
Using a Multi-stage Alternator Regulator - - - - - - - - - - - - - - - - - - - - - - - - - - -C–2
Using a High-Output Alternator - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -C–2
Charging From AC Power - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -C–3
Charging From Alternative Energy Sources - - - - - - - - - - - - - - - - - - - - - - - - - - - -C–3
Warranty and Return Information - - - - - - - - - - - - - - - - - - - - - - - - - - - WA–1
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xii
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1–1
1Introduction
Congratulations on your purchase of the Xantrex PRO Inverter (XM 1800
or XM 1000). The XM 1800 has been designed to give you quality power,
ease of use, and reliability.
Please take a few moments to read this chapter to familiarize yourself
with the main performance features and protection features of the XM
1800.
Quality Power
The XM 1800 is a quality inverter designed for recreational vehicle (RV)
electrical systems that have a battery charger or generator already
installed.
• The XM 1800 provides up to 1800 watts (XM 1800) or up to 1000
watts (XM 1000) of continuous modified sine wave power from a
battery bank. It is designed to handle loads such as 1000 watt (XM
1800) or 600 watt (XM 1000) microwaves, TVs, VCRs, and midsized
power tools.
• The XM 1800’s high surge capability lets you handle many hard-to-
start loads, including large TVs and small refrigerators.
• The built-in transfer switch automatically transfers between inverter
power and incoming AC power (shore power) to ensure power is
always available.
• A built-in 15 A supplementary circuit breaker protects the XM 1800
from overload conditions to the GFCI receptacles.
• The XM 1800’s low standby battery demand means you don’t have to
worry about excessive drain on your battery if you leave the inverter on
for a few days. When the XM 1800 is on but no power is being
supplied to a load, the inverter draws, on average, less than 0.5 A (XM
1000) or less than 0.7 A (XM 1800) from the battery.
• The cooling fan in the XM 1800 is both load activated and thermally
activated. The fan turns off automatically after the inverter has cooled
or the load has decreased.
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Introduction
1–2 975-0263-01-01
Comprehensive Protection
The XM 1800 is equipped with numerous protection features to guarantee
safe and trouble-free operation:
Low battery alarm Alerts you if the battery has become discharged to
11.0 V or lower.
Low battery voltage shutdown Shuts the XM 1800 down
automatically if the battery voltage drops below 10.5 V. This feature
protects the battery from being completely discharged.
High battery voltage shutdown Shuts the XM 1800 down
automatically if the input voltage rises to 15.5 V or more.
Overload alarm Alerts you if the loads connected to the XM 1800 are
close to the inverter’s operating limits.
Overload shutdown Shuts the XM 1800 down automatically if the
loads connected to the inverter exceed the inverter’s operating limits or if
a short circuit is detected in the circuitry connected to the inverter’s
output.
Over-temperature alarm Alerts you if the XM 1800 is running hot
and is approaching the over-temperature shutdown level.
Over temperature shutdown Shuts the XM 1800 down automatically
if its internal temperature rises above an acceptable level.
These values and thresholds are set at the factory and cannot be adjusted.
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2–1
2Features
Chapter 2 describes the main features of the XM 1800.
Xantrex recommends that you familiarize yourself with these features
before installing and operating the inverter.
Materials List
Your XM 1800 package includes:
• One XM 1800 inverter
• Two M8 lock washers (on the DC input cable terminals)
• Two M8 nuts (on the DC input cable terminals)
• Two strain reliefs for AC input and output wiring
• Two rubberized input terminal covers
• Owner’s Guide.
If any of these materials are missing or are unsatisfactory in any way,
please contact Customer Service. Contact information is available on
page WA–1.
As soon as you unpack your inverter, be sure to record the product
information using the form on page WA–4.
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Features
2–2 975-0263-01-01
Front Panel
Side View
Feature Description
1Detachable remote panel to display inverter status and battery status information. For
more information about the remote panel, see “Front Panel Operation” on page 4–2.
2GFCI receptacles provide 1000 W (XM 1000) or 1800 W (XM 1800) of power to operate
AC devices. The GFCI receptacles can be removed to access the AC wiring compartment
for hardwiring the inverter to an existing AC power system.
3 Knockouts for routing AC input and output wiring in hardwired installations.
4Mounting flange allows you to mount the inverter permanently.
Feature Description
115 A supplementary circuit breaker provides overload protection for the GFCI
receptacles. In a hardwired installation, the supplementary circuit breaker does not protect
output wiring.
2Grounding stud connects to vehicle chassis, DC grounding bus or to engine’s negative
bus.
3Cooling fans (XM 1800 only) turn on when powering loads above 500 W, or when the
internal temperature rises above 113 °F (45 °C).
RESET
TEST
TEST
RESET
2
4
1
3
XM 1000 shown
1
2
3
Xantrex_PRO1800.book Page 2 Tuesday, April 24, 2007 11:33 AM

Rear Panel
975-0263-01-01 2–3
Rear Panel
Feature Description
1Negative DC cabling terminal connects to the cable connected to the negative terminal of
the battery.
2Ventilation opening must not be obstructed for the proper operation of the cooling fan and
inverter. When the inverter is mounted, the ventilation opening must not point up or down.
3Positive DC cabling terminal connects to the cable connected to the positive terminal of
the battery.
4Serial number of your unit.
4
1
2
3
XM 1000 shown
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2–4
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3–1
3Installation
Chapter 3 provides information on cables and fuses to help you plan for
your installation, and provides procedures for installing the XM 1800.
Xantrex strongly recommends that you read the entire chapter before
starting to install the XM 1800, so that you can plan an installation that is
suited to your power needs.
Designing Your Installation
Before doing anything else, you need to determine how you are going to
use your XM 1800, and then design a power system that will give you
maximum performance. The more thorough your planning, the better
your power needs will be met. In particular, you will need to:
• Be aware of installation codes
• Calculate your battery requirements
• Choose an effective charging system
• Choose an appropriate location
• Calculate the DC and AC cable sizes
• Select the correct fuses or circuit breakers.
Study Figure 3-1, “DC Input Configuration for Normal Loads” on page
3–2 and Figure 3-2, “DC Input Configuration for Heavy Loads” on page
3–3 for an examples of a setup for normal or heavy loads in a vehicle.
When you have decided upon your configuration, then you can calculate
battery requirements.
Xantrex_PRO1800.book Page 1 Tuesday, April 24, 2007 11:33 AM