Xerox Phaser 6020 User manual

November 2014
708P90826
Xerox®
Phaser®6020/6022
WorkCentre®6025/6027 MFP
Service Manual
WARNING: The following servicing instructions are for use by qualified service personnel only.
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Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-1
5
Parts List
In this chapter...
• Serial Number Location and Format
• Using the Parts List
• Print Engine Parts
• Service Kits and Cables
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Parts List
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-2
Serial Number Location and Format
Changes to Xerox products are made to accommodate improved components as they become
available. It is important when ordering parts to include the following information:
• Component's part number
• Product type or model number
• Serial Number of the printer
The serial number is found on a label located on the left side frame near the Fuser. The Front
Cover must be opened to view the Serial Number.
The nine-digit serial number uses the format PPPRSSSSS.
•PPP = Three digit alphanumeric product code (example)
Product Code Product
P3A 6020, 110V Engine
P4A 6020, 220V Engine
P5A 6022, 110V Engine
P6A 6022, 220V Engine
P0B 6025, 110V Engine
P9A 6025, 220V Engine
s6020-211
MANUFACTURED: March, 2011
Xerox S/N: YXN000524
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Parts List
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-3
•R= Single digit numeric revision digit, 0-9. To be rolled when the ending serial number is reached
or when a major product change occurs.
•SSSSS = Five digit numeric serial number based on the following table. The serial numbers are
reset only when the ending number is reached or when the revision number is rolled.
Example
P3A1057701 Xerox Serial Number
P3A: Product Code for the Phaser 6020, 110V printer
1= Revision Level
057701 = Serial Number for 6020
P7A 6027, 110V Engine
P8A 6027, 220V Engine
Product Starting Serial Number Ending Serial Number
6020, 110V Engine 057701 059700
6020, 220V Engine 337096501x 337146500x
6022, 110V Engine 59701 79700
6022, 220V Engine 337146501x 337186500x
6025, 110V Engine 186501 236500
6025, 220V Engine 337236501x 337286500x
6027, 110V Engine 286501 336500
6027, 220V Engine 337415501x 337515500x
Product Code Product
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Parts List
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-4
Using the Parts List
Only parts showing part numbers are available for ordering by support. Parts not showing part
numbers are available on the parent assembly.
•Item: The callout number from the exploded part diagram.
•Name/Description: The name of the part to be ordered and the number of parts supplied per
order.
•Part Number: The material part number used to order that specific part.
• Parts identified throughout this manual are referenced PL#.#.#; For example, PL3.1.10 means the
part is item 10 of Parts List 3.1.
• A Black triangle preceding a number followed by a parenthetical statement in an illustrated parts
list means the item is a parent assembly, made up of the individual parts called out in
parentheses.
• The notation “with X~Y” following a part name indicates an assembly that is made up of
components X through Y. For example, “1 (with 2~4)” means part 1 consists of part 2, part 3, and
part 4.
• An asterisk (*) following a part name indicates the page contains a note about this part.
• The notation “J1<>J2 and P2” is attached to a wire harness. It indicates that connector Jack 1 is
attached to one end of the wire harness and connector J2 is attached to the other end that is
plugged into P2.
• Fastener location and type are indicated using designators listed in the following table. Refer to
“Fastener Types” on page 4-4” for a complete list of fasteners used, and “Hardware Kit” on
page 5-98 for fasteners available in the Hardware Kit.
Designator Fastener Type
E E-ring
KL K-clip
ST Screw, self-tapping
SM Screw, sheet metal
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Parts List
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-5
Print Engine Parts
Phaser 6020
PL1.1 Covers
s6020-648
SM2
SM2
ST1
ST1
ST1
ST1
ST1
ST1
ST1
ST1
ST1
ST1 ST1
4
2
9
6
10
15
Front
16
17
18
21
12(with 13)
13
7
8
(J204)
25
24
23
26
1 (with 4,23-26)
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Parts List
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-6
PL Item Part Name Part Number
1. COVER ASSY TOP (WITH 2-4,23) (TOP COVER) 848K 93531
2. TRAY EXTENSION CBV 050E 26771
3. PANEL ASSY LED LT REF only
4. COVER ASSY TOP FRONT WPS LQ REF only
5. - --
6. COVER ASSY REAR 640K 93720
7. BEARING BTR L 013E 38091
8. BEARING BTR R 013E 38101
9. ROLL ASSY BTR 022K 78520
10. KIT COVER REAR INNER LQ 604K 92560
11. -- --
12. SWITCH I/L ASSY (with 13) 676K 12440
13. HOLDER IL REAR --
14. -- --
15. COVER WINDOW TNR 848E 67341
16. HINGE CVR SFP 803E 06441
17. KIT COVER MSI LQ 604K 92570
18. KIT COVER FRONT LQ 604K 92580
19. -- --
20. -- --
21. COVER SIDE L LQ 848E 67322
22. -- --
23. COVER TOP REAR --
24. COVER INNER TOP --
25. COVER OPP 822E 10600
26. PWB ASSY LED 101K 68030
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Parts List
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-7
PL 2.1 Feeder (1/3)
s6020-649
Front
ST1
SM2
SM2
ST1
SM2
1
2
4
5
7
11
8
9
8
6
6
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Parts List
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-8
PL Item Part name Part Number
1. COVER FEED --
2. PLATE LOWER --
3. -- --
4. GUIDE SIDE MSI L --
5. GUIDE SIDE MSI R --
6. FOOT ASSY --
7. TRAY ASSY MSI EXTENSION 050K 66341
8. RACK GUIDE SIDE V --
9. GEAR PINION --
10. -- --
11. COVER DUST MSI V 848E 67650
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Parts List
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-9
PL 2.2 Feeder (2/3)
Front
s6020-650
13
17
18
14
24
18
23
4
5
6
3
7
1 (with 2-7)
9 (with 27,28)
11 (with 29-31)
810
27 28
29
30
12
31
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Parts List
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-10
Item Part Name Part Number
1. ROLL ASSY FEED MSI (with 2-7) 059K 75531
2. CAM MSI R 008E 97492
3. ROLL CORE MSI --
4. ROLL ASSY FEED 059K 75520
5. HOLDER FEED --
6. SHAFT FEED --
7. CAM MSI L 008E 97481
8. HOLDER BTM R --
9. PLATE ASSY BOTTOM (with 27,28) --
10. HOLDER BTM L --
11. HOLDER ASSY SEPARATOR (with 29-31) 019K 11790
12. SPRING SEPARATOR 809E 91661
13. FOLLOWER R 008E 97513
14. FOLLOWER L 008E 97503
15. -- --
16. -- --
17. ARM MSI L 031E 98380
18. SPRING NF 809E 91681
19. -- --
20. -- --
21. -- --
22. -- --
23. -- --
24. ARM MSI R 013E 98390
25. -- --
26. -- --
27. PLATE BOTTOM --
28. PAD MSI --
29. CLUTCH ASSY FRICTION --
30. ROLL ASSY SEPARATOR --
31. HOLDER SEPARATOR --
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Parts List
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-11
PL 2.3 Feeder (3/3)
s6020-651
Front
5
4
Registration
Sensor
(P120)
(J25)
3
6
7
8
9
11
12
9
13
14
10
1
15
16
17
16
15
2 (with 15-17)
(J12)
(J122)
(J120)
18
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Parts List
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-12
PL Item Part Name Part Number
1. ROLL REGI 059E 06931
2. ROLL ASSY PINCH REGI (with 15-17) 059K 67751
3. CHUTE MSI 054E 55090
4. COVER SENSOR --
5. SENSOR PHOTO (REGI SENSOR) 930W 00123
6. BEARING REGI --
7. CLUTCH REGI 121K 46582
8. BEARING REGI METAL --
9. SPRING REGI 809E 91700
10. SPRING ACT REGI 809E 91650
11. ACTUATOR REGI 120E 32561
12. CHUTE LOW --
13. BEARING REGI METAL EARTH --
14. BEARING REGI EARTH --
15. ROLL PINCH REGI 10 --
16. ROLL PINCH REGI 30 --
17. SHAFT PINCH REGI --
18. HARNESS ASSY RK SNS (J12-J120,J122)
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Parts List
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-13
PL 3.1 Xerographics (1/3)
PL Item Part name Part Number
1. XERO DEVE LPH BELT ASSY (PL3.2,PL3.3) REF Only
99. BELT TRANSFER 064K 93751
s6020-652
Front
ST1
ST1
ST1
ST1
(J14)
(J3) (LPH Y)
(J2) (LPH M)
(J5) (LPH C)
(J4) (LPH K)
1 (PL3.2,PL3.3)
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Parts List
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-14
PL 3.2 Xerographics (2/3)
s6020-653
Front
(J14)
1
1
1
1
2
10
2
2
2
4
5
5
5
5
6
7
8
9
[Ref PL3.3]
10
10
10
ST1
ST1
ST1
ST1
ST4
ST4
ST4
ST4
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Parts List
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-15
PL Item Part Name Part Number
1. SHAFT DRUM --
2. PLATE EARTH DL --
3. -- --
4. HOUSING ASSY TRANSFER A --
5. SPRING DEVE D 809E 91951
6. HOUSING ASSY DEVE Y 848K 92910
7. HOUSING ASSY DEVE M 848K 92920
8. HOUSING ASSY DEVE C 848K 92930
9. HOUSING ASSY DEVE K 848K 92940
10. SPRING DEVE AD 809E 91880
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Parts List
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-16
PL 3.3 Xerographics (3/3)
s6020-654
Front
(J3)
(J5)
(J7)
(P7)
(J4)
(J2)
(J6)
(J9)
(J8)
(P6)
(P9)
(P8)
5
3
5
6
7
1
2
3
4
8
9
10
11
11
12
ST4
ST4
5
1
1
2
2
3
4
ST4
ST4
4
ST4
ST4
3
5
2
4
ST4
ST4
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Parts List
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-17
PL Item Part Name Part Number
1. HOUSING ASSY XERO HIGH P H V 848K 93180
2. SPRING-FG PART2 --
3. SPRING LPH V --
4. HEAD ASSY V 130K 79120
5. SPRING LPH AD --
6. HOUSING ASSY XERO HIGH K 848K 93200
7. CABLE FFC KPN --
8. CABLE FFC CPB --
9. CABLE FFC MPB --
10. CABLE FFC YPB --
11. CORE FERRITE --
12. TAPE --
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Parts List
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-18
PL 4.1 Dispenser
Front
s6020-655
ST1
ST1
ST1
ST1
ST1
ST1
ST1
ST1
2
3
4
4
4
5
6
6
6
6
7
8777
1 (with 2-11,18,19)
9
9
10
11 11 11 11 11
11 11
12
13
17
18
19
14 15
1
6
(P200)
(J200)
(J208)
(J206)
(J20)
(P201)
(J201)
(J13)
20
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Parts List
Phaser 6020/6022 and WorkCentre 6025/6027 MFP
Service Manual
5-19
PL Item Parts name Part Number
1. DISPENSER ASSY (with 2-11, 18, 19) --
2. HARNESS ASSY DCKR (J13-TONER CRUM Y,M,C,K) --
3. KEY-HW K 029E 53810
4. KEY HW YMC 029E 53800
5. FRAME DISP --
6. GEAR IDLER 23 807E 32140
7. CLUTCH ASSY ONEWAY 005K 10071
8. CONDUCTOR GND MOT --
9. MOTOR ASSY DISP 127K 61370
10. FRAME MOTOR --
11. GEAR IDLER 34 807E 32130
12. COVER CONNECTOR 822E 13060
13. TONER CARTRIDGE Y START --
14. TONER CARTRIDGE M START --
15. TONER CARTRIDGE C START --
16. TONER CARTRIDGE K START --
17. CLEANER ASSY 042K 94281
18. HARNESS ASSY FSR TEST (J206-J208) --
19. HARNESS ASSY DISPENSE MOT (J20-J200,J201) --
20. GUIDE HARNESS FUSING ASSY --
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