Xerox Docuprint 75 Technical manual

Xerox Document Services Platform
DocuTech/DocuPrint 75/90 and DocuPrint 75 MX
Installation Planning Guide
701P40833
DocuSP version 3.74
October 2003

Xerox Corporation
Global Knowledge and Language Services
800 Phillips Road
Building 845-17S
Webster, New York 14580
USA
© 2003 by Xerox Corporation. All rights reserved.
Copyright protection claimed includes all forms and matters of copyrighted material
and information now allowed by statutory or judicial law hereinafter granted including
without limitation, material generated from the software programs that are displayed
on the screen such as styles, templates, icons, screen displays, looks, and so on.
Printed in the U.S.A., U.K., and France.
XEROX®, XEROX Europe®, and XEROX Canada Limited®, The Document
Company, the stylized X, and all names identifying numbers used in connection with
Xerox products mentioned in this publication are trademarks of XEROX
CORPORATION. All non-Xerox brands and product names are trademarks or
registered trademarks of their respective companies. Other company trademarks are
also acknowledged.
While the information in this Guide is correct at the time of this publication, Xerox
reserves the right at any time to change the information without notice. Changes are
made periodically to this document. Changes and technical updates will be added in
subsequent editions.

INSTALLATION PLANNING GUIDE i
Table of Contents
1. Introduction 1-1
About this guide 1-1
Contents 1-1
Requirements 1-2
Telephone requirements 1-2
Service requirements 1-3
Canadian industry requirements 1-3
Electromagnetic Compatibility 1-4
United States 1-4
European Union 1-5
2. Safety notes 2-1
Symbology 2-1
European Union declaration of conformity 2-2
Certification to 1999/5/EC Radio Equipment and Telecommunications Terminal
Equipment Directive 2-3
Electricity at Work Regulation - UK 2-4
The Regulation 2-5
Check your understanding 2-5
Your responsibility 2-7
Additional queries 2-7
Electrical safety 2-7
Printer 2-8
Power Connection cautions 2-8
Controller 2-8
Controller cautions 2-9
Printer power on/off indicator 2-9
Printer or controller - emergency power off 2-10
Printer - ozone information 2-11

TABLE OF CONTENTS
ii INSTALLATION PLANNING GUIDE
Printer - laser safety 2-11
Printer - operational safety 2-12
3. Planning for the installation 3-1
Installation planning responsibilities 3-1
Xerox responsibilities 3-1
Customer responsibilities 3-2
Electrical requirements 3-2
Telephone line requirements 3-3
Installation planning tasks 3-4
Before scheduling delivery of the DocuTech /DocuPrint 75/90 system 3-4
4. Installation 4-1
If you encounter a problem 4-1
Preparing a location for the DocuTech/DocuPrint 75/90 and DocuPrint 75 MX 4-2
Standard equipment location - space requirements 4-4
Other locations - space requirements 4-6
Product dimensions 4-9
Electrical requirements 4-10
Relocating the DocuTech/DocuPrint 75/90 and DocuPrint 75 MX 4-12
Procedure 4-12
Space requirements 4-15
5. Product overview 5-1
Hardware components 5-1
Controller components 5-1
Printer components 5-2
Paper trays (trays 1-4) 5-3
Bypass tray (tray 5) 5-4
High Capacity feeder (tray 6) 5-5
Finisher 5-5
Top Tray 5-6
Stacker Tray 5-6
Stapling 5-6

TABLE OF CONTENTS
INSTALLATION PLANNING GUIDE iii
Staple placement 5-7
Peripheral hardware components 5-7
Controller software 5-8
Modems 5-8
6. Maintenance and support services 6-1
Xerox support services 6-1
Customer support 6-1
Operator training 6-2
Supplies/Service 6-3
Routine maintenance 6-4
Meter reading and reporting 6-5
Consumable supplies tables 6-5
Dry ink (toner) and “dry ink low” message 6-9
Supplies checklist 6-10

TABLE OF CONTENTS
iv INSTALLATION PLANNING GUIDE

DocuTech/DocuPrint 75/90 and DocuPrint 75 MX 1-1
1. Introduction
The DocuTech/DocuPrint 75/90 and DocuPrint 75 MX
Installation Planning Guide contains information on preparing for
the delivery and installation of the Xerox DocuTech/DocuPrint
75/90 and DocuPrint 75 MX printers.
About this guide
This guide is intended for the person responsible for coordinating
the installation of the Xerox DocuTech/DocuPrint 75/90 and
DocuPrint 75 MX printers and controller at your site. It lists the
tasks you need to complete before installation can begin.
If you are a lead operator, or your job involves some
programming and systems administration tasks, as well as
coordinating the install of the DocuTech/DocuPrint 75/90 and
DocuPrint 75 MX system, use the DocuTech/DocuPrint 75/90
and DocuPrint 75 MX Operator Guide to supplement the
information in this manual.
Before using this Guide, become familiar with its contents and
conventions.
Contents
This section lists the contents of this guide.
• “Introduction” gives a basic overview of the Installation
Planning Guide and its contents. It also contains information
on requirements and certifications required by USA and
Canadian regulations.
• “Safety Notes” explains the various symbols, Cautions, and
Warnings pertaining to the safe use and operation of the
DocuTech/DocuPrint 75/90 and DocuPrint 75 MX systems. It
also contains information on requirements and certifications
required by the European Union Declaration of Conformity
and The UK Electricity at Work Regulation.

Introduction Installation Planning Guide
1-2 DocuTech/DocuPrint 75/90 and DocuPrint 75 MX
• “Planning for the installation” covers the roles and
responsibilities for site selection and installation of the
DocuTech/DocuPrint 75/90 and DocuPrint 75 MX .
• “Installation” provides electrical and space requirements for
the installation of the DocuTech/DocuPrint 75/90 and
DocuPrint 75 MX .
• “Product overview” provides a brief overview of the
DocuTech/DocuPrint 75/90 and DocuPrint 75 MX system
and components.
• “Maintenance and supplies” contains information about the
available support services and necessary supplies to
maintain the DocuTech/DocuPrint 75/90 and DocuPrint 75
MX , as well as supplies ordering information.
Requirements
Telephone requirements
USA FCC requirements:
1. The FCC has established rules that permit the device to be
directly connected to the telephone network. Standardized
jacks are used for these connections. This equipment should
not be used on party lines or coin lines.
2. If this device is malfunctioning, it may also be causing harm
to the telephone network; this device should be disconnected
until repair has been made. If this is not done, the telephone
company may temporarily disconnect service.
3. The telephone company may make changes in its technical
operations and procedures; if such changes affect the
compatibility or use of this device, the telephone company is
required to give adequate notice of the changes. You will be
advised of your right to file a complaint with the FCC.
4. If the telephone company requests information on what
equipment is connected to their lines, inform them of:
a. The telephone number this unit is connected to
b. The ringer equivalence number
c. The USCO jack required
d. The FCC Registration number

Installation Planning Guide Introduction
DocuTech/DocuPrint 75/90 and DocuPrint 75 MX 1-3
Items “b” and “d” are indicated on the label.
The Ringer Equivalence Number (REN) is used to determine
how may devices can be connected to your telephone line. In
most areas, the sum of the RENs of all devices on any one
line should not exceed five (5.0). If too many devices are
attached, they may not ring correctly.
Service requirements
In the event of equipment malfunction, all repairs should be
performed by Xerox or authorized agent. It is the responsibility of
users requiring service to report the need for service to Xerox or
to an authorized agent. Service can be obtained at:
USA: 1-800-821-2797
Canada: 1-800-939-3769
Europe: Local Welcome Center
DMO: Local Welcome Center
Canadian industry requirements
Notice: The Canadian Industry Canada label identifies certified
equipment. This certification means that the equipment meets
certain telecommunications network protective, operational and
safety requirements. The Department does not guarantee the
equipment will operate to the user’s satisfaction.
1. Before installing this equipment, users should ensure that it is
permissible to be connected to the facilities of the local
telecommunications company. The equipment must also be
installed using an acceptable method of connection. In some
cases, the company’s inside wiring associated with a single
line individual service may be extended by means of a
certified connector assembly (telephone extension cord). The
customer should be aware that compliance with the above
conditions may not prevent degradation of service in some
situations.
2. Repairs to certified equipment should be made by an
authorized Canadian maintenance facility designated by the
supplier. Any repairs or alterations made by the user to this
equipment, or equipment malfunctions, may give the
telecommunications company cause to request the user to
disconnect the equipment.

Introduction Installation Planning Guide
1-4 DocuTech/DocuPrint 75/90 and DocuPrint 75 MX
3. Users should ensure for their own protection that the
electrical ground connections of the power utility, telephone
lines and internal metallic water pipe system, if present, are
connected together. This precaution may be particularly
important in rural areas.
CAUTION
Users should not attempt to make such connections themselves,
but should contact the electric inspection authority, or electrician,
as appropriate.
4. The Load Number (LN) assigned to each terminal device
denotes the percentage of the total load to be connected to a
telephone loop that is used by the device, to prevent
overloading. The termination on a loop may consist of any
combination of devices subject only to the requirement that
the total of the Load Numbers of all the devices does not
exceed 100.
For service in Canada call [phone]
Electromagnetic Compatibility
United States
This equipment has been tested and found to comply with the
limits for a Class A digital device, pursuant to part 15 of the FCC
Rules. These limits are designed to provide reasonable
protection against harmful interference when the equipment is
operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if
not installed and used in accordance with the instruction manual,
may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to
cause harmful interference, in which case the user will be
required to correct the interference at his own expense.
Changes or modifications to this equipment not specifically
approved by the Xerox Corporation may void the user’s authority
to operate this equipment.
Shielded cables must be used with this equipment to maintain
compliance with FCC regulations.

Installation Planning Guide Introduction
DocuTech/DocuPrint 75/90 and DocuPrint 75 MX 1-5
This Class “A” digital apparatus complies with Canadian ICES-
003.
Cet appareil numérique de la classe “A” est conforme à la norme
NMB-003 du Canada.
European Union
WARNING
This is a Class A product. In a domestic environment, this
product may cause radio interference, in which case the
user may be required to take adequate measures.
Changes or modifications to this equipment not specifically
approved by Xerox Europe may void the user’s authority to
operate this equipment.
Shielded cables must be used with this equipment to maintain
compliance with the EMC Directive (89/336/EEC).
WARNING
In order to allow this equipment to operate in proximity to
Industrial, Scientific, and Medical (ISM) equipment, the
external radiation from ISM equipment may have to be
limited or special mitigation measures taken.

Introduction Installation Planning Guide
1-6 DocuTech/DocuPrint 75/90 and DocuPrint 75 MX

DocuTech/DocuPrint 75/90 and DocuPrint 75 MX 2-1
2. Safety notes
Please read the following instructions carefully before planning
your install and/or operating the DocuTech/DocuPrint 75/90 and
DocuPrint 75 MX . Refer to them as needed to ensure the safe
installation and operation of your equipment.
The safety testing and performance of this product have
been verified using Xerox materials only
Your Xerox DocuTech/DocuPrint 75/90 and DocuPrint 75 MX
and its supplies have been designed and tested to meet strict
safety requirements. These include safety agency examination
and approval, and compliance to established environmental
standards.
Follow all warnings and instructions marked on or supplied with
the product.
Symbology
Various symbols are used on the printer and in the
documentation.
The symbol on the printer that indicates a hot surface is shown in
Figure 2-1.
Figure 2-1. Hot surface symbol
Another symbol that indicates a heated surface is shown in
Figure 2-2.

Safety notes Installation Planning Guide
2-2 DocuTech/DocuPrint 75/90 and DocuPrint 75 MX
Figure 2-2. Heated surface symbol
WARNING
Warnings indicate possible serious personal injury if you do
not strictly follow the practice, procedure, condition, or
statement that follows the WARNING.
CAUTION
Cautions indicate that possible system damage or data loss will
occur if you do not carefully follow the practice, procedure,
condition or statement that follows the CAUTION.
European Union declaration of conformity
Approvals and
certification The CE marking applied to this product symbolizes Xerox Europe Declaration of Conformity with the following applicable
Directives of the European Union as of the dates indicated
below.
January 1, 1995: Council Directive 73/23/EEC amended by
Council Directive 93/68/EC, Approximation of the laws of the
member states related to low voltage equipment.
January 1, 1996: Council Directive 89/336/EC, approximation of
the laws of the Member States related to electromagnetic
compatibility.
March 9, 1999: Council Directive 1999/5/EC on radio equipment
and telecommunications terminal equipment and the mutual
recognition of their conformity.
April 7, 1999: Council Directive 1995/5/EC, approximation of the
laws of the member states related to Radio Equipment and
Telecommunications Terminal Equipment.
A full declaration, defining the relevant directives and referenced
standards can be obtained from your Xerox Europe
representative.

Installation Planning Guide Safety notes
DocuTech/DocuPrint 75/90 and DocuPrint 75 MX 2-3
WARNING
Changes or modifications to this equipment not specifically
approved by Xerox Europe may void user's authority to
operate the equipment. Shielded cables must be used with
this equipment to maintain compliance with the EMC
Directive (89/336/EEC).
WARNING
This system is certified manufactured and tested in
compliance with strict safety and radio frequency
interference regulations. Any unauthorized alteration which
includes the addition of new functions or the connection of
external devices may impact this certification. Please
contact your local Xerox Europe representative for a list of
approved accessories.
Shielded cables must be used with this equipment to
maintain complacence with the EMC Directive (89/336/EEC).
This equipment is not primarily intended for use in a
domestic environment.
Certification to 1999/5/EC Radio Equipment and Telecommunications
Terminal Equipment Directive
This Xerox product has been self-certified by Xerox for pan-
European single terminal connection to the analogue public
switched telephone network (PSTN) in accordance with Directive
1999/5/EC.
The product has been designed to work with the national PSTNs
and compatibles PBXs of the following countries:
•Austria
• Belgium
• Denmark
•France
• Finland
•Germany
•Greece
•Iceland

Safety notes Installation Planning Guide
2-4 DocuTech/DocuPrint 75/90 and DocuPrint 75 MX
•Ireland
•Italy
• Luxembourg
• Netherlands
•Norway
•Portugal
• Spain
•Sweden
• Switzerland
• United Kingdom
In the event of problems, you should contact your local Xerox
representative at the first instance.
The product has been tested to and is complaint with TBR21, a
specification for terminal equipment for use on analogue
switched telephone networks in the European Economic Area.
The product may be configured to be compatible with other
country networks. Please contact your Xerox representative if it
needs tobe reconnected to another country’s network. There are
no user-adjustable settings in the product.
NOTE: Although this product can use either loop disconnect
(pulse) or DTMF (tone) signalling, it is recommended that it is set
to use DTMF signalling. DTMF signalling provides reliable and
faster call set-up.
Modification, connection to external control software or to
external control apparatus not authorized by Xerox will invalidate
its certification.
Electricity at Work Regulation - UK
The Electricity at Work Regulation applies only to England and
Wales.

Installation Planning Guide Safety notes
DocuTech/DocuPrint 75/90 and DocuPrint 75 MX 2-5
The Regulation
The Electricity at Work Regulation 1989 came into force in
England and Wales on 1 April 1990. This 1989 Regulation
places a duty on all employers and self-employed persons to
ensure the electrical systems in their premises are constructed,
maintained and operated in such a manner as to prevent, so far
as reasonably practical, danger. This includes ensuring all
electrical equipment connected to such electrical systems are
safely constructed, maintained and operated.
All Xerox equipment has been designed to exacting safety
standards. They have all undergone a variety of stringent safety
tests including earth bond, insulation resistance and electrical
strength tests. Xerox Europe manufacturing plants have been
awarded ISO 9000 quality certification and are subject to regular
audits by the British Standards Institution or equivalent national
standards body.
Xerox equipment which has been properly and regularly serviced
and maintained should not have to undergo additional specific
safety tests pursuant to the 1989 Regulation. Customers wishing
to complete safety testing should contact their authorized Xerox
representative.
Xerox equipment should, however, be properly and regularly
serviced and maintained at all times.
Check your understanding
Please review the questions and answers that follow to ensure
that you understand the Electricity at Work Regulation in
England and Wales.
Question What is the Electricity at Work Regulation?
Answer The Electricity at Work Regulation 1989 came into force in
England and Wales on the 1 April 1990. This 1989 Regulation
places a duty on all employers and self-employed persons to
ensure the electrical systems in their premises are constructed,
maintained and operated in such a manner as to prevent, so far
as reasonably practicable, danger. This includes ensuring all
electrical products connected to such electrical systems are
safely constructed, maintained and operated.

Safety notes Installation Planning Guide
2-6 DocuTech/DocuPrint 75/90 and DocuPrint 75 MX
Question Does Xerox Europe comply with the Electricity at Work
Regulation?
Answer The regulation places a duty on all employers and self-
employed persons to ensure the electrical systems in their
premises are, effectively safe.
This regulation does not impose on, amongst others,
manufacturers or suppliers of such electrical systems.
However, rest assured that all Xerox equipment which Xerox
Europe and its authorized distributors supply to customers
conforms with all the relevant safety legislation and standards.
Question Is Xerox equipment safe?
Answer All Xerox equipment supplied by Xerox Europe and their
authorized distributors conforms to all relevant safety legislation
and standards.
Question Is the Xerox equipment in my premises safe?
Answer All Xerox equipment supplied by Xerox Europe and their
authorized distributors conforms to all relevant safety legislation
and standards. However, like all electrical equipment, they have
to be regularly serviced and maintained by competent persons.
Xerox Europe Customer Service Engineers ensure Xerox
equipment is serviced and maintained to exacting Xerox safety
standards. If you would like your Xerox equipment to be serviced
and maintained to such high standards, please contact your local
Xerox Europe Customer Service Organization. They will be
pleased to assist you.
Question Does the Xerox equipment in my premises comply with the
Electricity at Work Regulations?
Answer All employers and self-employed persons must ensure that the
electrical systems in their premises are safe. This will include
ensuring Xerox equipment in such premises is safe.
Xerox Europe’s Product Safety function has prepared a guide
which contains a list of tests which may be completed by your
Xerox Europe Customer Service Organization. THESE TESTS
MUST BE CARRIED OUT ONLY BY PERSONS WHO
POSSESS THE RELEVANT SKILL, KNOWLEDGE AND
EXPERIENCE TO CARRY OUT SUCH TESTS.

Installation Planning Guide Safety notes
DocuTech/DocuPrint 75/90 and DocuPrint 75 MX 2-7
Please contact the Xerox Europe Customer Service
Organization for further information.
THE USE OF INAPPROPRIATE TEST PROCEDURES AND
TEST EQUIPMENT MAY PROVIDE MISLEADING RESULTS
AND MAY CAUSE DEATH, PERSONAL INJURY AND/OR
DAMAGE TO PROPERTY.
Question I would like to carry out my own safety tests on the Xerox
equipment in my premises.
Answer You may, of course, request such tests as you deem necessary
to satisfy yourself that your Xerox equipment is safe. Your Xerox
Europe Customer Support will be pleased to advise you on such
testing.
Question I require records of all tests.
Answer After safety testing, your Xerox Europe Customer Service
Engineer will provide you with a certificate which details the
results of all tests completed.
In the event of any defect being noted, the Xerox equipment will
be switched off and disconnected from the supply until the defect
has been corrected. You will be advised of such action to enable
such defects to be corrected.
Your responsibility
YOU MUST ENSURE THAT YOUR XEROX EQUIPMENT IS
SAFE AT ALL TIMES.
Additional queries
Please contact your authorized local Xerox representative if you
have any queries regarding the information provided in this
document.
Electrical safety
Attention to the following requirements ensures the safe
operation of your equipment.

Safety notes Installation Planning Guide
2-8 DocuTech/DocuPrint 75/90 and DocuPrint 75 MX
Printer
USA/Canada The DocuTech/DocuPrint 75 printer requires a 115V AC outlet,
dedicated 20 Amp, 3-wire circuit. The DocuTech/DocuPrint 90
requires a 208V AC outlet, dedicated 20 Amp, 3-wire circuit.
Europe The printer requires a 220-240V outlet, dedicated 13 Amp or 10
Amp circuit. The equipment must be connected to a grounded
main outlet.
Power Connection cautions
Ensure that the power connection for your printer satisfies these
requirements:
• The power receptacle for the printer must meet the
requirements stated on the data plate on the rear of the
printer.
• The socket outlet shall be installed near the equipment within
reach of the 10 ft. (3 m) cable and shall be easily accessible.
• Use the power cable that is supplied with your printer and
controller. Do not use an extension cord, or remove or modify
the power cord plug.
• Plug the power cable directly into a correctly grounded
electrical outlet. If you are not sure whether or not an outlet is
correctly grounded, consult a qualified electrician.
•Donot use an adapter to connect the printer to an electrical
outlet that lacks a ground connection terminal.
• The power cord is the disconnect device for this printer.
•Donot override or disable electrical or mechanical interlocks.
•Donot push objects into slots or openings on the printer.
Electrical shock or fire may result.
•Donot obstruct ventilation openings. These openings
prevent overheating of the printer.
Controller
USA/Canada The controller requires a dedicated 115V AC 20 Amp grounded
receptacle for both the DocuTech/DocuPrint 75/90 and
DocuPrint 75 MX .