Xerox Docutech 6100 Technical manual

X
erox Document Stacker 5000
(DS5000)
July 13, 2005
Rev. Draft 2
Finishing
Solutions
Planning
Guide
Supported Printers:
• Xerox DocuTech61xx
• Xerox Nuvera100 / 120 Digital Production System

Xerox Corporation
Global Knowledge & Language Services
800 Philips Road Bldg. 845 – 17S
Webster, NY 14580
Copyright 2004 Xerox Corporation. All rights reserved.
Printed in the United States of America.
Please contact Xerox Feeding and Finishing with any comments or suggestions regarding the content
within this document:
[email protected]
Copyright protection claimed includes all forms and matters of copyrighted material and information now
allowed by statutory or judicial law of hereinafter granted, including without limitation, material generated
from the software programs that are displayed on the screen such as styles, icons, screen displays,
looks, etc.
Xerox, The Document Company, the digital X, the Xerox DocuTechand the Xerox Nuvera
Digital Production System are trademarks of, or licensed to, Xerox Corporation.
Other product names used herein are trademarks of their respective owners.

Table Of Contents
INTRODUCTION .......................................................................................................................................... I
About this guide .................................................................................................................................... I
Contents ................................................................................................................................................. I
1. PRODUCT OVERVIEW ...................................................................................................................... 1-1
Install Planning.................................................................................................................................. 1-2
Device Configurations .................................................................................................................. 1-2
Space Requirements.................................................................................................................... 1-2
Electrical Requirements ............................................................................................................... 1-3
Environmental Requirements...................................................................................................... 1-3
Estimated Installation Time ......................................................................................................... 1-3
Operating Supplies ....................................................................................................................... 1-3
2. XEROX DOCUTECH 61XX................................................................................................................ 2-1
Performance Specifications (DT61xx) ........................................................................................... 2-1
Performance Specifications (DT61xx with XSIS kit).................................................................... 2-1
Limitations.......................................................................................................................................... 2-1
System Dependencies and Prerequisites ..................................................................................... 2-2
Configuration Guide.......................................................................................................................... 2-2
Productivity Guide............................................................................................................................. 2-2
3. XEROX NUVERA100 / 120 DIGITAL PRODUCTION SYSTEM ....................................................... 3-1
Performance Specifications............................................................................................................. 3-1
Limitations.......................................................................................................................................... 3-1
System Dependencies and Prerequisites ..................................................................................... 3-2
Configuration Guide.......................................................................................................................... 3-2
Productivity Guide............................................................................................................................. 3-2
4. CUSTOMER AGREEMENT................................................................................................................. 4-1
Devices........................................................................................................................................... 4-1
Primary Customer Applications .................................................................................................. 4-1
Special Considerations / Limitations .......................................................................................... 4-1
I

Table Of Contents
II

Xerox Document Stacker 5000 (DS5000)
Introduction
The purpose of this document is to describe the features and
operation of the Xerox Document Stacker 5000 (DS5000). It also
provides information to be used when planning the installation of
the DS5000 together with:
• Xerox DocuTech 61xx
• Xerox Nuvera100 / 120 Digital Production System
About this guide
This guide will provide the Analyst and the coordinating
Customer with common DS5000 specifications and specific pre-
installation tasks.
Contents
This section lists the contents of this guide:
• Introduction - provides information about the use of this
Guide.
• Product Overview– provides Performance Specifications and
Installation Planning including Space, Electrical,
Environmental requirements, Installation Time and Operating
Supplies.
• Xerox DocuTech 61xx – provides information about
Performance Specifications, Limitations, System
Dependencies, Configuration Guide and Productivity Guide.
• Xerox Nuvera100 / 120 Digital Production System -
provides information about Performance Specifications,
Limitations, System Dependencies, Configuration Guide and
Productivity Guide.
• Customer Agreement – contains the Customer Agreement
form.
I

Xerox Document Stacker 5000 (DS5000)
II

Xerox Document Stacker 5000 (DS5000)
1. Product Overview
Xerox Document
Stacker 5000
(DS5000)
The Xerox Document Stacker 5000 (DS5000) High Capacity
Stacker provides long periods of unattended operation and
facilitates the transport of accumulated offset stacks of printed
output for post processing. The stacks are easily moved on one
of two wheeled dollies supplied with each stacker.
The DS5000 is DFA compatible to meet full productivity of the
host printer. The stacker bypass capability allows for transporting
output to other in-line 3rd party finishing devices. Up to two
DS5000 stackers can be attached for convenient unloading while
running production.
1-1

Xerox Document Stacker 5000 (DS5000)
Install Planning
This Install Planning guide will help you prepare for the
installation of the Document Stacker 5000.
Device Configurations
The DS5000 components are:
• Document Stacker 5000
• Paper dollies (2 delivered with each stacker)
Space Requirements
The space requirements diagram provides machine footprint as
well as the overall operating and maintenance area.
In addition to the diagram below, there should be a minimum of
78 inches (1,981mm) clearance from the floor to the nearest
overhead obstruction.
30 inches
(763 mm)
Document Stacker 5000
(DS5000)
28.7 inches
(730 mm)
88.7 inches
(2253 mm)
39.4 inches
(1000 mm)
30 inches
(763 mm)
30 inches
(763 mm)
69.4 inches
(1763 mm)
Note: The space requirements diagram for the DS5000 is a
representation only and not drawn to scale.
1-2

Xerox Document Stacker 5000 (DS5000)
Dimensions Document Stacker 5000
Width x Depth x Height 39.4” x 28.7” x 47.2”
1000 mm x 730 mm x 1200 mm
Shipping Dimensions
Width x Depth x Height
47.2” x 31.5” x 55”
1200 mm x 800 mm x 1400 mm
Weight 551 lbs (250 kg) (includes 1 paper dolly)
Shipping Weight 661 lbs (300 kg)
Operator Clearance Minimum 24” (610 mm) in front of the
device
Service Clearance Minimum 30” (763 mm) on all sides of
the device
Electrical Requirements
The recommended location of the electrical wall outlet is
mounted on a rear wall behind the DS5000.
Device North America Europe
DS5000
Power
107 – 127 VAC (+/- 10%), 60
Hz, 15A (single phase) GFI
Power Cord
220 – 240 VAC, (+/- 10%), 50
Hz, 13AmDPS/10A (line to
neutral) GFI Power Cord
Environmental Requirements
Temperature 50 - 90°F (10 - 32°C)
Humidity 10 – 85%
Heat Emission 1700 btu / hr
Sound Emission 72 db
Altitude No restrictions.
Estimated Installation Time
The Xerox CSE installs the DS5000 and the estimated
installation time is 1.5 hour.
Operating Supplies
There are no operating supplies for the DS5000.
1-3

Xerox Document Stacker 5000 (DS5000)
1-4

Xerox Document Stacker 5000 (DS5000)
2. Xerox DocuTech 61xx
Performance Specifications (DT61xx)
Listed below are the Performance Specifications for the
Document Stacker 5000.
Stacking Specifications
Paper Size / Weight 8 x 10” – 14.33 x 17” (203 x 254 mm – 364 x 432 mm)
16 lbs (60 gsm) – 110 lbs (200 gsm)
Stacker Capacity 5,000 sheets 20 lbs (75 gsm)
Maximum Stack Height: 18.3” (465 mm)
Input Height 40.2” (1021 mm)
Output Height 40.2” (1021 mm)
Performance Specifications (DT61xx with XSIS kit)
Stacking Specifications
Paper Size / Weight 7” x 10” – 14.33” x 18.5” (178 x 254 mm – 364 x 470 mm)
16 lbs (60 gsm) – 110 lbs (200 gsm)
Stacker Capacity 5,000 sheets 20 lbs (75 gsm)
Maximum Stack Height: 18.3” (465 mm)
Input Height 40.2” (1021 mm)
Output Height 40.2” (1021 mm)
Limitations
• The stacker performance is dependent on the printer module
decurler settings.
2-1

Xerox Document Stacker 5000 (DS5000)
System Dependencies and Prerequisites
Listed below are the dependencies and prerequisites for
installing the DS5000.
• The DT61xx must be equipped with a Bypass Transport to
enable in-line Finishing.
Configuration Guide
The Configuration Guide contains diagrams over the various
Finishing Solutions that are available.
DS5000
DS5000
DS5000
DB120D
FP II
SQFBM
DS5000
DS5000
DS5000
DS5000
DB120D
FP II
SQFBM
DS5000
DS5000
DS5000
DS5000
DS5000
DS5000
BDFX
DS5000
BDFX DS5000 DS5000
DS5000 SQEDG
BDFXBCFX SQEDGBDFXBCFX
BDFX SQEDGDS5000
DS5000 DS5000 BDFX DS5000 DS5000 BDFXBCFX
BDFXBCFXDS5000 DS5000 SQEDG
IOT INTERPOSER BYPASS
TRANSPORT
Printer Configurations Finisher Configurations
Productivity Guide
The DS5000 does not affect the base printers output speed.
2-2

Xerox Document Stacker 5000 (DS5000)
3. Xerox Nuvera100 / 120 Digital Production System
Performance Specifications
Listed below are the Performance Specifications for the
Document Stacker 5000.
Stacking Specifications
Paper Size / Weight Paper Size: 7” x 10” (178 x 254 mm) – 12.6” x 18.5”
(320 x 470 mm)
Paper Weight: 16 lbs (60 gsm) – 110 lbs (200 gsm)
Capacity Stacker: 5,000 sheets 20 lbs (75 gsm)
Max Stack Height: 18.3” (465 mm)
Input Height 40.2” (1021 mm)
Output Height 40.2” (1021 mm)
Limitations
• The stacker performance is dependent on the printer module
decurler settings.
3-1

Xerox Document Stacker 5000 (DS5000)
System Dependencies and Prerequisites
Listed below are the dependencies and prerequisites for
installing the DS5000 in-line with the Nuvera Digital Production
System.
• The Finisher Transport Module is required for in-line
connectivity to the printer.
• Currently, a Xerox Document Stacker 5000 must be installed
in-line with the printer if another in-line device is a part of the
solution.
Note: In case the floor at the customer site is very uneven, it is
recommended that the Nuvera IOT is installed and leveled with a
Caster Leveling Kit (kit number 498K07900).
Configuration Guide
The Configuration Guide contains diagrams over the various
Finishing Solutions that are available.
SFM IOT FTM
SFM SFM IOT
SFM IOT INS
SFM SFM IOT
FTM
FTM
INS FTM
DS5000
DS5000
DS5000
DB120D
FP II
SQFBM
DS5000
DS5000
DS5000
DS5000
DB120D
FP II
SQFBM
DS5000
DS5000
DS5000
DS5000
DS5000
DS5000
BDFX
DS5000
BDFX DS5000 DS5000
DS5000 SQEDG
BDFXBCFX SQEDGBDFXBCFX
BDFX SQEDGDS5000
DS5000 DS5000 BDFX DS5000 DS5000 BDFXBCFX
BDFXBCFXDS5000 DS5000 SQEDG
Printer Configurations Finisher Configurations
Productivity Guide
The DS5000 does not affect the base printers output speed.
3-2

Xerox Document Stacker 5000 (DS5000)
4. Customer Agreement
As a final step in the install planning you must complete the
Customer Agreement form.
Devices
Check off the modules that will be part of this install:
• Document Stacker 5000
• DocuTech Bypass Transport
• Finishing Transport Module
Primary Customer Applications
Record the primary customer applications:
Special Considerations / Limitations
Record any special considerations and / or limitations identified
by Xerox and agreed to by the customer:
I have reviewed the solution expectations and understand the specifications and
limitations for each of the modules that will be installed: (Signature and Date)
Customer
Xerox Sales Representative
Xerox Analyst Representative
Xerox Service Representative
For installations made in the US and Canada, a copy of the signed Customer Agreement must
be:
A) Attached to the XOA / Customer purchase order and faxed to SPA: 1-800 –407-8430.
B) Scanned and emailed to [email protected], or faxed to Phil Schmelzlen (585)
427-3140 (8*227-3140).
4-1