Xerox Phaser 7100 User manual

Phaser® 7100
Service Manual
Phaser® 7100
Service Manual
Product Photo
Xerox Internal-Use Only

Xerox Internal Use Only Phaser 7100 Service Manual 5-1
5
Parts List
In this chapter...
•Serial Number Format
•Using the Parts List
•General Overview
•Parts List
•Xerox Supplies and Accessories

Parts List
Phaser 7100 Service Manual Xerox Internal Use Only5-2
Serial Number Format
Changes to Xerox products are made to accommodate improved components as they become
available. It is important when ordering parts to include the following information:
• Component's part number
• Product type or model number
• Serial Number of the printer
The serial numbers are only reset to the starting serial number when the ending serial number is
reached. At that time the revision digit will be rolled. Serial numbers below 10001 are reserved for XOG
Final Integration Center (FIC) sites if reserialization is needed.
The serial numbers are only reset to the starting serial number when the ending serial number is
reached. At that time the revision digit will be rolled. Serial numbers below 10001 are reserved for XOG
Final Integration Center (FIC) sites if reserialization is needed.
Note: Not all of the serial number will be used. This is a buffer in case additional units are built by
Fuji Xerox for each model of printer during pre-production.
110V Engine Format
The nine-digit serial number has the following format:
•PPPSSSSSS
•PPP = Three digit alphanumeric product code
•SSSSSS = Six digit numeric serial number
Table 1: 110V Engine Format
Product Product Code Starting Serial Number Ending Serial Number
Pre-Production (PP)
7100_DN, 110V Engine XP6 002501 002700
Mass Production (MP)
7100_DN, 110V Engine XP6 003201 012500
* Not all of the serial numbers will be used. This is a buffer in case additional units are built by FX during pre-
production
* Serial numbers between 002701 - 003200 are reserved for XOG FIC sites if reserialization is needed. A serial
number break or a new serial number range will be provided when a major product change occurs.

Parts List
Xerox Internal Use Only Phaser 7100 Service Manual 5-3
220V Engine Format
• MMMSSSSSSc
•MMM = Manufacturing Location Code, 3 digit numeric code
•SSSSSS = Six digit numeric serial number
•c= check digit
Examples
110V Printer
•XP6005005: Xerox Serial Number
• Product code for 110V printer = XP6
• Serial number for 7100_DN = 005005
220V Printer
•3330157363
• Manufacturing location code for 220V printer = 333
• Serial number for 7100V_N = 015736
• Check digit = 3
Table 2: 220V Engine Format
Product Product
Code
Manufacturing
Location Code
Starting Serial
Number
Ending Serial
Number
Pre-Production (PP)
7100V_N, 220V Engine XP7 333 012501 012630
7100V_DN, 220V Engine XP7 333 012631 012700
Mass Production (MP)
7100V_N, 220V Engine XP7 333 012701 028820
7100V_DN, 220V Engine XP7 333 028821 037500
* Not all of the serial numbers will be used. This is a buffer in case additional units are built by FX during pre-
production.

Parts List
Phaser 7100 Service Manual Xerox Internal Use Only5-4
Serial Number Location and Layout
The serial number label is located on the printer frame underneath Tray 1.
7100-437
ANUFACTURED: February, 2012
S/N: XP6002511

Parts List
Xerox Internal Use Only Phaser 7100 Service Manual 5-5
Using the Parts List
• ID No.: The callout number from the exploded part diagram.
• Name/ Description: The name of the part to be ordered and the number of parts supplied per
order.
• Part Number: The material part number used to order that specific part.
• Parts identified throughout this manual are referenced PL#.#.#; For example, PL3.1.10 means the
part is item 10 of Parts List 3.1.
• A black triangle preceding a number followed by a parenthetical statement in an illustrated parts
list means the item is a parent assembly, made up of the individual parts called out in
parentheses.
• The notation “with X~Y” following a part name indicates an assembly that is made up of
components X through Y. For example, “1 (with 2~4)” means part 1 consists of part 2, part 3, and
part 4.
• The notation “J1<>J2 and P2” is attached to a wire harness. It indicates that connector Jack 1 is
attached to one end of the wire harness and connector J2 is attached to the other end that is
plugged into P2.
Note: Only parts showing part numbers are available for ordering by support. Parts not showing
part numbers are available on the parent assembly.

Parts List
Phaser 7100 Service Manual Xerox Internal Use Only5-6
General Overview
Cover
Fuser, Drive, Tray, Frame, Registration
7100-029
Left
Front
PL1.1
PL1.1
PL3.1
7100-030
Left
Front
PL2.1
PL2.1
PL2.2
PL2.3
PL4.2
PL5.1
PL10.1
PL11.1
PL11.1

Parts List
Xerox Internal Use Only Phaser 7100 Service Manual 5-7
Duplex
Frame
7100-031
Left
Front
PL14.1-PL14.3
7100-032
Front
Left
PL4.1-PL4.4

Parts List
Phaser 7100 Service Manual Xerox Internal Use Only5-8
Xerographics, Frame, Transfer
Xerographics, ROS, Development
7100-033
Left
Front
PL9.1
PL6.1
PL4.3
7100-034
Left
Front
PL6.1
PL7.1
PL8.1
PL8.1

Parts List
Xerox Internal Use Only Phaser 7100 Service Manual 5-9
Electrical, Frame
550-Sheet Feeder
7100-035
Rear
Left
PL13.1
PL12.1
PL12.1
PL12.2
PL12.2 PL12.1
7100-036
Left
Front
PL15.1
PL15.2
PL15.3

Parts List
Phaser 7100 Service Manual Xerox Internal Use Only5-10
Parts List
Parts List 1.1 Cover
7100-002
Left
Front
S
S
S
S
S
36
37
3
4
5
6
7
1 (with 2-7,36,37) 2 (with 3,4)
S
S
S
S
9
10 11
S
S
S
S
S
S
E
8
13
14
12 (with 13,14)
S
S
S
15
16
17
SS
S
S
S
S
S
34
34
18
20
21
22
23
23 24
24
29
32
30
31
33
35 28
28
27 (with 28-31,34)
19
S
S
S
S
25
26
38 (with 18-35)
(P/J102)
(P/J101)

Parts List
Xerox Internal Use Only Phaser 7100 Service Manual 5-11
Parts List 1.1 Cover
Item Description Part Number
1. Cover Assembly Top (with 2-7, 36, 37) (REP 1.1 Top Cover Assembly
on page 4-9)
848K28787
2. Waste Cover Assembly (with 3-4) (REP 1.2 Waste Cover Assembly
on page 4-12)
3. Right Waste Cover Plate Assembly
4. Top Waste Cover
5. Left Waste Cartridge Arm (REP 1.3 Left Waste Cartridge Arm on
page 4-15)
6. Main Top Cover
7. Extension Cover Assembly (REP 1.4 Extension Cover Assembly on
page 4-18)
8. I/P PWB Cover Assembly (REP 1.5 Image Processor (I/P) PWB
Cover Assembly on page 4-19)
848K73020
9. Rear Cover (REP 1.6 Rear Cover on page 4-20) 848E39663
10. Toner Cartridge Hinge Cover (REP 1.7 Toner Cartridge Hinge Cover
on page 4-21)
848E47262
11. Rear Upper Cover (REP 1.8 Rear Upper Cover on page 4-22) 848E41131
12. Toner Cartridge Cover Assembly (with 13,14) (REP 1.9 Toner
Cartridge Cover Assembly on page 4-24)
848K73030
13. Toner Cartridge Cover
14. Toner Cartridge Shaft
15. Left Side Cover (REP 1.10 Left Side Cover on page 4-25) 848E39622
16. Right Side Cover (REP 1.11 Right Side Cover on page 4-27) 848K42043
17. Control Panel (Panel Assembly) (REP 1.12 Control Panel Assembly
on page 4-29)
848K73000
18. Top Front Cover
19. Front Lever Cover
20. Lock Latch Lever
21. Flange Screw
22. Interlock Actuator Assembly
23. Bypass Tray Stopper Spring (REP 1.13 Bypass Tray Stopper Spring/
Stopper on page 4-30)
24. Bypass Tray Stopper (REP 1.13 Bypass Tray Stopper Spring/
Stopper on page 4-30)

Parts List
Phaser 7100 Service Manual Xerox Internal Use Only5-12
25. Front Cover Strap
26. Front Cover
27. Front Latch Assembly (with 28-31, 34) (REP 1.14 Front Latch
Assembly and Latch Spring on page 4-33)
28. Flange Screw
29. Right Front Latch
30. Front Latch Plate
31. Left Front Latch
32. Latch Spring (REP 1.14 Front Latch Assembly and Latch Spring on
page 4-33)
33. Harness Guide
34. ER Latch Stopper
35. Control Panel (UI) Harness Assembly
36. Waste Arm Support
37. Waste Cover Hinge Spring
38. Front Cover Assembly (with 18-35) (REP 1.15 Front Cover Assembly
on page 4-35)
604K76943
Parts List 1.1 Cover (Continued)
Item Description Part Number

Parts List
Xerox Internal Use Only Phaser 7100 Service Manual 5-13
Parts List 2.1 250-Sheet Feeder (1 of 2)
7100-003
Left
Front
S
SS
S
S
S
S
S
S
S
S
S
K L
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
1 (Same PL 2.2)
11 (Same PL 2.3)
2
3
4
5 (with 6)
6
7
8
9 (with 10)
10
12
12
15
15
15
12
13
14
16

Parts List
Phaser 7100 Service Manual Xerox Internal Use Only5-14
Parts List 2.1 250-Sheet Feeder (1 of 2)
Item Description Part Number
1. Feeder Assembly (with PL 2.2) (REP 2.1 Feeder Assembly on
page 4-37)
059K65242
2. Right Turn Gear Assembly (REP 2.2 Right Turn Gear Assembly on
page 4-39)
007K16930
3. Right Feeder Cover 250 (REP 2.3 Right Feeder Cover on page 4-40) 848E42760
4. Right Turn Bracket Assembly (REP 2.4 Right Turn Bracket Assembly
on page 4-41)
068K69391
5. Right Tray Guide Assembly 250 (with 6) (REP 2.5 Right Tray Guide
Assembly on page 4-42)
6. Size Switch Holder Assembly (REP 2.6 Size Switch Holder Assembly
on page 4-43)
019K07952
7. Nudger Spring
8. Protect Cover Assembly (REP 2.7 Protect Cover Assembly on
page 4-44)
9. Left Tray Guide Assembly 250 (with 10) (REP 2.8 Left Tray Guide
Assembly on page 4-47)
10. Tray Stopper (REP 2.9 Tray Stopper on page 4-48) 803E12630
11. Tray Assembly 250 (with PL 2.3) 050K69895
12. Foot
13. Left Feeder Cover 250 (REP 2.10 Left Feeder Cover on page 4-49) 848E42190
14. Tray Cover (REP 2.11 Tray Cover on page 4-50) 848E42770
15. Rubber Foot
16. Front Harness Cover

Parts List
Xerox Internal Use Only Phaser 7100 Service Manual 5-15
Parts List 2.2 250-Sheet Feeder (2 of2)
7100-004
E
E
S
E
E
(P4652A)
(P4651A)
(P4651A)
1
68
2
6
7
14
13
12
11
9
7
3
444
4
10
5
Front
99 (with 11, PL 2.3.44)

Parts List
Phaser 7100 Service Manual Xerox Internal Use Only5-16
Parts List 2.2 250-Sheet Feeder (2 of 2)
Item Description Part Number
1. Turn Roller Assembly (IOT) (REP 2.12 Turn Roller Assembly on
page 4-51)
2. No Paper Sensor 250 (REP 2.13 No Paper Sensor on page 4-52) 130E87280
3. Feeder Harness Assembly
4. Clamp
5. Retard Chute Assembly 250
6. Bearing
7. Nudger Bearing
8. Feed Roller Clutch (Paper Handling Clutch Assembly 250) (REP
2.14 Feed Roller Clutch on page 4-53)
121K45670
9. Top Right Retard Holder
10. Nudger Support Assembly
11. Feed Roller (REP 2.15 Feed Roller/ Retard Roller Assembly on
page 4-54)
Included with Tray 1 Feed Roller
Kit (see PL 2.2.99)
12. Oneway Feed Clutch
13. Oneway Nudger Clutch
14. Feed Shaft
99. Tray 1 Feed Roller Kit (with 11, PL 2.3.44) (REP 2.15 Feed Roller/
Retard Roller Assembly on page 4-54)
604K78861

Parts List
Xerox Internal Use Only Phaser 7100 Service Manual 5-17
Parts List 2.3 Tray 1 (250)
7100-005
Left
Front
21
2
6910
7
16
14 15 13
31
36
42 37 35
27
28
29
30
23
24 (with PL15.3.24)
38
39
32 (with 20,28-31)
25
34
40
41
17
17
43
19
12
11
8
13
18
5
4 (with 5,6)
20
18
18
18
20
45
44 (with 12-15)
PL 2.1.11
S
S
S
S
S
SE
SS

Parts List
Phaser 7100 Service Manual Xerox Internal Use Only5-18
Parts List 2.3 Tray 1 (250)
Item Description Part Number
1. Left Side Guide (REP 2.16 Left Side Guide/ Right Side Guide on
page 4-57)
2. Pinion Gear
3. Right Side Guide (REP 2.16 Left Side Guide/ Right Side Guide on
page 4-57)
4. Bottom Plate Assembly (with 5, 6) (REP 2.17 Bottom Plate
Assembly on page 4-59)
5. PB Pad
6. Bottom Damper 550
7. PB Stopper
8. Bottom Lock Oneway Gear
9. Bottom Damper Oneway Gear
10. Left PB Gear
11. PB Shaft
12. Feed Roller
13. Z Retard Friction Clutch (REP 2.18 Retard Friction Clutch on
page 4-61)
14. Retard Holder
15. Tray Retard Shaft
16. Retard Spring (REP 2.19 Retard Spring on page 4-62)
17. Bottom Up Spring 250
18. Size Actuator
19. Z Gear Lock Plate 250
20. Tapping Screw
21. Retard Chute
22. -----
23. Tray Handle 250
24. Tray Number Label Kit (with PL 15.3.24) 604K59300
25. Paper Size Card
26. -----
27. Bottom Chute Cover

Parts List
Xerox Internal Use Only Phaser 7100 Service Manual 5-19
28. Size Rack
29. Sector Gear Assembly
30. Exit Cover
31. End Guide Assembly 250 (REP 2.20 End Guide Assembly on
page 4-64)
32. Exit Housing Assembly 250 (with 20, 28-31) (REP 2.21 Exit
Housing Assembly on page 4-66)
33. -----
34. Left Lock Plate Rack 250
35. Right PB Gear
36. PB Roller
37. Z Bottom Lock Rack 250
38. Bottom Lever Lock Gear
39. Bottom Lock Lever
40. Bottom Lock Pinion Gear
41. Bottom Lock Spring
42. Bottom Up Cover 250
43. Base Housing 250
44. Separator Holder Assembly (with 12-15) Included with Tray 1 Feed Roller
Kit (see PL 2.2.99, page 5-15)
45. Separator Spring Holder
Parts List 2.3 Tray 1 (250) (Continued)
Item Description Part Number