Xhorse CONDOR XC-009 User manual

CONDOR
Mechanical Key Cutting Machine
XC-009
User Manual

XC-009
Mechanical Key Cutting Machine

CONTENTS
1 Safety Precautions..................................................................................5
2 General Information...............................................................................6
2.1 Machine Description........................................................................6
2.2 Characteristics .................................................................................6
3 Product Packaging Checklist...................................................................7
4 Overview...............................................................................................10
4.1 Schematic ......................................................................................10
4.2 Specifications.................................................................................11
4.3 Main Parts and Function Declaration............................................13
4.3.1 Hand Wheel............................................................................13
4.3.2 Skid Platform ..........................................................................14
4.3.3 Micro-adjust slide...................................................................15
4.3.4 Clamp......................................................................................16
4.3.5 Power Parts.............................................................................17
5 Equipment Installing and Debugging....................................................18
5.1 Handle Installing............................................................................18
5.2 Cutter Installing .............................................................................19
5.3 Micro-adjust Slide Calibration.......................................................20
5.3.1 Lateral Micro-adjust Slide Calibration....................................21
5.3.2 Longitudinal Micro-adjust Slide Calibration ...........................22

5.4 Clamp Installing .............................................................................23
6 Use of Equipment .................................................................................24
6.1 Key Alignment................................................................................24
6.1.1 Head spacing...........................................................................24
6.1.2 Shoulder spacing.....................................................................25
6.2 Clamp cutting surface selection ....................................................26
6.3Use of needle..................................................................................27
7 Maintenance.........................................................................................28
8 Quality assurance and after-sales instructions.....................................28
9 Appendix...............................................................................................30

Mechanical Key Cutting Machine CONDOR XC-009
1 Safety Precautions
To prevent personal injure or machine damage, users should carefully observe the
instructions provided by this operation manual and adopt the following safety precautions:
Use the machine under the safe condition
Place the machine on a horizontal surface, which should be firm enough to carry
the weight of the machine.
Do not exposure machine in scorching sun or place the machine in any wet, oily,
dusty area.
Keep the machine clean and dry and keep a distance of 30cm from the wall for
ventilation.
Wear safety glass that meets ANSI standards.
When the machine is working, keep clothing, hair, etc. away from all moving
parts.
Do not leave the machine while it is operating.
Do not place anything on the machine while it is operating.
Power plug with ground wire must be connected when charging. Do not use
power plug that is out of power and loose.
Turn off the switch when the machine is not in use or in service.
Shut down the machine immediately when any exception occurs. The switch on
the left side of the machine.
Keep the machine out of reach of children.

Mechanical Key Cutting Machine CONDOR XC-009
2 General Information
2.1 Machine Description
Thank you for choosing CONDOR XC-009 Mechanical Key Cutting machine.
CONDOR XC-009 Mechanical Key Cutting machine is a portable special device specially
designed for global locksmiths. It is small in volume, light in weight and easy to carry.
It can quickly and accurately copy and process variety of automobile and resident mechanical
key types.
Please read it carefully before use. It is crucially important if you wish to operate the
machine safely and efficiently.
2.2 Characteristics
CONDOR XC-009 is a new generation of mechanical Key Cutting machine with the
following characteristics:
Beautifully designed, full of modernity and technology.
Integrated Casting, Aluminum structure, Durable.
Small volume, Light weight, Easy to carry
Ergonomics designed, More comfortable, simple and convenient.
Micro-adjusted guide for high-precision cutting requirements.
Built-in lithium battery, Super long endurance ability

Mechanical Key Cutting Machine CONDOR XC-009
3 Product Packaging Checklist
Name
Image
Quantity
Description
Main Body
1
Key Machine body
Handle
1
Control handle,
accessory
processing
M6 screw
2
Fixed handle
Tools
1
Tools placed
Key spacer
2
stopper
2.5mm Allen
wrench
1
Tool for removing
3mm Allen
wrench
1
Tool for removing
4mm Allen
wrench
1
Tool for trimming
slide

Mechanical Key Cutting Machine CONDOR XC-009
5mm Allen
wrench
1
Tool for trimming
slide
Tool change
rod
1
Change the cutter
19mm open
spanner
1
Change the cutter
file
1
Tool for polish
φ1.2mm
nozzle
cleaner
2
Tool for putting
the key
φ1.7mm
nozzle
cleaner
2
Tool for putting
the key
Power
Adapter
1
Charger Device
Battery
（Optional）
1
Power Device
Power cord
（1.5m）
（optional）
1
Connect to power
(Chinese
Standard)
Power cord
（1.5m）
（optional）
1
Connect to power
(British
Standard)

Mechanical Key Cutting Machine CONDOR XC-009
Power cord
（1.5m）
（optional）
1
Connect to power
(European
Standard)
Power cord
（1.5m）
（optional）
1
Connect to power
(American
Standard)
Brush
1
Tool for cleaning
Quality
certificate
and Product
Packaging
Checklist
1
Product delivery
inspection
certificate and
packing
statistics
User
Manual(Take
photo)
1
Key machine
installation and
operation
instructions

Mechanical Key Cutting Machine CONDOR XC-009
4 Overview
4.1 Schematic
Micro-adjust slide
Power jack
孔
KONG1KONG
1 KONG 孔
Power switch
Cutter
Hand wheel
Main clamp
Handrail
Power display
LED switch
LED light
Shoulder space rod
Handle
Accessory clamp
clamp

Mechanical Key Cutting Machine CONDOR XC-009
4.2 Specifications
Input Voltage
90-264V AC
Input Frequency
47-63Hz
Consume
110W
Power Parameter
12-18V DC /3A
Battery Capacity
2600mAh/22.2V
Spindle Speed
900rpm
Motor Torque
1.2Nm
Clamp Spacing
95mm
Table Travel
46mm
Working Temperature
0-50℃
Humidity
10-90%
Net Weight
10.8kg
Gross Weight
12.5kg
Machine Dimensions
285mm*175mm*200mm
Packing Dimensions
420mm*310mm*300mm

Mechanical Key Cutting Machine CONDOR XC-009
Machine Dimensions
Packing Dimensions
175mm
285mm
200mm

Mechanical Key Cutting Machine CONDOR XC-009
4.3 Main Parts and Function Declaration
4.3.1 Hand Wheel
Unscrew the small hand wheel and turn the small hand wheel to achieve cutting feed.
By rotating the hand wheel, the clamp slide can be controlled to move left and right, so as to
achieve lateral feed during the cutting of the key. The hand wheel adopts a concealed
structure, which opens outward when in use and can be hidden after use.

Mechanical Key Cutting Machine CONDOR XC-009
4.3.2 Skid Platform
The clamp Skid Platform can be rotated about the axis of rotation and moved axially to
achieve lateral and longitudinal feed of the key. Rotating the hand wheel to realize the lateral
feed of the s Skid Platform, holding the handrail and rotating around the axis to realize the
key longitudinal feed, the Skid Platform has a lateral stroke of 46mm and the clamp spacing is
95mm.

Mechanical Key Cutting Machine CONDOR XC-009
4.3.3 Micro-adjust slide
Adjust the Micro-adjust slide to align the cutter with key cutting guide.

Mechanical Key Cutting Machine CONDOR XC-009
4.3.4 Clamp
Allocation and clamp the key, the four-side (A、B、C、D)can be used to copy different key
types. The left side is accessory clamp, placed original key, the right side is main clamp,
placed blank key. Ensure that left and right clamp use the same cutting surface. Select the
proper cutting surface according to different types (refer to chapter 6.2 clamp cutting surface
selection and chapter 9 appendix). Be sure to clamp the key before cutting.

Mechanical Key Cutting Machine CONDOR XC-009
4.3.5 Power Parts
There is a battery capacity indicator in front of the machine. When the power is low, the
indicator is red. Please charge it in time. When power is fully, please unplug the power cord in
time. It can be filled about 3-4 hours. After it is full, the machine can be cut the keys 60-100
continuously.
Please use original power cord and adapter.
Please use power socket with ground wire.
Do not cut the key when charging.

Mechanical Key Cutting Machine CONDOR XC-009
5 Equipment Installing and Debugging
5.1 Handle Installing
In order to save space, the handrail is separately from the whole machine in the
package. Please open the box and install the handrail according to above picture.

Mechanical Key Cutting Machine CONDOR XC-009
5.2 Cutter Installing
1) While the machine is stopped, slowly rotate the spindle, align the spindle pin hole
with the host pin hole, and then insert the tool change rod into the end.
2) Installing the cutter on the spindle. Pay Attention to the front and back surface of
cutter (with the word facing left), install the cutter block and lock nut (anti-nut).
3) Use the 19mm open spanner to tighten the lock screw counterclockwise. Then
pull out the tool change rod. After installing the cutter, please refer to chapter 5.3 Fine
Adjustment Slide Calibration.

Mechanical Key Cutting Machine CONDOR XC-009
5.3 Micro-adjust Slide Calibration
Micro-adjust slide calibration has been finished at the factory. If deviation or incorrect
operations are found, please adjust it as follows.
Firstly, both clamps are screw to A side, and clamp the Key spacer on both clamps.
Closed the Key spacer to clamp, the clamp is tightened. And adjust the lateral and
longitudinal adjustment of the slide separately.