Xhorse CONDOR XC-Mini User manual

Automatic Key Cutting MachineCONDOR XC-MINI
.
CONDOR
Automatic Key Cutting Machine
XC-MINI
User Manual

Automatic Key Cutting MachineCONDOR XC-MINI
TABLE OF CONTENTS
1）SAFETY PRECAUTIONS AND WARNINGS ------------------------------------------1
2）GENERAL INFORMATION --------------------------------------------------------2
3）PRODUCT PACKAGING CHECKLIST -----------------------------------------------------3
4）OVERVIEW
4. 1 SC H E M AT I C -- - - - -- - - - - - - -- - - -- - - - - - - -- - - - - - - -- - - - -- - - - - - - -- - - - - - - -- - - - - - - - - 6
4. 2 CH AR AC TE R IS TI C S -- -- -- - -- - --- - -- -- - -- -- -- -- - -- -- - -- -- -- -- -- - -- - -- -- -- -- -- 7
4.3 SPECIFICATIONS -------------------------------------------------------------------7
5）MACHINE INSTALLATION AND PREPARATION
5.1 INSTALLING THE CUTTER --------------------------------------------------------------8
5.2 REMOVING THE CUTTER ---------------------------------------------------------9
5.3 CLAMP SAMPLES ---------------------------------------------------------------10
5.4 CLAMP SAMPLES ---------------------------------------------------------------11
6）OPERATING INSTRUCTIONS
6.1 HEIGHT LEVEL ADJUSTMENT -----------------------------------------------------12
6.2 CLAMP CALIBRATION ----------------------------------------------------------14
6.3 CUTTING CALIBRATION ---------------------------------------------------------------17
6.4 HOW TO USE KEY DATABASE -----------------------------------------------------20
6.5 HOW TO USE KEY DUPLICATION ------------------------------------------------------23
6.6 HOW TO USE CUT BY BITTING --------------------------------------------------26
6.7 HOW TO USE FIND BITTING ----------------------------------------------------30
7 ONLINE UPDATE ------------------------------------------------------------------33

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1．Safety Precautions and Warnings
To prevent personal injury or machine damage, users should carefully observe the
instructions provided by this operation manual and adopt the following safety precautions：
Always operate the machine under the safe condition
Wear safety glasses that meets ANSI standards
Keep protective shield closed when machine is operating
Keep clothing, hair, hands, tools, test equipment, etc. away from all moving parts.
Do NOT leave the machine while it is operating
Do not use damaged or loosen power cord and power outlet
Unplug the power cord when not in use for a long time
Do not place the machine in any wet, oily, dusty area
Do not place any tool or container on the machine
Place the machine on a horizontal surface, which should be firm enough to carry the
weight of the machine..
Keep the machine clean and dry
Shut down the machine immediately when any exception occurs

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2．General Information
Thank you for choosing CONDOR XC-Mini Automatic Key Cutting Machine.
This manual serves as a guide for users of CONDOR XC-Mini Automatic Key Cutting
Machine. Please read it carefully before use. It is crucially important if you wish to operate
the machine safely and efficiently.
-- If exterior color of the machine changes,the final Color in kind prevail
-- Under the usage of instruction sheet，The warranty time is three years
--Even if within the warranty period, if the following occurs, certain maintenance costs will
not be free：
The product malfunction caused by Not in accordance with the user manual
operation
The malfunction and damage caused by unauthorized repairs and alteration.
The product malfunction caused by the fall,crash and the improperly voltage
Damage due to force majeur
Long time use in harsh places or vehicles, ships equipped with caused by failure or
damage
The working condition caused pollution and old, will not replace the shell
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in
any form, or by any means ( mechanical, electronic, photocopying, recording, or others), without permission of
XHorse. Due to continuous product improvement, the information contained in this manual is subject to change
without notice.

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3. Product Packaging Checklist
The whole package covers the following items, if missing, please contact your
dealer.There are four kinds of power cord,we only supply one of them based on the actual
demand of different countries.
Name
Image
Quantity
Description
2.5mmCutter
1
Cutting tool
(Ø2.5×Ø6×40L )
1.5mmCutter
1
Cutting tool
(Ø1.5×Ø6×40L )
1.0mm Probe
2
Detection tool
(Ø1.0×Ø6×40L )
2mm Allen wrench
1
Tool for tracer point
installation
Power cord (1.5m)
（optional）
1
Connect to power
（Chinese Standard）
Power cord (1.5m)
（optional）
1
Connect to power
（British Standard）
Power cord (1.5m)
（optional）
1
Connect to power
（American Standard）
Power cord (1.5m)
（optional）
1
Connect to power
（European standard）
USB cable (2.0m)
1
Connect machine to PC
Brush
1
Tool for cleaning the machine

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M1 Clamp
1
For Single/Double Sided Keys
M2 Clamp
1
For Channel-Track Keys
M3 Clamp
（optional）
For Ford FO21 & Citroen
SX9 Keys
KeyMachine body
1
Main body
Quality certificate
1
Product Packaging
Checklist
1
User Manual
1

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Attention:
-- Replace the cutter regularly to ensure the key cutting quality.
-- Users should check the stepper motor belt regularly. If excessive wear and tear occur, please
replace these parts to ensure the key cutting accuracy and the efficient operation of the machine
-- Please use the 10A fuse.

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4. Overview
4.1 Schematic
Protective shield
7’Touch screen
LED lights
Operation buttons
Cutter
Key locking knob
Clamp lock
Clamp
Emergency stop button
Probe

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4.2 Characteristics
Built-in Database
Multi-languages Support
7' Capacitive Touch Screen
3-Axis Precision Ball Screw Transmission
Cross Rail
All Aluminum Machine Body
Single machine with both Tracer/Cutter
Standardly include three clamps M1/M2/M3
Software supports online-update
Support Sided/Track/Dimple/Tibbe keys*
*Some Dimple/Tibbe keys need optional clamps
4.3 Specifications
Input Voltage
90V--264VAC
Input Frequency
47~63Hz
Consume
200W
Packing Dimensions
L450×W450×H350mm
Machine Dimensions
L265×W362×H301mm
Display
1024×600
Spindle Speeds
9000rpm
USB
USB2.0
Working Temperature
0~50℃
Humidity
10~90%
Net Weight
18Kg
Gross Weight
22.9Kg

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5. Installation
5.1 Installing the cutter
To Install the cutter
1）Put the cutter into the cutter hole and to the top limit position, ensure the section of cutter
and clamp lateral parallel
2）Turn the CUTTER LOCK SCREW clockwise, till the cutter is tightened.

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5.2 Removing the Cutter
To Remove the Cutter
1）Hold the cutter lightly, Turn the CUTTER LOCK SCREW counterclockwise
2）after the cutter loosen, remove it

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5.3 Clamp installation
To Install the Clamp
1）Turn the LOCKING WRENCH counterclockwise on the left side to loosen.
2）Choose the clamp according to the key type, Push the clamp from the right side of the
CLAMP CARRIAGE to limit position
3）Turn the LOCKING WRENCH clockwise to tighten the clamp

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5.4Clamp Samples
6. Operating instructions
Please initial device before use
6.1 Height Level Adjustment

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1）Enter the Main interface, Click on the Self Test
2）Click on Height Level Adjustment

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3）Follow the instructions on the screen, then click on the CONTINUE
4）after the machine has stopped, follow the instructions on the screen till the tips of the
probe and the cutter are on the same horizontal level. Then click on CONTINUE. The
machine enters the Calibration Process.

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5）After the machine has stopped, select the diameter of the current cutter in use, then
click on Confirm to finish
6.2 Clamp Calibration
1）Enter the Main interface,Click on Self Test

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2）Enter Self Test interface, Click on Clamp Calibration
3）Enter Clamp Calibration, Click on M1 button

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4）Follow the steps on the screen, then click on Continue,complete M1 Clamp
Calibration.
5）Enter M2 Clamp Calibration,Do Not put any key blank on the clamp,keep Side A
upwards,then click on Continue

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6）Turn clamp to SideBCD,and calibrate each side, do all steps follow the screen,
complete M2 Clamp Calibration.
6.3 Cutting Calibration

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1）Enter the Main interface, Click on Self Test
2）Enter Self Test interface, Click on Cutting Calibration
3）Follow the steps on the screen, then click on CONTINUE, The Cutting Calibration in
Process