Xhorse Dolphin XP-005L User manual

DOLPHINDOLPHIN
Automatic Key Cutting Machine
XP-005L
User Manual
V1.0

TABLE OF CONTENTS
01
02
12
13
07
06
03
03
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15
32
29
44
47
22
42
46
42
43
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04
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XP-005L
Automatic Key Cutting Machine
1. Safety precautions and warnings
2. General information
2.1 Machine description
2.2 Machine characteristics
3. Product packaging checklist
4. Overview
4.1 Structure diagram
4.2 Specification
4.3 Software overview
5. Installation instruction
5.1 Cutter and probe installation
5.2 Cutter and probe uninstallation
5.3 Clamp installation
5.4 Pictures of clamps
5.5 Clamp M5 instruction
6.Operation instructions
6.1 Use your smart phone APP to connect machine
6.2 Cutting calibration
6.3 How to use the vehicle database
6.4 How to use cut by code
6.5 Universal Duplication
6.6 How to use all key lost
6.7 How to use find bitting
6.8 Special cutting option
7.System introduction
7.1 Machine Parameter
7.2 System setting
7.3 History
7.4 My favorite
7.5 Update Center
7.6 WLAN Connection
8. Maintenance
9. Warranty and after-sale description

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Automatic Key Cutting Machine DOLPHIN XP-005L Automatic Key Cutting Machine DOLPHIN XP-005L
1. Safety precautions and warnings
Always use the machine under safe environment
Wear protective goggles that are in line with ANSI standard
Put down the protective shield when the machines is working
Do not have clothes, hair, hands and other tools close to the machine when it is working
Do not leave the machine unattended when it is working
Do not use a damaged or loose socket
Unplug the machine when it is not in use for a long time
Do not place the machine in a place that is damp, greasy and dusty
Do not put things like tool or containers on the machine
Put the machine on a flat and firm surface
Keep the machine dry and clean
Unplug the machine instantly under unusual circumstance
2 General information
2.1 Machine description
.
2.2 Machine characteristics
Dear customers, thank you for choosing XP-005 automatic key cutting machine.
Dolphin XP-005L is a portable machine, with a small volume and light weight, is particularly and
carefully designed for locksmiths worldwide.
This product user manual provides operating instructions for you to use the machine correctly
and safely. To avoid injuries and financial loss, please carefully read this manual through before
you start to operate the machine. And we kindly remind you to keep this manual properly for
future reference.
All the information and illustrations in this document are for guidance only. Xhorse Electronics reserves the right to alter
products designs, dimensions or info to improve the products quality. The contents of this document are fully protected by
Copyright and may not be copied or reproduced in any form (e.g. mechanical, electronic, printing or video recording), without
written permission from Xhorse Electronics.
L
To avoid injuries to operators and damages to machines, please read this product user
manual carefully before you start and follow the safety notes listed below:
Built-in database
Support APP Control
Intelligent operating system
Smart LED indicator
Angle adjustable LCD touch screen
Support WiFi and Bluetooth
Support multiple languages
Built-in lithium battery
All-aluminum body structure
High precision ball screw
High rigidity cross rail
Cutter and probe work in parallel
Support Multiple Clamps
Support Sided/Track/Tibbe Key
① Only for the global version
② With/Without built-in lithium battery depending on the machine version
③ Optional clamps are required for certain keys
①
②
③

Power adapter
1
Power supply
1.5m Power cord of
Mainland China standard
1
Connect to power
1.5m Power cord of UK
standard (optional)
1
Connect to power
1.5m Power cord of US
standard (optional)
1
Connect to power
1.5m Power cord of EU
standard (optional)
1
Connect to power
Car cigarette lighter
charging cable(optional)
1
Car cigarette lighter charging cable
Built-in battery (optional)
1
Portable power supply
Brush
1
Cleaning tool
Product quality certificate
1
Factory inspection report and
packing list
User manual
1
Machine
assembly/adjustment/operation
instruction
Name Sample picture Quantity Description
Clamp M5 and link stopper
Clamp M3 (optional)
Clamp M4 (optional)
1.5mm cutter
2.5mm cutter
Probe
2mm+4mm
3 mm hexagon bar wrench
3 mm hexagon bar wrench
6 mm hexagon bar wrench
Key cutting machine
Key clamp
FO21/SX9 key clamp
Household key clamp
Cutting tool
(φ1.5*φ6*40L)
Cutting tool
(φ2.5*φ6*40L)
Probing tool
(φ1.0*φ6*40L)
Tracer point tool,key fixation
on clamp M1
Clamp installation tool
Clamp installation tool
1
1
1
1
1
2
1
1
1
1
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Automatic Key Cutting Machine DOLPHIN XP-005L Automatic Key Cutting Machine DOLPHIN XP-005L
3 Product packaging checklist
A full package of XP-005L should include accessories listed in the following table. Please check
when you get this product and contact your distributor if anything in the table is missing.
.
WARNING
开机前请务必拆除保护支架!
Please remove the protective bracket
before y operation.an
Protective bracket Protect nose
fix nose
1
Machine

4. Overview
4.1 Structure diagram
0706
Probe
Protecting mask
Clamp
Screw of fix clamp
LCD Screen
Smart status indicator
Power switch
Handle
Cutter
Automatic Key Cutting Machine DOLPHIN XP-005L Automatic Key Cutting Machine DOLPHIN XP-005L
4.2 Specification
Input voltage
Power
Principal axis rotation speed
Motor Torque
LCD resolution
Working temperature
Humidity
Machine size
Package size
Net weight
Gross weight
24V DC
160W
12500rpm
0.15N.m
1280*720
-10-50℃
10-90%
390mm*220mm*270mm
495mm*400mm*360mm
13kg
18.5kg
LEDlight

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Automatic Key Cutting Machine DOLPHIN XP-005L Automatic Key Cutting Machine DOLPHIN XP-005L
4.3 Software overview
4.3.1 Introduction
4.3.2 Update online
Package size
495mm
360mm
400mm
Machine size
270mm
390mm
220mm
Supporting self-calibration
Supporting key duplication and cutting for vehicle keys
Supporting universal key decode for multiple key types
Operation on APP through Bluetooth
Build-in key database
Machine firmware and database upgrade via WIFIdirectly

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Automatic Key Cutting Machine DOLPHIN XP-005L Automatic Key Cutting Machine DOLPHIN XP-005L
5. Installation instruction
5.1 Cutter and probe installation
Installation steps:
1）Put the cutter into the cutter mounting hole and push the cutter to the limit.When the
screw is perpendicular to the notched part of the side of the milling cutter,turn the screw
clockwise until the cutter is locked and fixed it.
2）Push the probe into the probe mounting hole and push the probe to the limit.Turn the
screw colckwise until the probe is locked and fixed it.
Do not replace the locking screws of different specifications(at the probe/milling cutter).
It's recommended to use the locking screws with the original factory standard or the same
specifications.
Uninstallation steps:
1）Unscrew the locks for cutter and probe counter-clockwise until they are loosened off.
2）Take the cutter or probe off when it is loose.
5.2 Cutter and probe uninstallation

Support type (FO21 example) Support type (SX9 example)
FO21 SX9
Clamp M5
Supporting type (as picture below)
Supporting type (as picture below)
Standard single/double sided key
4 Track external 2 Track external 4 Track internal
Channel track
Clamp M3 Clamp M4
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Automatic Key Cutting Machine DOLPHIN XP-005L Automatic Key Cutting Machine DOLPHIN XP-005L
5.3 Clamp installation 5.4 Pictures of clamps
Installation steps:
1）Unscrew the clamp locking screw.
2）Choose the proper clamp for your keys,slide it in to the clamp holder and push it to the
limit from right side.
3）Fix the clamp locking screw until the clamp is locked.

1. Users can download Xhorse APP in the App Store to obtain it, or directly scan the
QR code as shown below.
2. Power the machine and turn it on, open Xhorse APP, switch to the CNC machine
interface, click on “Switch Device” and select Dlophin II.
3. Click on “Select” and turn on Bluetooth, click the SN of the device to connect to the
machine (Users can set up the automatic connection function according to their
needs).
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Automatic Key Cutting Machine DOLPHIN XP-005L Automatic Key Cutting Machine DOLPHIN XP-005L
5.5 Clamp M5 instruction
Thedevice adopts M5 clamp with two sides of A and B. Users can turn the clamp
surface to cut according to cutting needs, it's no need to repeated install and uninstall
to replace different clamps. Here are the method of using the M5 clamp.
1) Loosen the “key lock knob” counterclockwise to make the right slider of the clamp to
the right limit.
2) Turn the movable module clockwise, and turn the clamp from side A to side B.
Tighten the “key lock knob” clockwise to lock the clamp.
6.Operation instructions
The system needs to intialize for first use.The steps as follows:
6.1 Use your smart phone APP to connect machine
Scan QR Code to download Xhorse APP
(The following operations can be completed as the same method on the APP）

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Automatic Key Cutting Machine DOLPHIN XP-005L Automatic Key Cutting Machine DOLPHIN XP-005L
6.2 Cutting calibration
1) Click on “System” on the operation main interface. 3) Click on “Cutting Calibration”.
4) Please select the diameter of the milling cutter that you installed .2) Click on “Machine Parameter” .

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Automatic Key Cutting Machine DOLPHIN XP-005L Automatic Key Cutting Machine DOLPHIN XP-005L
5) Operate by following the tips and click on “Start”.
*Do not use the key that has cutted, you must use a brand new HON66 key blank.
1) Click on “Vehicle Database”.
6) Clean the cutter, probe and working area with a brush.
Click on “Continue” for finish cutting calibration.
2) Select or input a car maker and enter next inteface.
6.3 How to use the vehicle database
Make sure the model and year of the car first before you use the vehicle database.

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Automatic Key Cutting Machine DOLPHIN XP-005L Automatic Key Cutting Machine DOLPHIN XP-005L
3) Select car model and enter next interface. 5) Follow the tips place the key correctly and click on “Learn Key”.
4) Click on type and year to enter processing interface. 6) Obtain original key bitting and click on “Cut Key” after you make sure.

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Automatic Key Cutting Machine DOLPHIN XP-005L Automatic Key Cutting Machine DOLPHIN XP-005L
6.4 How to use cut by code
1) Click on “Cut By Code”.
Two ways of using the key code to make a key:
Method 1:
Making a key without the original key:
Use some special tool to get the key code.
3) Select the key type.
4) Fix the key according to the picture show, select proper side of clamp and fix the key in
correct position. Put in the key bitting and check all the information before you click on
“Cut Key” for make new key.
2) Select or input a key blank type.

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Automatic Key Cutting Machine DOLPHIN XP-005L Automatic Key Cutting Machine DOLPHIN XP-005L
1) Click on “Cut By Code”.
2) Select a key blank type.
3) Select key type and click to enter the processing interface.
Method 2:
Makeing a key with the original key.

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Automatic Key Cutting Machine DOLPHIN XP-005L Automatic Key Cutting Machine DOLPHIN XP-005L
4) It will prompt the type of clamp for cutting and the key position after enter the processing
interface, which can also be queried in “Detail”.
5) Click on “Learn Key”. 6) The original key code will be showed on screen after learn key. And you can view the
Bitting, Space, Reference, Actual and Diff of each key code in the “Detail”.

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Automatic Key Cutting Machine DOLPHIN XP-005L Automatic Key Cutting Machine DOLPHIN XP-005L
7) Click on “Cut Key” after you confirming that it is correct.
2) Take the track external key as an example, click on “4 Track external” to enter the
corresponding interface.
1) Click on “Universal Duplication”.
6.5 Universal Duplication

4) Click on “Learn Key” to start and there will be a corresponding pop-up prompt after finished.
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Automatic Key Cutting Machine DOLPHIN XP-005L Automatic Key Cutting Machine DOLPHIN XP-005L
3) Choose the right alignment and clamp surface. 5) The “Cut Key” button will be change from gray to red after “Learn Key” completed, click
on “Cut Key” to start and there will be a corresponding pop-up prompt after finish.

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Automatic Key Cutting Machine DOLPHIN XP-005L Automatic Key Cutting Machine DOLPHIN XP-005L
2) Select and click the car maker to enter next interface.
1) Click on “All Key Lost”.
*The function requires search online, please keep the internet in good condition.
Three ways of using key database to make a key:
1.Key plate provided by the car factory.
2.The key bitting is printed on the lock of some models.
3.Obtain key bitting via other ways.
3) Enter key code and click on “OK”.
6.6 How to use all key lost

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Automatic Key Cutting Machine DOLPHIN XP-005L Automatic Key Cutting Machine DOLPHIN XP-005L
4) The key bitting will generate automatically and click on “Cut Key” after you confirming it is
correct.
1) Click on “Find Bitting”.
Parts of the cars are missing bitting on door lock/trunk lock if compare with ignition
lock. Users can find out the unknown bitting and replace the unknown bitting as “?”.
The system will display all possible results, you need to test and unlock after cutting
to determine the final processed tooth profile.
2) Select or input a car maker and click option to next interface.
6.7 How to use find bitting

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Automatic Key Cutting Machine DOLPHIN XP-005L Automatic Key Cutting Machine DOLPHIN XP-005L
3) Select or input in the key blank type and click in.
4) Put in the known bitting and replace unknown bitting as “?”.Then click on “Find Bitting”.
5) The system will display all possible results, you need to test and unlock after cutting to
determine the final processed tooth profile.