Xinpu XP-45HD User manual

Demolition Hammer
Model:XP-45HD
HANDLING INSTRUCTIONS
Before using this XINPU demolition hammer, please carefully read
though these HANDLING INSTRUCTIONS. Ensure that you know how the machine works, and
how it should be operated. Maintain the machine inaccordance with the instructions, and make
certain that the machine work correctly, please store this instriation and other enclosed documents
with the machine together.
Bj:2013
Zhejiang Xinpu Industrial & Commercial Co., Ltd.
106, No. 330 National Road, Huajie Industrial Zone, Yongkang City, Zhejiang 321300, P. R. China

Application
This hammer should be applied to breaking concrete, chipping off concrete, grooving, bar cutting, and
driving piles in installation of piping and wiring, unitary facility installation, machinery installation water
supply, and drainage work, interior jobs, harbor facilities and other civil engineering work etc..
Contents
1. Machine information
2. Safety instruction
3. Assembly
4. Operation
5. Maintenance
Technical specifications
Machine Type XP-45HD
Voltage AC 230V
Frequency 50Hz
Input power 1200W
Impact rate 3000/min
Weight 5.96kg
Impact energy 12J
Bit lock style 17mm hexagon flat shank lock system
Sound pressure values (in
accordance with 2000/14/EC) 89dB(A)
Guaranteed Sound power values
(in accordance with 2000/14/EC) 105dB(A)
Vibration Main handle: ah,Cheq : 25.78 m/s2K=4.26m/s2
Auxiliary handle: ah,Cheq : 10.42m/s2 K=1.5m/s2
Standard accessories
Hexagon bar wrench 5mm(for M6) 1 piece
Hexagon bar wrench 3mm(for M4) 1 piece
Amphibious screwdriver 1 piece
One box of grease 30g (one box)
Bull point chisel(17*280mm) 1 piece
flat chisel(17*280mm) 1 piece
Carbon brush(6*10*14mm) 2 pieces
1. Machine information

Optional accessories (sold separately）
Notice: Optional accessories (sold separately) are recommended only for XINPU tool for specified
purpose in manual, any other brand accessories or attachments used may present risk of injury.
1. Point chisel Hexagon size17*280 length (Unit: mm)
2. Flat chisel Hexagon size17*280 length (Unit: mm)
3. Big flat chisel Hexagon size17*280 length*50Cutting width (Unit: mm)
4. Tine spade Hexagon size17*500 length (Unit: mm)
5. Groove chisel Hexagon size17*280 length (Unit: mm)
6. 4PCS KITS Hexagon size17*280 length (Unit: mm)
7. Lubricate grease one box 30g

In this operator's manual/or machine’s labels following symbols are used:
Read the manual carefully
Accordance with essential applicable safety of European directives
Denote risk of personal injury, loss of life or damage to the tool in case of nonobservance of the
instruction in this manual.
Indicate electrical shock hazard.
Immediately unplug the plug from the main electricity in the case that the cord gets damage and
during maintenance.
Wear ear and eye protection.
Faulty and /or discarded electrical or electronic apparatus have
tobecollectedatthe appropriate recycling location.
The guaranteed Noise Value according to Noise Directive
2. Safet
y
instructions

General Power Tool Safety Warnings
WARNING Read all safety warnings and all instructions Failure to follow all warnings and instructions may
result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference
The term “power tool” in the warnings refer to your mains operated (corded) power tool or battery operated (cordless)
power tool.
1) Work area
a) Keep work area clean and well lit. Cluttered and dark areas invite accidents.
b)Do not operate power tools in explosive atmospheres,such as in the presence of flammable liquids, gases or
dust. Power tools create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with
earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of
electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away
from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable
for outdoor use reduces the risk of electric shock.
f) If operating a power tools in a damp location is unavoidable, use a residual current device (RCD) protected
supply. Use of an RCD reduces the risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a
power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention
while operating power tools may result in serious personal injury.
b) Use safety equipment. Always wear eyeprotection. Protective equipment such asdust mask, non-skid safety
shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c) Avoid accidental starting. Ensure the switch is in the off position before plugging in. Carrying power tools with

your finger on the switch or plugging in power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a
rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool
in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from
moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are
connected and properly used. Use of these devices can reduce dust related ha2ards.
4) Power tool use and care
a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job
better and safer at the rate for which it was designed.
b) Do not(use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with
the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source before making any adjustments, changing accessories, or storing
power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or
these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other
condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many
accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to
bind and are easier to control;
g) Use the power tool, accessories and tool bits etc., in accordance with these instructions and in the manner
intended for the particular type of power tool, taking into account the working conditions and the work to be
performed. Use of the power tool for operations different from intended could result in a hazardous situation.
5) Service
a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will
ensure that the safety of the power tool is maintained.
Special requirements for Chisel
- Wear ear protectors with impact drills. Exposure to noise can cause hearing loss.
- Use auxiliary handles supplied with the tool. Loss of control can cause personal injury.

Additional safety rules:
1. Wear a hard hat (safety helmet), safety glasses and /or face shield. It is also highly
recommended that you wear a dust mask, ear protectors and thickly padded gloves.
2、Be sure the bit is secured in place before operation.
3. Under normal operation, the machine is designed to produce vibration, the screws and bolts can come
loose, causing a breakdown and accidents. Check tightness of them carefully before running.
4、In cold weather or a long time tool not be used, please keep the tool running without load a few minutes
to warm up the grease inside, otherwise hammering function is difficult to get.
5、Be sure you stand stably and no one is below when you using tool is in high location.
6、Hold the tool firmly with two hands.
7、Don't touch any moving parts.
8、Don't leave the tool running itself, operate tool only when hand-held.
9、Don't point the tool to anybody for the bit could fly out in case.
10、When chipping into walls, floors or wherever "live" electrical wire may be encountered,
DON'T TOUCH ANY METAL PARTS OF THE TOOL! Hold the tool by the insulated grasping
surface to prevent electric shock if you chip into a "live" wire.
11、Don't touch the BIT OR PARTS CLOSE TO THE BIT immediately after operation, they may extremely
hot and could burn your skin.
12、Any damage and abnormal happen, please stop to use immediately and disconnect it, ask authorized
serve center to check and repair.
13. Parts replace: Only original XINPU's parts can be used to replace by authorized service center.
14. Right use accessories and parts: Don't use other parts and accessories which not mentioned in the
manual otherwise may cause injuries!
15. Special attention to voltage: Before connect the power tool, please make sure the rated voltage on the
tool can match the power supply, otherwise the power tool may be damaged and cause injuries.
16. Don't wipe plastic part with solvent: Solvent such as gasoline, thinner, alcohol etc. these kind of
chemical material, are not allowed to use, water or soap are recommended!
Name of the parts
3. Assembl
y

Mounting tool bits
Warning: before do it, make sure unplug the machine!
(1) Please properly press the lock block；
(2) please insert the bit as picture showing；
(3) put the bit into the bottom, then loose the
lock block and turning the retainer as picture's
opposize direction.
After assembly, pull the bit with force tosure
that have be correctly assembly.
To disassembly, just press the lock block then turn the retainer as picture showing.
(remark；all of above operation must on the condition thatthe temperature is not so
high to injur your skin)
When lock block is difficult to operate just
clean the remains and add some oilfrom the
cleaning hole, then turn a few times.
Prior to operation
1. Power source
Ensure that the power source to be utilized conforms to the power requirements which specified
on the name plate of the hammer.
2. Power switch
Ensure that the power switch is in the position of OFF. If the plug is connected to power
receptacle while the power switch is in ON position, the demolition hammer will start operation
immediately, which can cause serious accident!
Operation
1. Switch action
To start the tool, simply pull the trigger.
Release the trigger to stop, for continuous
Operation, pull the trigger and then push in
The lock button, to stop from the locked
Position, just press the trigger fully, then
Release it.
2. Operate this demolition hammer by utilizing extra pressure. The performance will be better if it is
pressed properly against the work surface.
4. O
p
eration

Note:
Sometimes the power tool does not begin the striking the stroke even the motor keep running,
because oil inside become thick. If the power tool is used at a low temperature, or it is used after a
long idle time, this demolition hammer should be kept running for above 5 minutes to warm up.
How to replace grease
This demolition hammer is full of air-tight structure to protect against dust and to prevent lubrication
leakage.
Therefore, this hammer can be used without lubrication for a long period. Replace grease as
described below.
1. After purchase, replace the grease inside each time when carbon brush was
changed. Before do it, please unplug the plug!
2. Please open the grease cover as picture
Show, wipe off all old grease completely,
Then replace with new specified grease
30g, Oil type is:Egols8466,quantity is 30g.
too more or too little will cause the
machine non-properly work.
3. Make sure that lock the cover tightly,
And assembly the disassembled parts correctly
4. Clean the machine.
Maintenance and inspection
Before do any maintenance, ensure unplug the plug.
1. Inspecting the demolition hammer
Use a dull accessory, such as bull point, cutter, etc., will cause motor malfunction and
efficiency degraded. Replace with a new one when your accessory is abased.
2. Inspecting the mounting screws
Regularly inspect all mounting screws and ensure that they are properly tightened. Any loose
should be tighten immediately, failure to do maybe cause serious hazard.
3. Inspecting the bit retainer
The retainer may become loose due to excessive use. Make sure the bit shank position is hold
securely, if any wear or damage is found, ask the authorized service people to maintenance.
4. Maintenance the motor
The motor is the heart of the machine, please avoid any damage to the winding, or any water
and oil to wet it.
5. Carbon brush replacements
5.1 Carbon brushes are consumable parts, when it becomes worn or "limit worn" it can cause
motor trouble, we use auto-stop carbon brush, it stopped automatically when carbon brush worn
5. Maintenance

out, at that time, replace a new couple of them as following procedure:
5.2 Use "+" screw drive to loose the bush
holder then use "-" screw drive to loosethe cap,
now you can take out of the worn carbon brush,
change another pair of specified carbon brush.
assembly back the cap and holder correctly
and tightly.
6. Cleaning
Clean the machine regularly with a soft
cloth, preferably after each use. Solvent
such as gasoline, thinner, alcohol etc.. These
kind of chemical materials are not allowed to
use, water or soap are recommended!
7. Warranty
For the condition of warranty, please refer to the separately provided warranty card.
Environment
Faulty and /or discarded electrical or electronic apparatus have to be collected
at the appropriate recycling location.

We herewith declare, Zhejiang Xinpu Industrial & Commercial Co., Ltd.
No.106, 330 National Highway, Huajie Industrial Zone,
Yongkang, Zhejiang 321300, China
That the following machine complies with the appropriate basic safety and health requirements of the EC Directive based
on its design and type, as brought into circulation by us.
In case of alternation of the machine, not agreed upon by us, this declareation will lose its validity.
Machine Description: Demolition Hammer
Machine Type: XP- 45HD
Applicable EC Directive:
EC Machinery Directive (98/37/EC)
EC Low Voltage Directive (2006/95/EC)
EC Directive of Electromagnetic Compability (89/336/EEC) amended by 93/68/EEC
Noise Directive 2000/14/EC amended by 2005/88/EC
Applicable Harmonized
Standards: EN 60745-1: 2006
EN 60745-2-6:2003+A1+A11
EN55014-1:2000+A1+A2
EN55014-2:1997+A1
EN61000-3-2:2000+A2
EN61000-3-3:1995+A1+A2
It's our policy to continuously improve our products and we therefore reverse the right to change the product
specification without prior notice.
CE Declaration of conformit
y