Xray XB8R User manual

obalka
obalka
XRAY MODEL RACING CARS
XRAY MODEL RACING CARS
P.O.BOX 103
P.O.BOX 103
911 50 TREN
911 50 TREN
ČÍ
ČÍ
N
SLOVAKIA, EUROPE
SLOVAKIA, EUROPE
PHONE: ++421 905 402724
PHONE: ++421 905 402724
[e-mail]
[e-mail]
XRAY MODEL RACING CARS
P.O.BOX 103
911 50 TRENČÍN
SLOVAKIA, EUROPE
PHONE: ++421 905 402724
[e-mail]
INSTRUCTION MANUAL
INSTRUCTION MANUAL
INSTRUCTION MANUAL
INSTRUCTION MANUAL
INSTRUCTION MANUAL
INSTRUCTION MANUAL
INSTRUCTION MANUAL
INSTRUCTION MANUAL
INSTRUCTION MANUAL
INSTRUCTION MANUAL XB8R 391041.1 CYAN MAGENTA YELLOW BLACK

2
XRAY XB8R 1/8 NITRO BUGGY
The XRAY XB8R is a modern, high-competition premium quality racing 1/8
nitro off-road car that is the epitome of high-performance and fine distinctive
design. Your XB8R offers highest performance, responsive handling, and
traditionally exceptional XRAY quality, engineering, and design. The superb
craftsmanship and attention to detail are clearly evident everywhere on the
XRAY XB8R.
XB8R was designed based on the extremely successful XB8 platform; the
attention to detail creates a low maintenance, extra long life nitro buggy.
The ultra-low center of gravity (CG) and optimized weight balance makes
set-up, driving, and maintenance easy and quick.
The XRAY XB8R was created by blending highest-quality materials and
excellent design. On high-speed flat tracks or bumpy tracks, whether driving
for fun or racing to win, the XB8R delivers outstanding performance, speed,
and precision handling.
We have made every effort to make these instructions as easy to understand as
possible. However, if you have any difficulties, problems, or questions, please
do not hesitate to contact the XRAY support team at [e-mail].
Also, please visit our web site at www.teamxray.com to find the latest
updates, set-up information, option parts, and many other goodies. We
pride ourselves on taking excellent care of our customers.
R/C & BUILDING TIPS
• Read and fully understand the instruction manual before building.
• Always keep this instruction manual ready at hand for quick reference,
even after completing the assembly.
• Make sure all fasteners are properly tightened. Check them periodically.
• Make sure that chassis screws do not protrude from the chassis.
• Use removable threadlock (for example, LocTite® 242 blue grade)
whenever metal screws go into metal, especially for engine mounts and
the flywheel nut.
• For the best performance, it is very important that great care is taken to
ensure the free movement of all parts.
• Clean all ball-bearings so they move very easily and freely.
• Tap or pre-thread the plastic parts when threading screws.
• Self-tapping screws cut threads into the parts when being tightened. Do
not use excessive force when tightening the self-tapping screws because you
may strip out the thread in the plastic. We recommended you stop tightening
a screw when you feel some resistance.
• Remove and clean the air filter with nitro fuel when it becomes dirty. Spray
fuel through the clean side to ensure proper dirt removal. Squeeze the filter
to remove excess fuel. Recoat the air filter with oil and reinstall properly.
• Use nitro cleaner or a mild degreaser to clean the chassis. Avoid spraying
the electronics. Do not use water!
• Ask your local hobby shop for any advice.
Please support your local hobby shop. We at XRAY Model Racing Cars
support all local hobby dealers. Therefore we ask you, if at all possible, to
purchase XRAY products at your hobby dealer and give them your support
like we do. If you have difficulty finding XRAY products, please check out
www.teamxray.com to get advice, or contact us via email at
[e-mail], or contact the XRAY distributor in your country.
we cannot guarantee any parts once you start racing the car. Products which
have been worn out, abused, neglected or improperly operated will not be
covered under warranty.
We wish you enjoyment of this high-quality and high-performance off-road
buggy and wish you best success on the track!
QUALITY CERTIFICATE
XRAY MODEL RACING CARS uses only the highest quality materials, the
best compounds for molded parts and the most sophisticated manufacturing
processes of TQM (Total Quality Management). We guarantee that all parts
of a newly-purchased kit are manufactured with the highest regard to quality.
However, due to the many factors inherent in model racecar competition,
CONTENTS
XRAY XB8R 1/8 NITRO BUGGY 2
WARNINGS & NOTES 3
TOOLS AND ACCESSORIES 4
TROUBLESHOOTING GUIDE 5
1. FRONT & REAR DIFFERENTIAL 6-7
CENTER DIFFERENTIAL 8-9
2. FRONT & REAR TRANSMISSION 10-11
3. REAR SUSPENSION 12
4. REAR SUSPENSION 13-14
5. FRONT SUSPENSION 15
6. FRONT SUSPENSION 16-17
FRONT & REAR ASSEMBLY 18-19
7. STEERING 20-21
8. CENTER DIFF & BRAKE 22-23
9. FUEL TANK & ENGINE 24-25
10. RADIO CASE 26-27
11. SHOCK ABSORBERS 28-29
12. FINAL ASSEMBLY 30-33
THROTTLE LINKAGE ADJUSTMENT 33
BODY PREPARATION 34
ENGINE OPERATION 35
SET-UP 36
In line with our policy of continuous product development, the exact specifications of the kit may
vary. In the unlikely event of any problems with your new kit, you should contact the model shop
where you purchased it, quoting the part number.
We do reserve all rights to change any specification without prior notice. All rights reserved.
BEFORE YOU START
At the beginning of each section is an exploded view of the parts to be
assembled. There is also a list of all the parts and part numbers that are
related to the assembly of that section.
The part descriptions are color-coded to make it easier for you to identify
the source of a part. Here are what the different colors mean:
STYLE A - indicates parts that are included in the bag marked for the section.
STYLE B - indicates parts that are included in the box.
STYLE C - indicates parts that are already assembled from previous steps.

3
IMPORTANT NOTES – GENERAL
• This product is not suitable for children except under the direct supervision of an
adult.
• Carefully read all manufacturers warnings and cautions for any parts used in the
construction and use of your model.
• Assemble this kit only in places away from the reach of very small children.
• First-time builders should seek advice from people who have building
experience in order to assemble the model correctly and to allow the model to reach
its performance potential.
• Exercise care when using tools and sharp instruments.
• Take care when building, as some parts may have sharp edges.
• Keep small parts out of reach of small children.
• Immediately after using your model, do NOT touch equipment on the model such
as the engine and muffler, because they generate high temperatures. You may burn
yourself seriously touching them.
• Follow the operating instructions for the radio equipment at all times.
• Do not put fingers or any objects inside rotating and moving parts, as
this may cause damage or serious injury.
• Be sure that your operating frequency is clear before turning on or running your
model, and never share the same frequency with somebody else at the same time.
Ensure that others are aware of the operating frequency you are using and when you
are using it.
• Always turn on your transmitter before you turn on the receiver in the car. Always turn
off the receiver before turning your transmitter off.
• Keep the wheels of the model off the ground when checking the operation of the
radio equipment.
• Disconnect the battery pack before storing your model.
• When learning to operate your model, go to an area that has no obstacles that can
damage your model if your model suffers a collision.
• Remove any sand, mud, dirt, grass or water before putting your model away.
• If the model behaves strangely, immediately stop the model, check and clear the
problem.
• To prevent any serious personal injury and/or damage to property, please be
responsible when operating all remote controlled models. Extra attention is called
for when operating any nitro powered model. These models can reach very high
speeds and use highly poisonous and flammable fuels. Exhaust sound becomes
noise sometimes to the other people.
• Do not use your model:
- Near real cars, animals, or people that are unaware that an R/C car is being
driven.
- In places where children and people gather
- In residential districts and parks
- In limited indoor spaces
- In wet conditions
- In the street
- In areas where where loud noises can disturb others, such as hospitals andresidential
areas.
- Never run indoors. There is a high risk of fire and/or damage.
SAFETY PRECAUTIONS
Take enough safety precautions prior to operating this model. You are responsible for this model‘s assembly and safe operation! Please read the instruction
manual before building and operating this model and follow all safety precautions. This product contains a chemical known to the State of California to cause
cancer and birth defects or other reproductive harm.
IMPORTANT
Always keep the instruction manual at hand for quick reference, even after completing the assembly. Use only genuine and original authentic Xray parts for maximum
performance. Improper operations may cause personal and/or property damage. XRAY and its distributors have no control over damage resulting from shipping, improper
construction, or improper usage. XRAY assumes and accepts no responsibility for personal and/or property damages resulting from the use of improper building materials,
equipment and operations. By the act of assembling or operating this product, the user accepts all resulting liability. If the buyer is not prepared to accept this liability, then he/she
should return this kit in new, unassembled, and unused condition to the place of purchase.The XB8R is a high competition, high quality, 1/8-scale nitro off-road car for persons
age 16 and older. This is not a toy, it is a precision racing model.
XRAY guarantees this model kit to be free from defects in both material and workmanship. The total monetary value under warranty will in no case exceed the cost of the original
kit purchased. This warranty does not cover any components damaged by use or modification or as a result of wear. Part or parts missing from this kit must be reported within 60
days of purchase. No part or parts will be sent under warranty without proof of purchase. Should you find a defective or missing part, contact the local distributor. Service and
customer support will be provided through local hobby store where you have purchased the kit, therefore make sure to purchase any XRAY products at your local hobby store.
IMPORTANT NOTES – ELECTRICAL
• Insulate any exposed electrical wiring (using heat shrink tubing or electrical
tape) to prevent dangerous short circuits.
• Use a recommended charger for the receiver and transmitter batteries
and follow the instructions correctly. Over-charging, incorrect charging, or
using inferior chargers can cause the batteries to become dangerously hot.
• Regularly check the charger for potential hazards such as damage to the
cable, plug, casing or other defects. Ensure that any damage is rectified
before using the charger again.
• Do not allow the transmitter batteries to become low on charge, otherwise
you risk losing control of the model.
• Do not allow any metal part to short circuit the receiver batteries or other
electrical/electronic device on the model.
IMPORTANT NOTES – NITRO ENGINES
• Always test the brakes and the throttle before starting your engine to avoid
losing control of the model.
• Make sure the air filter is clean and oiled.
• Never run your engine without an air filter. Your engine can be seriously
damaged if dirt and debris get inside the engine.
• For proper engine break-in, please refer to the manual that came with the
engine.
• Do not run near open flames or smoke while running your model or while
handling fuel.
• Some parts will be hot after operation. Do not touch the exhaust or
the engine until they have cooled. These parts may reach 275°F during
operation!
IMPORTANT NOTES – NITRO FUEL
• Handle fuel only outdoors. Never handle nitro fuel indoors, or mix nitro
fuel in a place where ventilation is bad.
• Only use nitro fuel for R/C models. Do not use gasoline or kerosene in
R/C models as it may cause a fire or explosion, and ruin your engine.
• Nitro fuel is highly inflammable, explosive, and poisonous. Never use
fuel indoors or in places with open fires and sources of heat.
• Always keep the fuel container cap tightly shut.
• Always read the warning label on the fuel container for safety information.
• Nitro-powered model engines emit poisonous vapors and gasses. These
vapors irritate eyes and can be highly dangerous to your health. We
recommend wearing rubber or vinyl gloves to avoid direct contact with nitro fuel.
• Nitro fuel for RC model cars is made of the combination of the methyl
alcohol, castor or synthetic oil, nitro methane etc. The flammability and
volatility of these elements is very high, so be very careful during handling
and storage of nitro fuel.
• Keep nitro fuel away from open flame, sources of heat, direct sunlight,
high temperatures, or near batteries.
• Store fuel in a cool, dry, dark, well-ventilated place, away from heating
devices, open flames, direct sunlight, or batteries. Keep nitro fuel away
from children.
• Do not leave the fuel in the carburetor or fuel tank when the model is not
in use. There is danger that the fuel may leak out.
• Wipe up any spilled fuel with a cloth
• Be aware of spilled or leaking fuel. Fuel leaks can cause fires or
explosions.
• Do not dispose of fuel or empty fuel containers in a fire. There is danger
of explosion.
FIRST AID
• Do not swallow nitro fuel or get it in your eyes. If this happens, immediate measures should be taken.
• If fuel is swallowed, immediately drink large quantities of water and induce vomiting. Consult a physician or poison control center immediately.
• If fuel gets into the eyes, rinse them well with water, and then consult a physician immediately.
• If fuel gets onto the skin, wash it with soap and water well.

24
SYMBOLS USED
TOOL INCLUDED
TOOLS REQUIRED (not included)
EQUIPMENT REQUIRED (not included)
EQUIPMENT INCLUDED
CORECT WRONG
Overtightened
The threads
are stripped.
Cut off shadded
portion
Cut off
remaining
material
Cut off remaining material from
all plastic parts.
Tighten screw
gently
Use special
tool
17mm Wheel Nut Tool
Special Tool for all turnbuckles, nuts and shock clips
Silicone Shock Oil
Side Cutters Hobby Knife Pliers
Cross wrench
(HUDY #107581)
Reamer
(HUDY #107600)
Silicone Diff Oil - Thick Silicone Diff Oil - Thin Air Filter Oil
5-cell 1200NiMh
Receiver Pack
Needle Nose Pliers
Transmitter .21 Engine Manifold
Exhaust
Glow Plug IgniterStarter Box
Steering and
Throttle Servos
Battery ChargerReceiver Lexan Paint
Scissors
FuelTires & Inserts
1.1
L=R
2x
CA OIL
Part bags used Assemble left
and right sides
the same way
Assemble in the
specified order
Pay attention
here
Assemble as
many times
as specified
(here twice)
Apply instant
glue
Ensure smooth
non-binding
movement
Assemble front
and rear the
same way
Apply oil Use pliers
F=R
HUDY TOOLS
Phillips: 5.0mm
Allen: 1.5mm, 2.0mm, 2.5mm, 3.0mm
Phillips
Allen
XB8R NOTICE
Please note that several parts which are included in the kit may not be available as a spare part,
but may be available as a direct replacement part. Any such parts are denoted as „OPTION“ in
exploded views.

5
PROBLEM CAUSE SOLUTION
Engine does not
start
• Fuel tank is empty or carburetor is not
primed
• Bad glowplug or dead glowdriver battery
• Fuel lines, fuel filter, air cleaner, or muffler is
clogged
• Engine is flooded due to over-priming
• Carburetor is not adjusted properly
• Throttle servo linkage not adjusted properly
• Fill fuel tank with fuel and prime
• Replace glowplug or recharge/replace glowdriver
battery
• Clean or replace clogged part(s)
• Remove glowplug, turn car over to discharge fuel from
cylinder.
Test glowplug and replace if defective
• Set idle and main/slow needle adjusting screw to
standard starting position
• Move throttle servo to neutral position and re-adjust
linkage(s)
Engine starts but
then stalls
• Fuel tank is empty
• Fuel lines, fuel filter, air cleaner, or muffler is
clogged
• Carburetor is not adjusted properly
• Engine has overheated
• Fill fuel tank with fuel
• Clean or replace clogged part(s)
• Re-adjust idle and main/slow needle adjusting screw
• Allow engine to thoroughly cool down and open main
needle adjusting screw 30° turn richer (CCW)
Bad reaction and
response from
engine
• Carburetor is not adjusted properly
• Fuel lines, fuel filter, air cleaner, or muffler is
clogged
• Low fuel pressure from muffler
• Re-adjust main/slow needle adjusting screw
• Clean or replace clogged part(s)
• Properly install pressure line between muffler and fuel
tank
Car is hard to
control
• Weak transmitter and/or receiver batteries
• Low reception from radio antennas
• Servo linkages not adjusted properly
• Recharge or replace batteries
• Fully extend transmitter and receiver antennas
• Move servo to neutral then re-adjust linkage(s)
Steering does not
work properly
• Weak transmitter and/or receiver batteries
• Bent linkages or driveshafts
• Loose steering components
• Drivetrain damage
• Recharge or replace batteries
• Check tightness of steering components and tighten if
necessary
• Replace damaged parts
Handling problems • Shocks are not working properly
• Suspension is binding
• Improper tires
• Rebuild the shocks and replace worn or broken parts
• Make sure suspension moves freely. Replace worn or
broken parts
• Use different tires
Steering feels
sluggish or vague
• Suspension is binding
• Damaged steering servo
• Make sure suspension moves freely, and replace worn
or broken parts
• Check the steering servo for damage and wear, and
replace/repair if necessary
The car does not
drive straight
• Suspension is binding
• Steering trim is off-center
• Wheels are loose
• Damaged steering servo
• Make sure suspension moves freely, and replace worn
or broken parts
• Adjust steering trim until car drives straight
• Check the make sure the wheel nuts are properly
tightened
• Check the steering servo for damage and wear, and
replace/repair if necessary
TROUBLESHOOTING GUIDE

6
355060
940816
355020
971060
964060
980212
355090
903312
355040
355030
964030
355080
355030
35 5020 DIFFERENTIAL CASE
35 5030 STEEL DIFF BEVEL & SATELLITE GEARS (2+4)
35 5040 FRONT/REAR DIFF LARGE BEVEL GEAR 40T - HUDY STEEL
35 5060 FRONT/REAR DIFF OUTDRIVE ADAPTER (2) - HUDY SPRING STEEL™
35 5080 DIFF PIN (2)
35 5090 DIFF GASKET (4)
90 3312 HEX SCREW SFH M3x12 (10)
94 0816 HIGH-SPEED BALL-BEARING 8x16x5 BLUE COVERED (2)
96 4030 WASHER S 3.5x12x0.2 (10)
96 4060 WASHER S 6x18x0.2 (10)
97 1060 SILICONE O-RING 6x1.5 (10)
98 0212 PIN 2x11.6 (10)
1. FRONT & REAR DIFFERENTIAL
2x
OIL
F=R
1.1
BAGS
940816
BB 8x16x5
964060
S 6x18x0.2
971060
O 6x1.5
980212
P 2x11.6
1.2
ASSEMBLED VIEW

7
FRONT & REAR DIFFERENTIAL
964030
S 3.5x12x0.2
903312
SFH M3x12
940816
BB 8x16x5
964060
S 6x18x0.2
971060
O 6x1.5
980210
P 2x11.6
2x
F=R
OIL
Front diff:
THICK silicone oil
“5.000”~”10.000”
Fill 80% full
OIL
Use tweezers to insert pin
THICK
OIL
Rear diff:
THIN silicone oil
“1000”
Fill 80% full
THIN
Tight the screws equally Finish tightening in this order
1.1 1.2

8
940816
355020
971060
980212
355090
903312
355050 - OPTION
355051 - OPTION
355052 - OPTION
355030
355080
355030
355070
964060
964030
CENTER DIFFERENTIAL
35 5020 DIFFERENTIAL CASE
35 5030 STEEL DIFF BEVEL & SATELLITE GEARS (2+4)
35 5050 CENTER DIFF SPUR GEAR 46T - HUDY STEEL - OPTION
35 5051 CENTER DIFF SPUR GEAR 45T - HUDY STEEL - OPTION
35 5052 CENTER DIFF SPUR GEAR 44T - HUDY STEEL - OPTION
35 5070 CENTER DIFF OUTDRIVE ADAPTER (2) - HUDY STEEL
35 5080 DIFF PIN (2)
35 5090 DIFF GASKET (4)
90 3312 HEX SCREW SFH M3x12 (10)
94 0816 HIGH-SPEED BALL-BEARING 8x16x5 BLUE COVERED (2)
96 4030 WASHER S 3.5x12x0.2 (10)
96 4060 WASHER S 6x18x0.2 (10)
97 1060 SILICONE O-RING 6x1.5 (10)
98 0212 PIN 2x11.6 (10)
OIL
BAG
940816
BB 8x16x5
971060
O 6x1.5
964060
S 6x18x0.2
980212
P 2x11.6
1.3
ASSEMBLED VIEW

9
CENTER DIFFERENTIAL
OIL
940816
BB 8x16x5
971060
O 6x1.5
964060
S 6x18x0.2
980212
P 2x11.6
964030
S 3.5x12x0.2
903312
SFH M3x12
Center diff:
THICK silicone oil “5.000”~”10.000”
Fill 80% full
OIL
Tight the screws equally
Use tweezers to insert pin
Finish tightening in this order

10
902310
352090
OPTION
351300
355429
355409
901504
940816
352000
355110
355419
981266
901404
355239
352000
902310
355000
2. FRONT TRANSMISSION
940816
BB 8x16X5
35 1300 BODY POSTS
35 2000 DIFF BULKHEAD BLOCK SET FRONT
35 2090 ALU FRONT SHOCK TOWER-CNC MACHINED 7075 T6 (4MM)-OPTION
35 5110 BEVEL DRIVE GEAR 12T
35 5239 CVD DRIVE SHAFT COUPLING
35 5409 CVD FRONT UNIVERSAL CENTRAL DRIVE SHAFT - HUDY SPRING STEEL
35 5419 CENTRAL CVD SHAFT UNIVERSAL JOINT
35 5429 UNIVERSAL CVD DRIVE SHAFT
90 1404 HEX SCREW SBM4x4 (10)
90 1504 HEX SCREW SBM5x4 (10)
90 2310 HEX SCREW SH M3x10 (10)
94 0816 HIGH-SPEED BALL-BEARING 8x16x5 BLUE COVERED (2)
98 1266 PIN 2.5x16 (10)
35 5000 FRONT/REAR DIFFERENTIAL - SET
901504
SB5x4
902310
SH 3x10
2.1
BAG
FRONT DIFF
step
step
step
Push joint against gear to
remove gap. Tighten set
screw onto gear flat spot.
Cut on both front and
rear bulkhead blocks
Short

11
355629
355419
981266
901404
355239
902310
353090
OPTION
351300
355609
901504
940816
352001
355110
352001
902310
355000
REAR TRANSMISSION
35 1300 BODY POSTS
35 2001 DIFF BULKHEAD BLOCK SET REAR
35 3090 ALU REAR SHOCK TOWER - CNC MACHINED 7075 T6 (4MM)- OPTION
35 5110 BEVEL DRIVE GEAR 12T
35 5239 CVD DRIVE SHAFT COUPLING
35 5419 CENTRAL CVD SHAFT UNIVERSAL JOINT
35 5609 CVD REAR UNIVERSAL CENTRAL DRIVE SHAFT - HUDY SPRING STEEL
35 5629 REAR UNIVERSAL CENTRAL CVD DRIVE SHAFT
90 1404 HEX SCREW SBM4x4 (10)
90 1504 HEX SCREW SBM5x4 (10)
90 2310 HEX SCREW SH M3x10 (10)
94 0816 HIGH-SPEED BALL-BEARING 8x16x5 BLUE COVERED (2)
98 1266 PIN 2.5x16 (10)
35 5000 FRONT/REAR DIFFERENTIAL - SET
2.2
BAG
901504
SB5x4
902310
SH 3x10
940816
BB 8x16X5
REAR DIFF
step
step
step
REAR DIFF
Push joint against gear to remove gap.
Tighten set screw onto gear flat spot.
Cut on both front and
rear bulkhead blocks
Long

12
909395
965032
352309
901305
352460
353111
902318
965032
901312
352450
901303
353428
352470
901408
903308
357211 909372
352309
353121
352001
3. REAR SUSPENSION
35 2001 DIFF BULKHEAD BLOCK SET REAR
35 2309 SET OF COMPOSITE LOWER SUSP. HOLDERS
35 2450 ANTI ROLL BAR BALL JOINT 5.8 (4)
35 2460 PIVOT BALL 5.8 (10)
35 2470 BALL JOINT 5.8 (8)
35 3111 REAR LOWER SUSPENSION ARM RIGHT - SOFT
35 3121 REAR LOWER SUSPENSION ARM LEFT - SOFT
35 3428 REAR ANTI-ROLL BAR 2.8MM
35 7211 LOWER INNER PIVOT PIN WITH GROOVE F/R (2)
90 1303 HEX SCREW SBM3x3 (10)
90 1305 HEX SCREW SBM3x5 (10)
90 1312 HEX SCREW SBM3x12 (10)
90 1408 HEX SCREW SBM4x8 (10)
90 2318 HEX SCREW SH M3x18 (10)
90 3308 HEX SCREW SFH M3x8 (10))
90 9372 SCREW PHILLIPS SS 3.5x22 (10)
90 9395 SCREW PHILLIPS SS 3.5x45 (10)
96 5032 E-CLIP 3.2 (10)
909395
SS 3.5x45
DOWNSTOP SETTING
L=R
L=R
2x
3
BAG
Loosen the 3x5 setscrew
if anti-roll bar does not
turn freely
909372
SS 3.5x22
901312
SBM3x12
901303
SBM3x3
902318
SH M3x18
903308
SFH M3x8
901305
SBM3x5
901408
SBM4x8
3x12
3x3
3x5
3x18
3x8
3.5x45
4x8
Downstop screw
3.5x22
REAR VIEW
6mm
Tighten screws equally
1.5mm
FRONT VIEW
3 mm
965032
C 3.2
R
Follow the instructions in bag 3.
TIP
32
DETAIL

13
4. REAR SUSPENSION
355429
355219
981266
901404
355239
901504
355250
OPTION
353350
960030
940816
355209
353160
960030
960030
357330
902316
902305
353170
353150
352630
902320
905314
353559
353520
353130
980317
902322 353350
902316
353360
4
35 2630 ADJ. TURNBUCKLE M5 L/R 50 MM - SPRING STEEL (2)
35 3130 REAR UPPER INNER CAMBER LINK BALL JOINT (2)
35 3150 REAR UPPER OUTER CAMBER LINK BALL JOINT (2)
35 3160 MOUNTING BALL 6.8 (4)
35 3170 PIVOT BALL 6.8 (4)
35 3350 REAR HUBCARRIER RIGHT
35 3360 REAR HUBCARRIER LEFT
35 3520 REAR WING POSTS
35 3559 COMPOSITE REAR WING MOUNT BRACE (2)
35 5209 CVD UNIVERSAL DRIVE SHAFT F/R - HUDY SPRING STEEL™
35 5219 CVD DRIVE AXLE
35 5239 CVD DRIVE SHAFT COUPLING
35 5429 UNIVERSAL CVD DRIVE SHAFT
35 5250 ALU WHEEL AXLE - HARD COATED (2) - OPTION
35 7330 REAR LOWER OUTER PIVOT PIN (2)
90 1404 HEX SCREW SBM4x4 (10)
90 1504 HEX SCREW SBM5x4 (10)
90 2305 HEX SCREW SH M3x5 (10)
90 2316 HEX SCREW SH M3x16 (10)
90 2320 HEX SCREW SH M3x20 (10)
90 2322 HEX SCREW SH M3x22 (10)
90 5314 SCREW PHILLIPS 3.0x14 (10)
94 0816 HIGH-SPEED BALL-BEARING 8x16x5 BLUE COVERED (2)
96 0030 NUT M3 (10)
98 0317 PIN 3x17 (10)
98 1266 PIN 2.5x16 (10)
980317
P 3x17
940816
BB 8x16x5
901504
SBM5x4
BAG
Marked “R“ Marked “L“

14
REAR SUSPENSION
Shims for wheel
base adjustment
2x
902305
SH M3x5
902322
SH M3x22
902316
SH M3x16
960030
N M3
905314
SP M3x14
960030
N M3
902320
SH M3x20
902316
SH M3x16
3x14
3x16
3x20
3x16
3x22
L=R
L=R
Left thread Right thread
Note location of notch
Note location of notch
3x16
3x22
INITIAL POSITIONS
INITIAL POSITIONS
13 mm
Use tools to tighten as shown

15
5. FRONT SUSPENSION
909372
965032 352309
902318
352111
901408
352424
352000
901305 903308
901303
352450
352470
901312
352460
909395
352309
352111
357211
965032
2x
5
35 2000 DIFF BULKHEAD BLOCK SET FRONT
35 2111 FRONT LOWER ARM - SOFT
35 2309 SET OF COMPOSITE LOWER SUSP. HOLDERS
35 2424 FRONT ANTI-ROLL BAR 2.4MM
35 2450 ANTI ROLL BAR BALL JOINT 5.8 (4)
35 2460 PIVOT BALL 5.8 (10)
35 2470 BALL JOINT 5.8 (8)
35 7211 LOWER INNER PIVOT PIN WITH GROOVE F/R (2)
90 1303 HEX SCREW SBM3x3 (10)
90 1305 HEX SCREW SBM3x5 (10)
90 1312 HEX SCREW SBM3x12 (10)
90 1408 HEX SCREW SBM4x8 (10)
90 2318 HEX SCREW SH M3x18 (10)
90 3308 HEX SCREW SFH M3x8 (10))
90 9372 SCREW PHILLIPS SS 3.5x22 (10)
90 9395 SCREW PHILLIPS SS 3.5x45 (10)
96 5032 E-CLIP 3.2 (10)
3.5x45
3.5x22
3x3
3x5
3x18
3x8
909395
SS 3.5x45
909372
SS 3.5x22
901408
SBM4x8
901312
SBM3x12
901303
SBM3x3
902318
SH M3x18
903308
SFH M3x8
901305
SBM3x5
3x12
L=R
2x
BAG
6mm
FRONT VIEW
F
Tighten screws
equally
1.5mm
REAR VIEW
Loosen the 3x5 setscrew
if anti-roll bar does not
turn freely
4x8
Downstop screw
DOWNSTOP SETTING
L=R
2 mm
R
DETAIL
965032
C 3.2
4

16
6. FRONT SUSPENSION
902412
SH M4x12
355429
355219
981266
901404
355239
901504
980317
352297
940816
902412
902322
903312
352330
352130
357220
352315
352380
902416
902305
352210
355250
OPTION
352297
352250
355209
352179
352220
352260
357230
352179
960030
353170
352150 352620
35 2130 FRONT UPPER ARM
35 2150 FRONT UPPER ARM BALL JOINT (2)
35 2179 COMPOSITE BUSHING & BALL MOUNT SET (2+2)
35 2210 C-HUBRIGHT
35 2220 C-HUBLEFT
35 2250 STEERING BLOCK RIGHT
35 2260 STEERING BLOCK LEFT
35 2297 STEEL STEERING BUSHING - LONG (2+2)
35 2315 ECCENTRIC BUSHING (2)
35 2380 CASTER CLIPS (2)
35 2330 COMPOSITE FRONT UPPER SUSP. HOLDER - REAR
35 2620 ADJ. TURNBUCKLE M5 L/R 35 MM - SPRING STEEL (2)
35 3170 PIVOT BALL 6.8 (4)
35 5209 CVD UNIVERSAL DRIVE SHAFT F/R - HUDY SPRING STEEL™
35 5219 CVD DRIVE AXLE
35 5239 CVD DRIVE SHAFT COUPLING
35 5429 UNIVERSAL CVD DRIVE SHAFT
35 5250 ALU WHEEL AXLE - HARD COATED (2) - OPTION
35 7220 FRONT UPPER PIVOT PIN (2)
35 7230 FRONT LOWER OUTER PIVOT PIN (2)
90 1404 HEX SCREW SBM4x4 (10)
90 1504 HEX SCREW SBM5x4 (10)
90 2305 HEX SCREW SH M3x5 (10)
90 2322 HEX SCREW SH M3x22 (10)
90 2412 HEX SCREW SH M4x12 (10)
90 2416 HEX SCREW SH M4x16 (10)
90 3312 HEX SCREW SFH M3x12 (10)
94 0816 HIGH-SPEED BALL-BEARING 8x16x5 BLUE COVERED (2)
96 0030 NUT M3 (10)
98 0317 PIN 3x17 (10)
98 1266 PIN 2.5x16 (10)
902416
SH M4x16
901504
SBM5x4
940816
BB 8x16x5
980317
P 3x17
6.1
BAG
Marked “R“ Marked “R“
Marked “R“
4x12
4x16
5x4
LONG
SHORT
Marked “L“

17
FRONT SUSPENSION
L=R
2x
3 mm
2 mm
1 mm
902305
SH M3x5
902322
SH M3x22
903312
SFH M3x12
960030
N M3
3x22
3x12
L=R
?mm
FRONT VIEW
REAR VIEW
L=R
DOT IN FRONT
2.5 mm
Press pivot ball into arm
until it snaps into place
1.5 mm
Remove 3x5 screw holding composite bushing in arm.
Push out the pivot pin from the rear to remove the
composite bushing.
DISASSEMBLY
Notch goes to outside
INITIAL POSITION
ASSEMBLY
9 mm
DOT IN FRONT
DETAIL
Install inserts as shown
Install inserts as shown

18
FRONT & REAR ASSEMBLY
903412
SFH M4x12
902312
903412
903312
351100
903412
353089
351200
960030
960030
35 1200 FRONT & REAR BUMPER
35 3089 COMPOSITE REAR BRACE
90 2312 HEX SCREW SH M3x12 (10)
90 3312 HEX SCREW SFH M3x12 (10)
90 3412 HEX SCREW SFH M4x12 (10)
96 0030 NUT M3 (10)
35 1100 ALU CHASSIS - CNC MACHINED 7075 T6 (3MM)
6.2
BAG

19
FRONT & REAR ASSEMBLY
903312
SFH M3x12
902312
SH M3x12
903412
SFH M4x12
SFH M3x12
SH M3x12
960030
N M3
DETAIL

20
7. STEERING
971120
O 12x1.6
940610
940610
903306
903312
903410
352500
960030
352650
352660 352610
352570
OPTION
903310
960030
351340
OPTION
903310
352510
352500
971120
352500
352510
960030
352089
903312
960030
35 1340 GRAPHITE UPPER PLATE - OPTION
35 2089 COMPOSITE FRONT BRACE
35 2500 SERVO SAVER COMPLETE SET
35 2510 COMPOSITE SERVO SAVER
35 2570 ALU STEERING PLATE 7075 T6 (3MM) - OPTION
35 2610 ADJ. TURNBUCKLE M3 L/R 45 MM - SPRING STEEL (2)
35 2650 BALL STUD 5.8MM (4)
35 2660 STEERING BALL JOINT 5.8MM (4)
90 3306 HEX SCREW SFH M3x6 (10)
90 3310 HEX SCREW SFH M3x10 (10)
90 3312 HEX SCREW SFH M3x12 (10)
90 3410 HEX SCREW SFH M4x10 (10)
94 0610 HIGH-SPEED BALL-BEARING 6x10x3 BLUE COVERED (2)
96 0030 NUT M3 (10)
97 1120 SILICONE O-RING 12x1.6 (10
7
BAG
2.0 mm
INITIAL PRELOAD SETTING